A large-scale continuous halogenation process parameter closed-loop production control method and system

By constructing a multi-source data processing link and coordinated linkage adjustment, the problem of determining the input load, brine decay state and product maturation stage in large-scale continuous braising was solved. The generation of parameter target sets and synchronous adjustment of control commands were realized, forming a traceable closed-loop optimization archive. The problems of inconsistent data and disturbance judgment were solved, ensuring the stability and continuity of production.

CN122411299APending Publication Date: 2026-07-17HUNAN TIEDAN FOOD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HUNAN TIEDAN FOOD CO LTD
Filing Date
2026-04-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies have several drawbacks in large-scale continuous brining processes. These include difficulty in identifying changes in the input load, determining the state of brine decay, and coordinating the determination of product maturation stages. Consequently, it is difficult to generate a parameter target set, implement control command adjustments and correction strategies, and the online detection results are disconnected from the parameter target set, resulting in a discontinuous link between control results and abnormal record write-back.

Method used

By constructing a data processing link from multi-source data to a continuous halogenation input set, and then to a process state set, time alignment, state verification, and unified formatting are performed. Combined with parallel recognition and state fusion, a parameter target set is generated, and coordinated linkage adjustment and adaptive execution of working conditions are carried out. Online detection result comparison, disturbance discrimination, and correction strategy generation are completed, and finally, write-back archiving and version tidying are performed.

Benefits of technology

It enables precise determination of input load, brine decay status and product maturation stage, ensuring that control actions are synchronized with changes in operating conditions, forming a traceable and verifiable closed-loop optimization archive, solving the problems of inconsistent data and difficulty in determining disturbances, and achieving a stable process state set and control effect.

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Abstract

本发明涉及食品加工与生产控制技术领域,尤其涉及一种规模化连续卤制过程参数闭环生产控制方法及系统。该方法包括:首先对多源采集数据进行时间对齐与校验,构建结构化的连续卤制输入集;并行识别入线负载、卤液衰减状态与产品熟化阶段,经状态融合生成过程状态集;联动映射目标风味、色泽及节拍,并经平滑校核生成参数目标集;对加热、补液、循环、输送、停留五类控制量进行协同联动调节与工况自适应执行,形成执行控制指令;通过在线检测比对与扰动判别生成纠偏策略;最后将全流程数据回写归档与版本归整,构建闭环优化档案。本发明实现了卤制过程的精准闭环调控,显著提升了产品品质的一致性与产线运行稳定性。
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