A method for detecting defects in a weld of a pressure vessel based on machine vision

By projecting grating stripe images and constructing a data reliability weight map and a topology skeleton map, the problem of detection deviation caused by uneven illumination and complex texture in weld inspection is solved, and higher accuracy defect identification is achieved.

CN122415461APending Publication Date: 2026-07-17山东中福环保设备有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
山东中福环保设备有限公司
Filing Date
2026-04-03
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing industrial vision technologies struggle to form a stable spatial structure perception in weld inspection under conditions of uneven lighting, reflection interference, or complex textures, leading to deviations and misjudgments in inspection results.

Method used

By projecting grating stripe images onto the surface of the pressure vessel weld, collecting pixel brightness values, generating a truncated phase space matrix, constructing a data reliability weight map, obtaining suspected defect morphology maps, stripping outer pixels while retaining central connected branch lines, generating a defect topology skeleton map, calculating the topology entanglement structure index, and outputting defect control commands.

Benefits of technology

It improves the anti-interference ability, spatial expression ability and structural discrimination ability of weld defect detection, and improves the accuracy of detection results.

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Abstract

本发明涉及工业视觉技术领域,具体为一种基于机器视觉的压力容器焊缝缺陷检测方法,包括以下步骤:根据投影仪向压力容器焊缝表面投射光栅条纹影像,控制面阵相机采集影像像元亮度值,计算生成截断相位空间矩阵。本发明中,通过统计邻接非零像素数量划分端点与交叉节点并形成形态节点统计项,使缺陷特征由几何分布提升为结构关系表达,最终通过交叉节点与端点数量组合并归一化得到拓扑缠绕结构指数,并与报警临界常数进行量化比对后输出控制信号,使检测结果直接关联设备控制行为,从图像采集到控制指令形成闭环链路,使检测结果具备更强的抗干扰能力、空间表达能力以及结构判别能力,从而提升缺陷识别的准确性。
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