Machine vision based printing process monitoring and management system

By constructing a grayscale time-series sliding window and coupling feature calculation, quantitative separation of printing plate wear, blanket contamination, and optical system contamination is achieved, solving the problem of misjudgment of artifact sources in existing technologies and improving the stability and maintenance efficiency of the printing process.

CN122415484APending Publication Date: 2026-07-17BEIJING ZHONGKE PRINTING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
BEIJING ZHONGKE PRINTING CO LTD
Filing Date
2026-04-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing machine vision printing quality inspection systems cannot effectively distinguish artifact sources such as printing plate wear, blanket dirt, and optical system contamination, leading to misjudgments and prolonged ineffective downtime, reducing printing press operating rates and increasing consumable costs.

Method used

By constructing a gray-scale temporal sliding window between candidate regions and the background, calculating the symbol consistency ratio and amplitude ratio stability index, and fusing them into a coupling coefficient, combined with alarm confirmation and anti-repetition mechanisms, the quantitative separation of artifact sources and accurate fault root cause determination are achieved.

Benefits of technology

It significantly reduces downtime for maintenance, lowers unnecessary plate and blanket replacement costs, and improves the stability and maintenance efficiency of the printing process.

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Abstract

本发明属于印刷质量检测与机器视觉技术领域,用于解决现有技术无法从时序图像数据中提取能够区分不同伪影物理本质的特征的问题,具体是基于机器视觉的印刷过程监测与管理系统,包括数据获取与预处理模块、候选区域提取模块、时序特征构建模块、耦合特征计算模块以及分类输出模块;本发明通过构建候选区域与背景的灰度时序滑动窗口,计算符号一致性比例与幅度比稳定性指标并融合为耦合系数,能够将印版磨损、橡皮布脏污、光学系统脏污三类不同物理机理的伪影源进行量化分离;操作人员根据报警等级即可直接判定故障根源,无需逐一排查,从而显著缩短停机维护时间,降低印版与橡皮布的不必要更换成本。
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