A drum inoculating machine for compound fertilizer production and processing and a processing technology thereof

CN122586630APending Publication Date: 2026-08-18JIANGSU MEILE FERTILIZER CO LTD
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Patent Information

Application Number
CN202610703593.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-05-21
Publication Date
2026-08-18

AI Technical Summary

Technical Problem

[0005]为了克服现有技术的上述缺陷,本发明提供了一种复合肥料生产加工用滚筒加菌机及其加工工艺,本发明所要解决的技术问题是:因存在不同程度的结块现象,若直接进行破碎作业,不仅会增加破碎机构的运行负荷,还易导致破碎后物料的颗粒大小不均,进而对后续加菌发酵的均匀性产生不利影响,此外,在物料下料环节,目前普遍采用漏斗直接下料的方式,这可能造成下料速度不稳定,使得物料在滚筒内分布不均,当部分区域物料堆积过厚时,菌剂无法与物料充分接触,最终导致发酵效果下降;而部分区域物料过薄则会造成设备空间的浪费,影响整体加工产能

Benefits of technology

本发明通过设置预分散破碎机构,在定量下料的过程中同步完成结块原料的预挤压破碎,卡塞在倒凸型滤板网孔内的结块原料可被挤压板配合挤压框充分挤碎,仅完成预分散的细碎原料可通过滤板网孔落下进入下一工序,从源头减少了大体积结块进入破碎机构的概率,有效降低了后续破碎机构的运行负荷,减少设备磨损、降低能耗,延长设备使用寿命;

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Abstract

The application relates to the technical field of compound fertilizer production, in particular to a roller inoculating machine for compound fertilizer production and processing and a processing technology thereof, which comprises the roller inoculating machine, the rear side of the roller inoculating machine is fixedly connected with a material pre-processing mechanism, and the front side of the material pre-processing mechanism is fixedly connected with a crushing mechanism. The pre-dispersion crushing mechanism is arranged, pre-extrusion crushing of caked raw materials is synchronously completed in the process of quantitative feeding, the caked raw materials stuck in the inverted convex filter plate mesh hole can be fully extruded by the extrusion plate matched with the extrusion frame, and only the finely crushed raw materials which have completed pre-dispersion can fall through the filter plate mesh hole and enter the next process, so that the probability of large-volume caking entering the crushing mechanism is reduced from the source, the operation load of the subsequent crushing mechanism is effectively reduced, equipment wear is reduced, energy consumption is reduced, and the service life of the equipment is prolonged. The quantitative weighing and feeding structure is arranged, and quantitative uniform feeding of the compound fertilizer raw materials is realized.
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Description

Technical Field

[0001] This invention relates to the field of compound fertilizer production technology, and more specifically, to a drum sterilization machine for compound fertilizer production and processing and its processing technology. Background Technology

[0002] Compound fertilizer production refers to the process of mixing various basic fertilizers according to a certain ratio and then granulating them to obtain finished fertilizers. When producing functional compound fertilizers, it is often necessary to add specific functional bacteria to the fertilizer granules to improve the fertilizer effect. However, functional bacteria have low tolerance to temperature and processing forces, and conventional mixing processes can easily cause the functional bacteria to become inactive. Therefore, after granulation, it is necessary to use a special inoculant to evenly attach the inoculant to the surface of the fertilizer granules. The drum inoculant is a commonly used piece of equipment in this type of processing.

[0003] According to patent document CN118950447A, a high-efficiency and energy-saving compound fertilizer production processing equipment is disclosed, specifically relating to the fertilizer production field. This processing equipment includes a machine body with a feeding hopper. The machine body contains a multi-stage screening assembly, including a primary screening cylinder, a secondary screening cylinder, and a tertiary screening cylinder. The primary, secondary, and tertiary screening cylinders are arranged sequentially from the inside out, and the filtration aperture of the primary, secondary, and tertiary screening cylinders decreases progressively from the inside out. The discharge end of the feeding hopper extends into the primary screening cylinder. This invention, by setting a separating component, can separate the compound fertilizer particles entering the secondary screening cylinder, preventing the compound fertilizer particles from accumulating at the bottom and causing qualified-sized compound fertilizer particles to affect the screening of smaller particles, thus improving the screening efficiency.

[0004] In the production and processing of compound fertilizers, multiple raw materials are usually mixed, crushed, and then transported to a drum inoculator for inoculation and fermentation. However, before entering the crushing mechanism, the mixed raw materials often exhibit varying degrees of agglomeration. Direct crushing would not only increase the operating load of the crushing mechanism but also easily lead to uneven particle size after crushing, which would negatively impact the uniformity of subsequent inoculation and fermentation. Furthermore, the current common practice of using a funnel for direct feeding can result in unstable feeding speeds and uneven material distribution within the drum. When material accumulates too thickly in some areas, the inoculant cannot fully contact the material, ultimately leading to a decrease in fermentation efficiency. Conversely, when material is too thin in some areas, it wastes equipment space and affects overall processing capacity. Summary of the Invention

[0005] To overcome the aforementioned deficiencies of the prior art, this invention provides a drum-type microbial inoculant for compound fertilizer production and processing, and its processing technology. The technical problem to be solved by this invention is that, due to varying degrees of agglomeration, direct crushing not only increases the operating load of the crushing mechanism but also easily leads to uneven particle size of the crushed material, which in turn adversely affects the uniformity of subsequent microbial inoculant fermentation. In addition, in the material feeding stage, the funnel-based direct feeding method is currently commonly used, which may cause unstable feeding speed and uneven distribution of material in the drum. When the material accumulates too thickly in some areas, the microbial agent cannot fully contact the material, ultimately leading to a decrease in fermentation effect; while when the material is too thin in some areas, it will waste equipment space and affect the overall processing capacity.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows: A rotary drum sterilizer for compound fertilizer production and processing includes a rotary drum sterilizer, a material pre-processing mechanism fixedly connected to the rear side of the rotary drum sterilizer, and a crushing mechanism fixedly connected to the front side of the material pre-processing mechanism. The material pre-processing mechanism includes a dispensing and feeding assembly, and a mixing and feeding hopper is fixedly connected to the rear side of the top of the dispensing and feeding assembly; The dispensing assembly includes a dispensing base frame, and a metering dispensing component is provided in the middle of the inner side of the top of the dispensing base frame.

[0007] As a further embodiment of the present invention: the dispensing and feeding base includes two side guide plates, and support rods are fixedly connected to the front and rear sides of the bottom of the two side guide plates. A guide block is fixedly connected to the middle of the outer side of the right side guide plate. An electric push rod is fixedly connected to the left side of the top of the guide block. An L-shaped push-pull block is fixedly connected to the rear end of the electric push rod. A sliding groove plate is fixedly connected to the right side of the bottom of the L-shaped push-pull block. The outer wall of the sliding groove plate is slidably connected to the right side of the guide block. A stop block is sleeved on the rear side of the inner wall of the sliding groove plate. A pull block is fixedly connected to the left end of the stop block. A turntable is fixedly connected to the outer wall of the pull block.

[0008] As a further embodiment of the present invention: a rectangular side frame is fixedly connected to the middle of the top of each of the two side guide plates, a convex top plate is fixedly connected to the top of each of the two rectangular side frames, a side sleeve plate is fixedly connected to the front of the inner side of each of the two side guide plates, a columnar rod sleeve block is fixedly connected to the front of the top of each of the two side guide plates, a columnar horizontal rotating rod is rotatably connected to the middle of the inner wall of each of the two side sleeve plates, the left and right ends of the columnar horizontal rotating rod extend to the outer side of the two columnar rod sleeve blocks, and the right end of the columnar horizontal rotating rod is fixedly connected to the left side of the turntable.

[0009] As a further embodiment of the present invention: a swinging upright plate is rotatably connected to the rear side of the inner side of each of the two side sleeve plates, a rotating pull rod is rotatably connected to the top of each of the two swinging upright plates, a rotating disk is fixedly connected to both sides of the outer wall of the columnar horizontal rotating rod, a rotating pull block is rotatably connected to the outer wall of each of the two rotating disks, and the rear side of the outer wall of each of the two rotating pull blocks is rotatably connected to the middle of the inner wall of the two swinging upright plates.

[0010] As a further embodiment of the present invention: arc-shaped guide side plates are fixedly connected to the inner sides of the two convex top plates, and columnar sliders are slidably connected to the inner sides of the two arc-shaped guide side plates. Rectangular moving frames are slidably connected to the inner sides of the two side guide plates. Inverted L-shaped pull plates are fixedly connected to both sides of the rear side of the rectangular moving frame. Extrusion plates are fixedly connected to the front side of the top of the two inverted L-shaped pull plates. Feeding inclined plates are fixedly connected to the bottom of the rear side of the inner side of the two arc-shaped guide side plates. Bottom push rods are fixedly connected to the rear side of the bottom of the rectangular moving frame. The top of the bottom push rods is fixedly connected to the bottom of the L-shaped push-pull block.

[0011] As a further embodiment of the present invention: an extrusion frame is fixedly connected to the top of the two side guide plates, an inverted convex filter plate is fixedly connected to the rear side of the inner wall of the extrusion frame, the left and right sides of the inner wall of the extrusion frame are slidably connected to the outer walls of the two inverted L-shaped pull plates, and the rear side of the inner wall of the extrusion frame is movably connected to the outer wall of the extrusion plate.

[0012] As a further embodiment of the present invention: the metering unloading component includes a tilting plate, a baffle is fixedly connected to the front side of the tilting plate, a weighing receiving frame is fixedly connected to the top of the tilting plate, and inverted L-shaped rotating blocks are fixedly connected to the left and right sides of the bottom of the tilting plate. A columnar horizontal rotating rod is rotatably connected to the inner wall of the two inverted L-shaped rotating blocks, and inverted convex side lifting plates are fixedly connected to the left and right ends of the columnar horizontal rotating rod.

[0013] As a further embodiment of the present invention: the outer walls of the two inverted convex side lifting plates are slidably connected to the inner walls of the two rectangular side frames, the bottom of the two inverted convex side lifting plates are fixedly connected to springs, and the bottom inner walls of the two inverted L-shaped rotating blocks are rotatably connected to the side of the two rotating pull rods away from the swinging upright plate.

[0014] As a further aspect of the present invention: the crushing mechanism includes a crushing mechanism feeding hopper, the bottom of which is fixedly connected to a crushing mechanism feeding frame, the rear side of which is fixedly connected to a frame connecting block, the rear side of which is fixedly connected to the top of the front of the two front support columns, the bottom of which is fixedly connected to a crushing pipe feeding bin, the left and right sides of the front of which are fixedly connected to crushing motors, the left and right sides of the rear of which are fixedly connected to crushing pipes, the outer walls of the two crushing pipes are fixedly connected to crushing pipe support plates, and the left and right sides of which are fixedly connected to the middle of the inner side of the front support columns.

[0015] In addition, the present invention also relates to a processing technology for a drum sterilizer for compound fertilizer production and processing, comprising the following steps: Step 1: Put the raw materials of the microbial agent to be added into the mixing and feeding hopper. After the microbial agent is fully mixed in the mixing and feeding hopper, it is conveyed downward to complete the feeding and preparation of the raw materials of the microbial agent. The mixed raw materials of the microbial agent fall into the weighing and receiving frame. Continue feeding until the weight of the microbial agent in the weighing and receiving frame reaches the preset quantitative value. Step 2: After the weight trigger signal is transmitted, the electric push rod is started, pushing the L-shaped push-pull block to move backward, causing the slide plate to slide backward synchronously. The slide plate slides backward and pulls the stop block, causing the pull block to rotate the turntable, which in turn causes the columnar horizontal rotating rod to rotate synchronously with the turntable. Step 3: The rotating disc pulls the rotating block, causing the swinging upright plate to swing backward around the rotating connection point with the side sleeve plate. The swinging upright plate pulls the rotating rod, which pulls the inverted L-shaped rotating block downward, causing the inverted convex side lifting plate to slide down along the inner wall of the rectangular side frame and compress the spring, so that the entire weight receiving frame moves down. Step 4: After the inverted convex side lifting plate moves to the bottom of the rectangular side frame, the flipping plate continues to be flipped by the tension, pouring out the quantitative amount of bacterial agent raw material in the weighing and receiving frame, completing the quantitative feeding of bacterial agent; at the same time, as the L-shaped push-pull block moves backward, it drives the bottom push rod to move backward, and the bottom push rod pulls the rectangular moving frame to slide backward along the inner side of the side guide plate; Step 5: The rectangular moving frame drives the inverted L-shaped pull plate and the extrusion plate to move backward synchronously. The extrusion plate, in conjunction with the extrusion frame, crushes the clumps of microbial agent stuck in the mesh of the inverted convex filter plate. The crushed material falls through the inverted convex filter plate and falls into the feeding funnel of the crushing mechanism after preliminary crushing. It then enters the feeding bin of the crushing pipe through the feeding frame of the crushing mechanism. Step Six: Start the crushing motors on both sides to drive the crushing rollers inside the crushing pipe to rotate synchronously, and perform secondary crushing on the agglomerated inoculant raw materials to ensure uniform particle size. The inoculant raw materials that have completed secondary crushing are fed from the bottom of the crushing pipe feed hopper into the drum inoculant feeder. The quantitatively processed inoculant is evenly added to the surface of the compound fertilizer granule matrix flowing inside the drum. Step 7: The drum inoculant machine continuously rolls and mixes the compound fertilizer granules and inoculant, so that the inoculant adheres evenly to the surface of the compound fertilizer granules, completing the mixing process of the inoculant and compound fertilizer. The processed inoculant compound fertilizer is discharged from the discharge end of the drum inoculant machine and sent to the subsequent packaging process to complete the finished product packaging.

[0016] The beneficial effects of this invention are as follows: This invention, by setting up a pre-dispersion crushing mechanism, simultaneously completes the pre-compression crushing of agglomerated raw materials during the quantitative feeding process. The agglomerated raw materials stuck in the mesh of the inverted convex filter plate can be fully crushed by the extrusion plate and the extrusion frame. The finely crushed raw materials that have only completed pre-dispersion can fall through the mesh of the filter plate into the next process, reducing the probability of large-volume agglomerates entering the crushing mechanism from the source, effectively reducing the operating load of the subsequent crushing mechanism, reducing equipment wear, reducing energy consumption, and extending the service life of the equipment. This invention achieves quantitative and uniform feeding of compound fertilizer raw materials by setting up a quantitative weighing and feeding structure. It can accurately control the feeding speed and total amount of raw materials entering the drum inoculant, avoiding the unstable feeding speed problem of traditional funnel direct feeding. This allows the raw materials to be evenly dispersed inside the drum inoculant, without the problem of excessively thick or thin local material accumulation. It ensures that the inoculant can fully contact and mix with all materials, effectively improving the uniformity and fermentation effect of inoculation and fermentation. At the same time, it avoids the waste of equipment space in the drum inoculant caused by excessively thin local material, making full use of the equipment processing space and improving the overall processing capacity of compound fertilizer. This invention integrates pre-crushing and screening, quantitative feeding control, and secondary fine crushing processes. During the quantitative feeding and discharge process, the pre-compression action of agglomeration is automatically triggered, eliminating the need for additional independent power components to control pre-crushing. The process linkage is strong, the structure is highly integrated, and additional energy consumption is reduced. Furthermore, the raw materials after pre-compression and dispersion enter the crushing mechanism for secondary fine crushing, which can further ensure that the particle size of the crushed raw materials is uniform and consistent, providing a good particle size basis for inoculation and fermentation in the subsequent drum inoculation machine. From the process level, this ensures the production quality of the final compound fertilizer product. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the three-dimensional separation structure of the main body of the present invention; Figure 3This is a three-dimensional structural diagram of the material pre-processing mechanism and the crushing mechanism of the present invention; Figure 4 This is a schematic diagram of the three-dimensional separation structure of the material pre-processing mechanism and the crushing mechanism of the present invention; Figure 5 This is a schematic diagram of the three-dimensional separation structure of the material preprocessing mechanism of the present invention; Figure 6 This is a three-dimensional structural diagram of the dispensing and feeding component of the present invention; Figure 7 This is a schematic diagram of the three-dimensional separation structure of the dispensing and feeding component of the present invention; Figure 8 This is a schematic diagram of the three-dimensional separation structure of the dispensing and feeding base frame of the present invention; Figure 9 This is a three-dimensional structural diagram of the metering and unloading component of the present invention; Figure 10 This is a three-dimensional structural diagram of the crushing mechanism of the present invention.

[0018] In the diagram: 1. Drum sterilizer; 2. Material pre-processing mechanism; 21. Metering and feeding assembly; 211. Metering and feeding base frame; 2111. Side guide plate; 2112. Supporting upright; 2113. Guide block; 2114. Electric push rod; 2115. L-shaped push-pull block; 2116. Slide plate; 2117. Pull block; 2118. Abutment block; 2119. Turntable; 21110. Rectangular side frame; 21111. Convex top plate; 21112. Side sleeve plate; 21113. Columnar rod sleeve block; 21114. Columnar horizontal rotating rod; 21115. Rotating disk; 21116. Rotating pull block; 21117. Swinging upright plate; 21118. Rotating pull rod; 21119. Arc-shaped guide side plate; 21120. Columnar... 21121. Slider; 21122. Feeding Inclined Plate; 21123. Inverted L-shaped Pull Plate; 21124. Rectangular Moving Frame; 21125. Bottom Push Rod; 21125. Extrusion Plate; 21126. Extrusion Frame; 21127. Inverted Convex Filter Plate; 212. Metering Feeding Component; 2121. Tilting Plate; 2122. Baffle; 2123. Weighing and Receiving Frame; 2124. Inverted L-shaped Rotating Block; 2125. Columnar Horizontal Rotating Rod; 2126. Inverted Convex Side Lifting Plate; 2127. Spring; 22. Mixing Feeding Bin; 3. Crushing Mechanism; 31. Crushing Mechanism Feeding Hopper; 32. Crushing Mechanism Feeding Frame; 33. Frame Connecting Block; 34. Crushing Pipe Feeding Bin; 35. Crushing Motor; 36. Crushing Pipe; 37. Crushing Pipe Support Plate. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] like Figure 1-3 As shown, the present invention provides a drum sterilizer for compound fertilizer production and processing, including a drum sterilizer 1, a material pre-processing mechanism 2 fixedly connected to the rear side of the drum sterilizer 1, and a crushing mechanism 3 fixedly connected to the front side of the material pre-processing mechanism 2.

[0021] like Figure 4-9As shown, the material pre-processing mechanism 2 includes a dispensing assembly 21. A mixing hopper 22 is fixedly connected to the rear side of the top of the dispensing assembly 21. The dispensing assembly 21 includes a dispensing base frame 211. A metering feeding component 212 is provided in the middle of the inner side of the top of the dispensing base frame 211. The dispensing base frame 211 includes two side guide plates 2111. Supporting uprights 2112 are fixedly connected to the front and rear sides of the bottom of the two side guide plates 2111. A guide block 2113 is fixedly connected to the middle of the outer side of the right side guide plate 2111. An electric push rod 2114 is fixedly connected to the left side of the top of the guide block 2113. An L-shaped push-pull block 2115 is fixedly connected to the rear end of the electric push rod 2114. A [missing information - likely a component or component] is fixedly connected to the right side of the bottom of the L-shaped push-pull block 2115. A sliding plate 2116 has its outer wall slidably connected to the right side of a guide block 2113. A stop block 2118 is fitted onto the rear side of the inner wall of the sliding plate 2116. A pull block 2117 is fixedly connected to the left end of the stop block 2118. A turntable 2119 is fixedly connected to the outer wall of the pull block 2117. Rectangular side frames 21110 are fixedly connected to the middle of the top of each of the two side guide plates 2111. A convex top plate 21111 is fixedly connected to the top of each of the two rectangular side frames 21110. Side sleeve plates 21112 are fixedly connected to the front of the inner side of each of the two side guide plates 2111. Columnar rod sleeve blocks 21113 are fixedly connected to the front of the top of each of the two side guide plates 2111. Columnar horizontal rotating rods 21114 are rotatably connected to the middle of the inner walls of the two side sleeve plates 21112. Both ends of the columnar horizontal rotating rod 21114 extend to the outside of the two columnar rod sleeve blocks 21113. The right end of the columnar horizontal rotating rod 21114 is fixedly connected to the left side of the turntable 2119. The rear sides of the inner sides of the two side sleeve plates 21112 are rotatably connected to the swinging upright plates 21117. The tops of the two swinging upright plates 21117 are rotatably connected to the rotating pull rods 21118. The two sides of the outer wall of the columnar horizontal rotating rod 21114 are fixedly connected to the rotating disks 21115. The outer walls of the two rotating disks 21115 are rotatably connected to the rotating pull blocks 21116. The rear sides of the outer walls of the two rotating pull blocks 21116 are rotatably connected to the middle of the inner walls of the two swinging upright plates 21117. The inner sides of the two convex top plates 21111 are fixedly connected to the arc-shaped guide side plates. 21119, A columnar slider 21120 is slidably connected to the inner side of each of the two arc-shaped guide side plates 21119; a rectangular moving frame 21123 is slidably connected to the inner side of each of the two side guide plates 21111; inverted L-shaped pull plates 21122 are fixedly connected to both sides of the rear side of the rectangular moving frame 21123; an extrusion plate 21125 is fixedly connected to the front side of the top of the two inverted L-shaped pull plates 21122; a feeding inclined plate 21121 is fixedly connected to the bottom of the rear inner side of each of the two arc-shaped guide side plates 21119; a bottom push rod 21124 is fixedly connected to the rear bottom of the rectangular moving frame 21123; the top of the bottom push rod 21124 is fixedly connected to the bottom of the L-shaped push-pull block 2115; and an extrusion frame 21126 is fixedly connected to the top of each of the two side guide plates 2111.An inverted convex filter plate 21127 is fixedly connected to the rear side of the inner wall of the extrusion frame 21126. The left and right sides of the inner wall of the extrusion frame 21126 are slidably connected to the outer walls of two inverted L-shaped pull plates 21122. The rear side of the inner wall of the extrusion frame 21126 is movably connected to the outer wall of the extrusion plate 21125. The metering and feeding component 212 includes a tilting plate 2121. A baffle 2122 is fixedly connected to the front side of the tilting plate 2121. A weighing and receiving frame 2123 is fixedly connected to the top of the tilting plate 2121. Inverted L-shaped pull plates are fixedly connected to the left and right sides of the bottom of the tilting plate 2121. The inner walls of the two inverted L-shaped rotating blocks 2124 are rotatably connected to columnar horizontal rotating rods 2125. Both ends of the columnar horizontal rotating rods 2125 are fixedly connected to inverted convex side lifting plates 2126. The outer walls of the two inverted convex side lifting plates 2126 are slidably connected to the inner walls of the two rectangular side frames 21110. Springs 2127 are fixedly connected to the bottom of each of the two inverted convex side lifting plates 2126. The bottom inner walls of the two inverted L-shaped rotating blocks 2124 are rotatably connected to the side of the two rotating pull rods 21118 away from the swinging upright plate 21117. When compound fertilizer production and processing is required, the raw materials of the microbial agent to be added are first put into the mixing and feeding hopper 22. The mixed microbial agent raw materials fall downward into the weighing and receiving frame 2123. When the weight of the mixed fertilizer in the weighing and receiving frame 2123 reaches the preset value, the electric push rod 2114 is activated to push the L-shaped push-pull block 2115 to move backward. The L-shaped push-pull block 2115 drives the slide plate 2116 to slide backward. The slide plate 2116 slides backward and pulls the stop block 2118, which in turn drives the pull block 2117 to... Turntable 2119 rotates, causing the columnar horizontal rotating rod 21114 to rotate, which in turn drives the rotating disk 21115 to rotate. The rotating disk 21115 pulls the rotating block 21116, which in turn drives the swinging upright plate 21117 to swing backward around the rotating connection point with the side sleeve plate 21112. The swinging upright plate 21117 pulls the rotating pull rod 21118, which pulls the inverted L-shaped rotating block 2124 downward, causing the inverted convex side lifting plate 2126 to move along the rectangular side frame 21 The inner wall of 110 slides downward to compress the spring 2127, causing the weighing receiving frame 2123 to move downward as a whole. When the inverted convex side lifting plate 2126 moves to the bottom of the rectangular side frame 21110, the flipping plate 2121 continues to be pulled and flipped, pouring out the quantitative amount of bacterial agent raw material in the weighing receiving frame 2123, completing the quantitative feeding of the bacterial agent. At the same time, when the L-shaped push-pull block 2115 moves backward, it drives the bottom push rod 21124 to move backward in sync. The bottom push rod 21124 pulls the rectangular moving frame 21123 along... The inner side of the side guide plate 2111 slides backward, and the rectangular moving frame 21123 drives the inverted L-shaped pull plate 21122 and the extrusion plate 21125 to move backward synchronously. The extrusion plate 21125 moves backward in coordination with the extrusion frame 21126 to extrude the bacterial agent raw material stuck in the mesh of the inverted convex filter plate 21127. The clumps of bacterial agent are crushed and fall through the inverted convex filter plate 21127, avoiding mesh blockage and affecting the smooth flow of material. Finally, the finely crushed quantitative bacterial agent slides out along the feeding inclined plate 21121 and is sent to the next processing stage.

[0022] like Figure 10 As shown, the crushing mechanism 3 includes a crushing mechanism feeding hopper 31. The bottom of the crushing mechanism feeding hopper 31 is fixedly connected to a crushing mechanism feeding frame 32. The rear side of the crushing mechanism feeding frame 32 is fixedly connected to a frame connecting block 33. The rear side of the frame connecting block 33 is fixedly connected to the top of the front side of the two front support columns 2112. The bottom of the crushing mechanism feeding frame 32 is fixedly connected to a crushing pipe feeding bin 34. The left and right sides of the front side of the crushing pipe feeding bin 34 are fixedly connected to crushing motors 35. The left and right sides of the rear side of the crushing pipe feeding bin 34 are fixedly connected to crushing pipes 36. The outer walls of the two crushing pipes 36 are fixedly connected to crushing pipe support plates 37. The left and right sides of the crushing pipe support plates 37 are fixedly connected to the middle of the inner side of the front support columns 2112. After the raw material is extruded and discharged, it falls into the feeding hopper 31 of the crushing mechanism and enters the feeding bin 34 of the crushing pipe through the feeding frame 32 of the crushing mechanism. At this time, the crushing motors 35 on both sides start synchronously, driving the crushing rollers inside the crushing pipe 36 to perform secondary crushing on the agglomerated inoculant raw material, ensuring that the particle size of the inoculant raw material is uniform, and avoiding uneven mixing after the agglomerated inoculant enters the drum inoculant feeder 1, which would affect the inoculant activity and distribution uniformity of the finished compound fertilizer. The inoculant raw material that has completed secondary crushing is directly fed into the drum inoculant feeder 1 from the bottom of the feeding bin 34 of the crushing pipe for subsequent drum inoculant mixing processing.

[0023] In addition, the present invention also relates to a processing technology for a drum sterilizer for compound fertilizer production and processing, comprising the following steps: Step 1: Put the raw materials of the microbial agent to be added into the mixing and feeding hopper 22. After the microbial agent is fully mixed in the mixing and feeding hopper 22, it is conveyed downward to complete the feeding and preparation of the raw materials of the microbial agent. The mixed raw materials of the microbial agent fall into the weighing and receiving frame 2123. Continue feeding until the weight of the microbial agent in the weighing and receiving frame 2123 reaches the preset quantitative value. Step 2: After the weight trigger signal is transmitted, the electric push rod 2114 is started, pushing the L-shaped push-pull block 2115 to move backward, causing the slide plate 2116 to slide backward synchronously. The slide plate 2116 slides backward and pulls the stop block 2118, causing the pull block 2117 to rotate the turntable 2119, which in turn causes the columnar horizontal rotating rod 21114 and the rotating disk 21115 to rotate synchronously. Step 3: Rotating disc 21115 pulls rotating block 21116, causing swinging upright plate 21117 to swing backward around the rotational connection point with side sleeve plate 21112. Swinging upright plate 21117 pulls rotating rod 21118, rotating rod 21118 pulls down inverted L-shaped rotating block 2124, causing inverted convex side lifting plate 2126 to slide down along the inner wall of rectangular side frame 21110 and compress spring 2127, causing the weighing receiving frame 2123 to move down as a whole. Step 4: After the inverted convex side lifting plate 2126 moves to the bottom of the rectangular side frame 21110, the flipping plate 2121 continues to be flipped by the pulling force, pouring out the quantitative amount of bacterial agent raw material in the weighing receiving frame 2123, completing the quantitative feeding of the bacterial agent; at the same time, as the L-shaped push-pull block 2115 moves backward, it synchronously drives the bottom push rod 21124 to move backward, and the bottom push rod 21124 pulls the rectangular moving frame 21123 to slide backward along the inner side of the side guide plate 2111; Step 5: The rectangular moving frame 21123 drives the inverted L-shaped pull plate 21122 and the extrusion plate 21125 to move backward synchronously. The extrusion plate 21125, in conjunction with the extrusion frame 21126, crushes the clumps of microbial agent stuck in the mesh of the inverted convex filter plate 21127. The crushed material falls through the inverted convex filter plate 21127 and the microbial agent raw material after preliminary crushing falls into the crushing mechanism feeding funnel 31 and enters the crushing pipe feeding bin 34 through the crushing mechanism feeding frame 32. Step 6: Start the crushing motors 35 on both sides to drive the crushing rollers inside the crushing pipe 36 to rotate synchronously, and perform secondary crushing on the agglomerated microbial agent raw materials to ensure uniform particle size of the microbial agent raw materials. The microbial agent raw materials that have completed secondary crushing are fed from the bottom of the crushing pipe feed hopper 34 into the drum microbial feeder 1, and the quantitatively processed microbial agent is evenly added to the surface of the compound fertilizer granule matrix flowing inside the drum. Step 7: The drum inoculant machine 1 drives the compound fertilizer granules and inoculant to continuously roll and mix, so that the inoculant is evenly adhered to the surface of the compound fertilizer granules, completing the mixing and processing of the inoculant and compound fertilizer. The processed inoculant compound fertilizer is discharged from the discharge end of the drum inoculant machine 1 and sent to the subsequent packaging process to complete the finished product packaging.

[0024] The working principle of this invention is as follows: When compound fertilizer production and processing is required, the raw materials of the microbial agent to be added are first put into the mixing and feeding hopper 22. The mixed microbial agent raw materials fall downward into the weighing and receiving frame 2123. When the weight of the mixed fertilizer in the weighing and receiving frame 2123 reaches the preset value, the electric push rod 2114 is activated to push the L-shaped push-pull block 2115 to move backward. The L-shaped push-pull block 2115 drives the slide plate 2116 to slide backward. The slide plate 2116 slides backward and pulls the stop block 2118, which in turn drives the pull block 2117 to rotate the turntable 2119. The turntable 2119 rotates... The movement drives the columnar horizontal rotating rod 21114 to rotate, which in turn drives the rotating disk 21115 to rotate. The rotating disk 21115 pulls the rotating block 21116, which in turn drives the swinging upright plate 21117 to swing backward with its rotational connection with the side sleeve plate 21112 as the axis. The swinging upright plate 21117 swings and pulls the rotating rod 21118. The rotating rod 21118 pulls the inverted L-shaped rotating block 2124 downward, which drives the inverted convex side lifting plate 2126 to slide downward along the inner wall of the rectangular side frame 21110 to compress the spring 2127, so that the weighing receiving frame 2123 moves downward as a whole. When the inverted convex side lifting plate 2126 moves downward, the weight receiving frame 2123 moves downward as a whole. After the side lifting plate 2126 moves to the bottom of the rectangular side frame 21110, the flipping plate 2121 continues to be flipped by the tension, pouring out the quantitative amount of bacterial agent raw material in the weighing receiving frame 2123, completing the quantitative feeding of the bacterial agent. At the same time, when the L-shaped push-pull block 2115 moves backward, it drives the bottom push rod 21124 to move backward in sync. The bottom push rod 21124 pulls the rectangular moving frame 21123 to slide backward along the inner side of the side guide plate 2111. The rectangular moving frame 21123 drives the inverted L-shaped pull plate 21122 and the extrusion plate 21125 to move backward in sync. The extrusion plate 21125 moves backward. In conjunction with the extrusion frame 21126, the bacterial agent raw material stuck in the mesh of the inverted convex filter plate 21127 is extruded. After the agglomerated bacterial agent is crushed, it falls through the inverted convex filter plate 21127 and into the crushing mechanism discharge funnel 31. It then enters the crushing pipe feed chamber 34 through the crushing mechanism feed frame 32. At this time, the crushing motors 35 on both sides start synchronously, driving the crushing rollers inside the crushing pipe 36 to perform secondary crushing of the agglomerated bacterial agent raw material, ensuring that the particle size of the bacterial agent raw material is uniform. The bacterial agent raw material that has completed secondary crushing is directly fed into the drum bacterial feeder 1 from the bottom of the crushing pipe feed chamber 34.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A rotary drum sterilizer for compound fertilizer production and processing, comprising a rotary drum sterilizer (1), characterized in that: The rear side of the drum sterilizer (1) is fixedly connected to a material pre-processing mechanism (2), and the front side of the material pre-processing mechanism (2) is fixedly connected to a crushing mechanism (3). The material preprocessing mechanism (2) includes a dispensing assembly (21), and a mixing hopper (22) is fixedly connected to the rear side of the top of the dispensing assembly (21). The dispensing assembly (21) includes a dispensing base frame (211), and a metering dispensing component (212) is provided in the middle of the inner side of the top of the dispensing base frame (211).

2. The rotary drum sterilizer for compound fertilizer production and processing according to claim 1, characterized in that: The dispensing and feeding base (211) includes two side guide plates (2111). Supporting uprights (2112) are fixedly connected to the front and rear sides of the bottom of the two side guide plates (2111). A guide block (2113) is fixedly connected to the middle of the outer side of the right side guide plate (2111). An electric push rod (2114) is fixedly connected to the left side of the top of the guide block (2113). An L-shaped push rod is fixedly connected to the rear end of the electric push rod (2114). A pull block (2115) is provided. A slide plate (2116) is fixedly connected to the right side of the bottom of the L-shaped push-pull block (2115). The outer wall of the slide plate (2116) is slidably connected to the right side of the guide block (2113). A stop block (2118) is fitted on the rear side of the inner wall of the slide plate (2116). A pull block (2117) is fixedly connected to the left end of the stop block (2118). A turntable (2119) is fixedly connected to the outer wall of the pull block (2117).

3. The rotary drum sterilizer for compound fertilizer production and processing according to claim 2, characterized in that: A rectangular side frame (21110) is fixedly connected to the middle of the top of each of the two side guide plates (2111). A convex top plate (21111) is fixedly connected to the top of each of the two rectangular side frames (21110). A side sleeve plate (21112) is fixedly connected to the front of the inner side of each of the two side guide plates (2111). A columnar rod sleeve block (21113) is fixedly connected to the front of the top of each of the two side guide plates (21111). A columnar horizontal rotating rod (21114) is rotatably connected to the middle of the inner wall of each of the two side sleeve plates (21112). The left and right ends of the columnar horizontal rotating rod (21114) extend to the outside of the two columnar rod sleeve blocks (21113). The right end of the columnar horizontal rotating rod (21114) is fixedly connected to the left side of the turntable (2119).

4. The rotary drum sterilizer for compound fertilizer production and processing according to claim 3, characterized in that: The rear sides of the inner sides of the two side sleeves (21112) are rotatably connected to swing uprights (21117), the tops of the two swing uprights (21117) are rotatably connected to rotating pull rods (21118), the outer walls of the columnar horizontal rotating rod (21114) are fixedly connected to rotating disks (21115), the outer walls of the two rotating disks (21115) are rotatably connected to rotating pull blocks (21116), and the rear sides of the outer walls of the two rotating pull blocks (21116) are rotatably connected to the middle of the inner walls of the two swing uprights (21117).

5. A drum sterilization machine for compound fertilizer production and processing according to claim 3, characterized in that: The inner sides of the two convex top plates (21111) are fixedly connected to arc-shaped guide side plates (21119), the inner sides of the two arc-shaped guide side plates (21119) are slidably connected to columnar sliders (21120), the inner sides of the two side guide plates (2111) are slidably connected to rectangular moving frames (21123), the two rear sides of the rectangular moving frames (21123) are fixedly connected to inverted L-shaped pull plates (21122), the front sides of the top of the two inverted L-shaped pull plates (21122) are fixedly connected to extrusion plates (21125), the bottom of the inner rear side of the two arc-shaped guide side plates (21119) is fixedly connected to a feeding sloping plate (21121), the rear side of the bottom of the rectangular moving frame (21123) is fixedly connected to a bottom push rod (21124), and the top of the bottom push rod (21124) is fixedly connected to the bottom of the L-shaped push-pull block (2115).

6. A drum sterilization machine for compound fertilizer production and processing according to claim 5, characterized in that: The top of the two side guide plates (2111) is fixedly connected to the extrusion frame (21126), the rear side of the inner wall of the extrusion frame (21126) is fixedly connected to the inverted convex filter plate (21127), the left and right sides of the inner wall of the extrusion frame (21126) are slidably connected to the outer wall of the two inverted L-shaped pull plates (21122), and the rear side of the inner wall of the extrusion frame (21126) is movably connected to the outer wall of the extrusion plate (21125).

7. The rotary drum sterilizer for compound fertilizer production and processing according to claim 1, characterized in that: The metering and unloading component (212) includes a tilting plate (2121), a baffle (2122) is fixedly connected to the front side of the tilting plate (2121), a weighing and receiving frame (2123) is fixedly connected to the top of the tilting plate (2121), and inverted L-shaped rotating blocks (2124) are fixedly connected to the left and right sides of the bottom of the tilting plate (2121). The inner walls of the two inverted L-shaped rotating blocks (2124) are rotatably connected to columnar horizontal rotating rods (2125), and inverted convex side lifting plates (2126) are fixedly connected to the left and right ends of the columnar horizontal rotating rods (2125).

8. A drum sterilization machine for compound fertilizer production and processing according to claim 7, characterized in that: The outer walls of the two inverted convex side lifting plates (2126) are slidably connected to the inner walls of the two rectangular side frames (21110). The bottom of the two inverted convex side lifting plates (2126) is fixedly connected to a spring (2127). The bottom inner walls of the two inverted L-shaped rotating blocks (2124) are rotatably connected to the side of the two rotating pull rods (21118) away from the swing upright plate (21117).

9. A drum sterilization machine for compound fertilizer production and processing according to claim 1, characterized in that: The crushing mechanism (3) includes a crushing mechanism feeding hopper (31), the bottom of which is fixedly connected to a crushing mechanism feeding frame (32), the rear side of which is fixedly connected to a frame connecting block (33), the rear side of which is fixedly connected to the top of the front two support rods (2112), the bottom of which is fixedly connected to a crushing pipe feeding bin (34), the left and right sides of the front of the crushing pipe feeding bin (34) are fixedly connected to a crushing motor (35), the left and right sides of the rear of the crushing pipe feeding bin (34) are fixedly connected to a crushing pipe (36), the outer walls of the two crushing pipes (36) are fixedly connected to a crushing pipe support plate (37), the left and right sides of which are fixedly connected to the middle of the inner side of the front two support rods (2112).

10. A processing technology for a rotary drum sterilizer for compound fertilizer production and processing, as described in any one of claims 1-9, characterized in that: Includes the following steps: Step 1: Put the raw materials of the microbial agent to be added into the mixing hopper (22). After the microbial agent is fully mixed in the mixing hopper (22), it is conveyed downward to complete the feeding and preparation of the raw materials of the microbial agent. The mixed raw materials of the microbial agent fall into the weighing receiving frame (2123). Continue feeding until the weight of the microbial agent in the weighing receiving frame (2123) reaches the preset quantitative value. Step 2: After the weight trigger signal is transmitted, the electric push rod (2114) is started, pushing the L-shaped push-pull block (2115) to move backward, causing the slide plate (2116) to slide backward synchronously. The slide plate (2116) slides backward and pulls the stop block (2118), causing the pull block (2117) to rotate the turntable (2119), which in turn causes the columnar horizontal rotating rod (21114) and the rotating disk (21115) to rotate synchronously. Step 3: The rotating disk (21115) rotates and pulls the rotating block (21116), causing the swinging upright plate (21117) to swing backward around the rotating connection point with the side sleeve plate (21112). The swinging upright plate (21117) pulls the rotating rod (21118), and the rotating rod (21118) pulls down the inverted L-shaped rotating block (2124), causing the inverted convex side lifting plate (2126) to slide down along the inner wall of the rectangular side frame (21110) and compress the spring (2127), so that the weight receiving frame (2123) moves down as a whole. Step 4: After the inverted convex side lifting plate (2126) moves to the bottom of the rectangular side frame (21110), the flipping plate (2121) continues to be flipped by the pulling force, and the quantitative amount of bacterial agent raw material in the weighing receiving frame (2123) is poured forward to complete the quantitative feeding of bacterial agent; at the same time, as the L-shaped push-pull block (2115) moves backward, it drives the bottom push rod (21124) to move backward, and the bottom push rod (21124) pulls the rectangular moving frame (21123) to slide backward along the inner side of the side guide plate (2111); Step 5: The rectangular moving frame (21123) drives the inverted L-shaped pull plate (21122) and the extrusion plate (21125) to move backward synchronously. The extrusion plate (21125) cooperates with the extrusion frame (21126) to crush the clumps of microbial agent stuck in the mesh of the inverted convex filter plate (21127). The crushed material falls through the inverted convex filter plate (21127). The microbial agent raw material that has been initially crushed falls into the feeding funnel (31) of the crushing mechanism and enters the feeding bin (34) of the crushing pipe through the feeding frame (32) of the crushing mechanism. Step 6: Start the crushing motors (35) on both sides to drive the crushing rollers inside the crushing pipe (36) to rotate synchronously and crush the agglomerated inoculant raw materials in a secondary manner to ensure that the particle size of the inoculant raw materials is uniform. The inoculant raw materials that have completed the secondary crushing are fed into the drum inoculant feeder (1) from the bottom of the feed hopper (34) of the crushing pipe. The quantitatively processed inoculant is evenly added to the surface of the compound fertilizer granule matrix flowing inside the drum. Step 7: The roller inoculant (1) drives the compound fertilizer granules and inoculant to continuously roll and mix, so that the inoculant is evenly adhered to the surface of the compound fertilizer granules, completing the mixing and processing of the inoculant and compound fertilizer. The processed inoculant compound fertilizer is discharged from the discharge end of the roller inoculant (1) and sent to the subsequent packaging process to complete the finished product packaging.

Citation Information

Patent Citations

  • Efficient and energy-saving processing equipment for compound fertilizer production

    CN118950447A