A magnetic wheel profile shearing and post-bathing integrated machine

Abstract

The application discloses a magnetic profile shearing and post-positioned medicated bath integrated machine, and relates to the technical field of intelligent livestock machinery.The magnetic profile shearing and post-positioned medicated bath integrated machine comprises a circulating hanging device, a magnetic profile detection device, a mechanical arm and a post-positioned spraying medicated bath module, a V-shaped transmission belt is arranged to pass through the middle of the magnetic profile detection device and the post-positioned spraying medicated bath module, the mechanical arm is arranged between the magnetic profile detection device and the post-positioned spraying medicated bath module, the circulating hanging device is arranged above the V-shaped transmission belt, and a plurality of head fixing devices are arranged on the circulating hanging device.The magnetic profile detection device is used to replace traditional optical detection, the tool bit loss is reduced, the metal foreign matter detection function is integrated, and the detection precision and safety are improved.The mechanical arm is used for shearing in cooperation with the post-positioned spraying medicated bath module, the shearing and the medicated bath are integrated to realize integrated flow operation, the operation efficiency is improved, manual intervention is reduced, and the automatic processing demand of a large-scale breeding farm is met.

Description

Technical Field

[0001] This invention relates to the field of intelligent livestock machinery technology, specifically to a magnetic contour sheep shearing and post-treatment drug bath integrated machine. Background Technology

[0002] Currently, in livestock farming, sheep shearing and sheep medicated bathing are usually two separate operations. Traditional sheep shearing methods rely on manual operation, which is inefficient and prone to causing stress and injury to sheep. Medicated bathing, on the other hand, often uses fixed bathing pools or manual spraying, which is not only labor-intensive and has low drug utilization, but also difficult to achieve continuous and automated operation. In existing technologies, the separation of shearing and medicated bathing disrupts the workflow. Sheep need to be transferred to the medicated bathing area after shearing, increasing stress and infection risks. Furthermore, the overall operational efficiency is insufficient to meet the needs of large-scale farming. Additionally, existing equipment lacks the ability to identify the sheep's body contours and metallic foreign objects, resulting in high wear and tear on the shear blades. Summary of the Invention

[0003] The purpose of this invention is to provide a magnetic contour wool shearing and post-medication bath integrated machine, which solves the problems of separation of wool shearing and medication bath, low efficiency, high blade wear and lack of automated integrated operation in the prior art.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A magnetic contour wool shearing and post-treatment medicated bath integrated machine includes a circulating mounting device and a magnetic contour detection device. A drive belt motor is located on the far left of the integrated machine, and the magnetic contour detection device is located to the right of the drive belt motor. The magnetic contour detection device is equipped with a magnetic contour control unit. A V-shaped drive belt is mounted between the left and right drive belt motors.

[0006] A robotic arm is located to the right of the drive belt motor on the right side. A V-shaped drive belt motor for medicinal baths is located to the right of the robotic arm. A wool collecting device is located around the periphery of the robotic arm. A robotic arm control unit is located to the left of the wool collecting device.

[0007] A rear-mounted spray bath module is located on the right side of the V-shaped drive belt motor for the medicated bath, and the V-shaped drive belt motor for the medicated bath is located on the right side of the rear-mounted spray bath module. A V-shaped drive belt is mounted between the left and right V-shaped drive belt motors for the medicated bath.

[0008] Several head fixing devices are installed on the circulating mounting device from the upper part of the V-shaped transmission belt on the left side of the rear spray bath module to the upper part of the transmission belt drive motor on the left side, and a sheep head fixing clamp and dispensing device is provided on the upper right side of the robotic arm.

[0009] Furthermore, the magnetic profile detection device is externally wound with a coil, and a triaxial sensor array of no less than 18 groups is equidistantly arranged inside the coil. Cooling fans are provided on both sides of the magnetic profile detection device.

[0010] Furthermore, the rear spray bath module has several nozzles inside, a bath tank control unit is provided on the left outer wall of the rear spray bath module, a replenishment liquid tank is provided on the right outer wall of the rear spray bath module, and a liquid pool is provided at the bottom of the internal cavity of the rear spray bath module. A liquid transfer pump is provided in the liquid pool, and the liquid transfer pump is connected to the nozzles through pipelines.

[0011] Furthermore, a positioning device is provided on the left side of the robotic arm control unit.

[0012] The beneficial effects of this invention are as follows: This application replaces traditional optical detection with a magnetic profile detection device, reducing blade wear, and integrates metal foreign object detection function, improving detection accuracy and safety. The robotic arm shearing combined with a rear-mounted spray bath module realizes integrated shearing and bathing operations, improving work efficiency, reducing manual intervention, and is suitable for the automated processing needs of large-scale farms.

[0013] The above description is merely an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and to implement it in accordance with the contents of the specification, the preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall facade of the present invention.

[0015] Figure 2 This is a schematic diagram of the overall planar structure of the present invention.

[0016] Figure 3 This is a cross-sectional structural diagram of component 16 of the present invention.

[0017] Figure 4 This is a schematic cross-sectional view of the magnetic profile detection device shown in this invention.

[0018] Figure 5 This is a cross-sectional structural diagram of component 17 of the present invention.

[0019] Explanation of reference numerals in the attached diagram: 1. Coil; 2. Cooling fan; 3. Magnetic contour control unit; 4. V-shaped transmission belt; 5. Transmission belt drive motor; 6. Head fixing device; 7. Robotic arm control unit; 8. Wool collecting device; 9. Sheep head fixing clamp and spreading device; 10. Sprayer; 11. Bath tank control unit; 12. Bath V-shaped transmission belt drive motor; 13. Medicine pool; 14. Replenishment medicine tank; 15. Three-axis sensor array; 16. Robotic arm; 17. Rear spray bath module; 18. Positioning device. Detailed Implementation

[0020] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0023] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0024] Please see Figure 1A preferred embodiment of this application shows a magnetic contour shearing and post-treatment medicated bath integrated machine, including a circulating mounting device and a magnetic contour detection device. A drive belt motor 5 is located on the far left of the integrated machine, and the magnetic contour detection device is located to the right of the drive belt motor 5. A magnetic contour control unit 3 is mounted on the magnetic contour detection device. A V-shaped drive belt 4 is mounted between the left and right drive belt motors 5.

[0025] A robotic arm 16 is located to the right of the right-side drive motor 5, and a V-shaped drive motor 12 for medicinal baths is located to the right of the robotic arm 16. A wool collecting device 8 is located around the robotic arm 16, and a robotic arm control unit 7 is located to the left of the wool collecting device 8.

[0026] A rear-mounted spray bath module 17 is located on the right side of the V-shaped drive motor 12 for the medicated bath, and a V-shaped drive belt 4 is mounted between the left and right sides of the V-shaped drive motor 12 for the medicated bath.

[0027] Several head fixing devices 6 are installed on the upper part of the left V-shaped transmission belt 4 to the upper part of the left transmission belt drive motor 5 of the rear spray bath module 17. A sheep head fixing clamp and scattering device 9 is provided on the upper right side of the robotic arm 16.

[0028] The magnetic profile detection device has a coil 1 wound around its exterior, and a triaxial sensor array 15 with no fewer than 18 groups equidistantly arranged inside the coil 1. Cooling fans 2 are provided on both sides of the magnetic profile detection device.

[0029] The rear spray bath module 17 has several nozzles 10 inside. The left outer wall of the rear spray bath module 17 has a bath tank control unit 11. The right outer wall of the rear spray bath module 17 has a replenishment liquid tank 14. The bottom of the internal cavity of the rear spray bath module 17 has a liquid pool 13. The liquid pool 13 has a liquid transfer pump, which is connected to the nozzles 10 through a pipeline.

[0030] A positioning device 18 is provided on the left side of the robotic arm control unit 7.

[0031] 1. V-shaped drive belt and head fixing device: Equipped with a continuous non-metallic V-shaped drive belt and a non-metallic head fixing device, it operates continuously and is entirely metal-free to avoid interfering with magnetic field acquisition. The V-shaped drive belt and the bath conveyor belt are staggered, with gaps in between. The workstations between the gaps are equipped with robotic arms for hair trimming.

[0032] 2. The magnetic profile detection device includes a ring-shaped hollow excitation coil, which is equipped with an array of no less than 18 triaxial magnetic sensors, a 300-600Hz low-frequency excitation drive power supply, and an industrial control unit.

[0033] The toroidal hollow excitation coil has a diameter of 600-1000mm, an axial height of 200-1000mm, 120-200 turns, is wound with 1.2mm F-grade high-temperature resistant enameled wire, and is sealed with epoxy resin impregnation. The triaxial magnetic sensor is evenly distributed along the inside of the coil.

[0034] 3. Robotic Arm: Located downstream of the magnetic profile detection device, it includes two six-axis cooperative robotic arms, which are staggered in the gaps on both sides of the V-shaped drive belt and the bath conveyor belt. They carry pressure closed-loop feedback electric shearing heads and industrial control units, and are responsible for shearing.

[0035] 4. The head fixing device includes a drive motor to open and close the head fixing clamp.

[0036] 5. The post-spraying medicine bath module is located at the very bottom of the production line. It sprays the sheep with deworming medicine after shearing and includes a closed spray box, nozzles, and an industrial control unit.

[0037] 6. The positioning device is responsible for positioning the robotic arm. Once the sheep reaches the location of the positioning device and is detected by the sensor, the robotic arm begins to shear the wool.

[0038] During operation, sheep sequentially enter the magnetic profile detection device via a V-shaped conveyor belt. A head-fixing device secures the sheep's head, ensuring stability during the detection process. Once activated, the magnetic profile detection device generates a low-frequency alternating magnetic field through an energized excitation coil. A three-axis magnetic sensor array synchronously collects magnetic induction intensity distribution data along the sheep's body profile. The industrial control unit processes the data in real time, reconstructing a three-dimensional profile model of the sheep using algorithms to accurately identify the body surface contour and the presence of any metallic foreign objects. Subsequently, the sheep enters the robotic arm shearing station. Two six-axis collaborative robotic arms automatically plan the shearing path based on the three-dimensional profile model generated by the magnetic profile detection device. Equipped with pressure-closed-loop feedback electric shearing blades, they precisely operate along the sheep's body contour, avoiding skin damage. After shearing, the sheep enters the rear-mounted spray bath module. Sprayers in the enclosed spray box evenly spray insecticide, completing an integrated, streamlined operation and improving efficiency.

[0039] In summary, this invention provides a magnetic contour shearing and post-treatment medicated bath integrated machine. This device replaces traditional optical detection with a magnetic contour detection device, reducing blade wear. It also integrates metal foreign object detection, improving detection accuracy and safety. The robotic arm shearing combined with the post-treatment spray medicated bath module achieves integrated shearing and medicated bath operations, improving work efficiency, reducing manual intervention, and meeting the automation needs of large-scale farms.

[0040] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0041] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this invention patent should be determined by the appended claims.

Claims

1. A magnetic contour shearing and post-treatment medicated bath integrated machine, comprising a circulating mounting device and a magnetic contour detection device, characterized in that, The leftmost side of the integrated machine is provided with a transmission belt drive motor (5), the right side of the transmission belt drive motor (5) is provided with the magnetic contour detection device, the magnetic contour detection device is provided with a magnetic contour industrial control unit (3), the right side of the magnetic contour detection device is provided with the transmission belt drive motor (5), and a V-shaped transmission belt (4) is hung between the transmission belt drive motors (5) on the left and right sides. A robotic arm (16) is provided on the right side of the drive motor (5) on the right side. A medicinal bath V-shaped drive motor (12) is provided on the right side of the robotic arm (16). A wool collecting device (8) is provided around the robotic arm (16). A robotic arm industrial control unit (7) is provided on the left side of the wool collecting device (8). The right side of the V-shaped drive belt motor (12) for the medicinal bath is provided with a rear spray medicinal bath module (17), and the right side of the rear spray medicinal bath module (17) is provided with the V-shaped drive belt motor (12) for the medicinal bath. The V-shaped drive belt (4) is hung between the V-shaped drive belt motors (12) on the left and right sides. The upper part of the V-shaped transmission belt (4) on the left side of the rear spray bath module (17) and the upper part of the transmission belt drive motor (5) on the left side are equipped with several head fixing devices (6), and the upper right side of the robotic arm (16) is provided with a sheep head fixing clamp and scattering device (9).

2. The magnetic contour sheep shearing and post-treatment medicated bath integrated machine as described in claim 1, characterized in that, The magnetic profile detection device is externally wound with a coil (1), and a triaxial sensor array (15) of no less than 18 groups is equidistantly arranged inside the coil (1). Cooling fans (2) are provided on both sides of the magnetic profile detection device.

3. The magnetic contour sheep shearing and post-treatment medicated bath integrated machine as described in claim 1, characterized in that, The rear spray bath module (17) is equipped with several nozzles (10) inside. The left outer wall of the rear spray bath module (17) is equipped with a bath box control unit (11). The right outer wall of the rear spray bath module (17) is equipped with a replenishment liquid tank (14). The bottom of the internal cavity of the rear spray bath module (17) is equipped with a liquid pool (13). The liquid pool (13) is equipped with a liquid transfer pump. The liquid transfer pump is connected to the nozzles (10) through a pipeline.

4. The magnetic contour sheep shearing and post-treatment medicated bath integrated machine as described in claim 1, characterized in that, The robotic arm control unit (7) is equipped with a positioning device (18) on its left side.

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