Shearing and crushing mechanism based on orthogonal layout
Patent Information
- Application Number
- CN202611347320.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-09-02
- Publication Date
- 2026-11-03
AI Technical Summary
Existing crushing equipment suffers from problems such as poor uniformity of output particles, large footprint, and the need to replace equipment for multi-stage crushing. Furthermore, it cannot operate normally in a microgravity environment.
The shearing and crushing mechanism adopts an orthogonal layout, including a feeding module, a biaxial shearing module, and a screw refining module. The material passes through feeding, biaxial shearing, and screw refining in sequence to achieve progressive crushing, which is suitable for microgravity environments.
It achieves uniform particle size, reduces equipment vibration and noise, reduces floor space, is suitable for the treatment of various forms of solid waste, and can operate normally in microgravity environments.
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Figure CN123024612A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of solid waste technology, and more specifically to a shearing and crushing mechanism based on an orthogonal layout. Background Technology
[0002] Solid waste treatment is a crucial link in environmental protection and resource recycling. As the core equipment for front-end processing, crushing equipment directly affects the efficiency of subsequent sorting, recycling, and disposal. Existing crushing equipment (such as jaw crushers, cone crushers, and twin-shaft shear crushers) generally suffers from problems such as poor uniformity of output particles, large footprint, and the need to replace equipment for multi-stage crushing.
[0003] Patent CN115445719A discloses a crushing device for aluminum shearing. Through a refeeding structure, it can perform repeated crushing to improve the uniformity of particle size. While this invention solves some of the particle uniformity issues, the orientation of the material entering the equipment may still affect the crushing effect and efficiency. Patent CN121087817A discloses a waste paper raw material crushing device. Through a three-stage series crushing design (biaxial shearing coarse crushing → high-speed single-axis shearing fine crushing → hammer mill fine crushing), it achieves progressive crushing of waste paper. Although this method can achieve multi-stage crushing and reuse of materials to some extent, it is applicable to materials without hard metals, such as plastics, textiles, and wood, and is not suitable for crushing solid metals. Furthermore, traditional crushing mechanisms rely on gravity for material feeding after shearing, and cannot function properly in microgravity environments.
[0004] To address the aforementioned shortcomings, this invention proposes a modular mechanism that integrates feeding, dual-shaft coarse crushing, and screw multi-stage fine crushing. It adopts an orthogonal layout to achieve directional particle conveying and multi-stage shearing in a microgravity environment. Summary of the Invention
[0005] In view of this, the present invention provides a shearing and crushing mechanism based on an orthogonal layout, the purpose of which is to solve the problems existing in the prior art.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A shearing and crushing mechanism based on an orthogonal layout includes: a feeding module, a dual-shaft shearing module, and a screw refining module; the feeding module, the dual-shaft shearing module, and the screw refining module are arranged sequentially from top to bottom; the axis of the feeding module is arranged vertically, the axis of the dual-shaft shearing module is arranged horizontally, and the axis of the screw refining module is arranged vertically, forming an overall orthogonal layout; the material passes through the feeding module for pressing, the dual-shaft shearing module for coarse crushing, and the screw refining module for multi-stage shearing from the inlet to the outlet, achieving progressive crushing and ultimately forming uniform particles.
[0007] Preferably, the feeding module includes a feeding shell, a feeding plate, a pushing drive unit, and a pressing drive unit; one side of the feeding shell is provided with a first inlet for irregular materials to be placed in, and the other side of the feeding shell is provided with a second inlet for regular sheet materials to be placed in; the outer wall of the feeding shell is provided with a loading area corresponding to the second inlet; the pushing drive unit is disposed on one side of the loading area and is used to push the regular sheet materials into the feeding shell; a spring pushing block is provided on the side of the loading area away from the pushing drive unit and is used to push the regular sheet materials toward the second inlet; the feeding plate is slidably connected to the inside of the feeding shell; the pressing drive unit is disposed on the feeding shell and is used to drive the feeding plate to move up and down, pressing the material into the dual-axis shearing module.
[0008] Preferably, the pushing drive unit includes a pushing motor and a multi-stage telescopic rod; the pushing motor is fixedly connected to the outer surface of the loading area; the multi-stage telescopic rod is arranged horizontally on the outer surface of the loading area for pushing the regular sheet material into the inside of the feeding shell; the multi-stage telescopic rod is drively connected to the pushing motor.
[0009] Preferably, the pressing drive unit includes two lead screw motors and two lead screws; the two lead screws are respectively vertically installed on both sides of the inside of the feeding housing; the two lead screw motors are respectively located on both sides of the top of the feeding housing; the output shaft of each lead screw motor is connected to one end of the corresponding lead screw through a lead screw motor coupling; each lead screw is threaded with a lead screw nut; the lead screw nut is fixedly connected to the feeding pressure plate.
[0010] Preferably, the dual-axis shearing module includes a first set of cutting teeth, a shearing module housing, a second set of cutting teeth, and a shearing module drive unit; the first set of cutting teeth and the second set of cutting teeth are arranged side by side and parallel inside the shearing module housing; the first set of cutting teeth includes cutting teeth, mating blocks, and a splined shaft; the splined shaft is arranged horizontally inside the shearing module housing; the cutting teeth and the mating blocks are alternately arranged on the splined shaft; each cutting tooth is mounted on the splined shaft with a helix angle of 3° to 15°, so that the cutting teeth are arranged in a helical shape on the splined shaft; the structure of the second set of cutting teeth is the same as that of the first set of cutting teeth; the arrangement order of the cutting teeth and the mating blocks in the second set of cutting teeth is opposite to that of the first set of cutting teeth; the shearing module drive unit is disposed on the outer surface of the shearing module and is used to drive the two splined shafts to rotate in opposite directions.
[0011] Preferably, the shearing module drive unit includes a shearing module reducer, a shearing module motor, a reducer mounting bracket, and a drive gear; the reducer mounting bracket is fixedly connected to the shearing module housing; the shearing module reducer is fixedly connected to the reducer mounting bracket; the output shaft of the shearing module motor is connected to the input shaft of the shearing module reducer; each splined shaft has a drive gear near the end of the shearing module motor; two drive gears are meshed together; one splined shaft is connected to the output shaft of the shearing module reducer via a shearing module coupling.
[0012] Preferably, the screw refining module includes a barrel, a sweeping rod, a screw assembly, a sweeping screw, a discharge screw, and a screw module drive unit; the number of screw assemblies is two; both screw assemblies are vertically arranged inside the barrel and are parallel to each other; there is a gap between the screw assembly and the inner wall of the barrel to form a rotational fit; the sweeping rod is provided at the upper end of the screw assembly; a sweeping motor is provided at the top of the barrel; the sweeping screw is connected to the output shaft of the sweeping motor; the sweeping screw is located at the middle position above the two screw assemblies; a discharge motor is provided at the bottom of the barrel; the discharge screw is connected to the output shaft of the discharge motor; the discharge screw is located at the middle position below the two screw assemblies; the number of screw module drive units is the same as the number of screw assemblies, and they are arranged in a one-to-one correspondence; the screw module drive unit is disposed on the barrel and is used to drive the screw assembly to rotate.
[0013] Preferably, the screw module drive unit includes a screw module reducer, a first pulley, a second pulley, a screw module motor, and a synchronous belt; the screw module reducer is fixedly connected to the outer wall of the barrel; the output shaft of the screw module motor is connected to the input shaft of the screw module reducer; the output shaft of the screw module reducer is connected to the second pulley; the first pulley is disposed at the lower end of the corresponding screw assembly; the first pulley and the second pulley are connected by the synchronous belt.
[0014] Preferably, the screw assembly is divided into three regions along the axial direction: an upper region, a middle region, and a lower region, which are respectively a feeding region, a weak shearing region, and a strong shearing region. The upper feeding region has a traditional spiral structure and is used to convey materials. The middle weak shearing region is equipped with weak shearing elements, which are installed on the screw shaft of the screw assembly via splines and arranged according to a set spiral angle for the first stage of shearing of the materials. The lower strong shearing region is equipped with strong shearing elements, which are installed in the same way as the weak shearing elements and are used to further crush the materials.
[0015] The present invention achieves the following technical effects compared to the prior art: 1) This invention adopts a progressive shearing path of dual-axis shearing coarse crushing and screw assembly multi-stage fine crushing. The material passes through the initial coarse crushing of the dual-axis shearing module and the three-stage progressive fine crushing of the screw fine crushing module in sequence. The shearing capacity gradually increases from weak to strong, avoiding uneven size caused by excessive crushing at one time, and can effectively ensure that the final product particles are uniform in size.
[0016] 2) The feeding module, dual-axis shearing module and screw refining module of the present invention are orthogonally arranged in space, and the forces of each module are mutually perpendicular and cancel each other out, which significantly reduces the vibration and noise during equipment operation.
[0017] 3) The modular design of this invention allows each functional unit to be arranged independently and compactly, effectively reducing the overall footprint of the equipment.
[0018] 4) This invention achieves forced feeding and discharging of materials through the active rotation and pushing of the sweeping rod, sweeping screw and discharge screw, making the device not only suitable for conventional ground working scenarios, but also compatible with special environments such as microgravity, thus improving the applicability of the device.
[0019] 5) The feeding module of the present invention is provided with a first feed port for irregular materials and a second feed port for regular sheet materials on both sides, which can simultaneously process solid waste in various forms such as sheet materials and bulk materials, reducing the requirements for material pretreatment. Attached Figure Description
[0020] Figure 1 This is an isometric structural diagram of a shearing and crushing mechanism based on an orthogonal layout according to the present invention. Figure 2 This is a schematic diagram of the internal structure of a shearing and crushing mechanism based on an orthogonal layout according to the present invention; Figure 3 This is an isometric structural diagram of the feeding module of the present invention; Figure 4 This is a schematic diagram of the internal structure of the feeding module of the present invention; Figure 5 This is a schematic diagram of the isometric structure of the biaxial shearing module; Figure 6 This is a schematic diagram of the internal structure of the dual-axis shearing module; Figure 7 This is a schematic diagram of the isometric structure of the screw refinement module; Figure 8 This is a schematic diagram of the internal structure of the screw refinement module; In the diagram: 1. Feeding module; 101. Lead screw motor; 102. Lead screw motor bracket; 103. Feeding housing; 104. Regularized sheet metal; 105. Multi-stage telescopic rod; 106. Pushing motor; 107. Lead screw motor coupling; 108. Lead screw bearing end cover; 109. First angular contact ball bearing; 110. First deep groove ball bearing; 111. Feeding pressure plate; 112. Lead screw nut; 113. Lead screw; 114. Spring pusher block; 2. Dual-axis shearing module; 201. First cutter tooth group; 2011. Cutter tooth; 2012. Mating block; 2013. Splined shaft; 202. Shearing module housing; 203. Tapered roller bearing; 204. Shearing module reducer 205. Speed reducer; 206. Shearing module motor; 207. Reducer mounting bracket; 208. Second cutter tooth group; 209. Drive gear; 2000. Shearing module bearing end cover; 3. Screw refining module; 301. Barrel; 302. Screw module reducer; 303. Second pulley; 304. First pulley; 305. Screw module coupling; 306. Screw module motor; 307. Sweeping rod; 308. Screw assembly; 309. Sweeping screw; 310. Second deep groove ball bearing; 311. Synchronous belt; 312. Screw module fixing nut; 313. Second angular contact ball bearing; 314. Sweeping motor; 315. Discharge screw; 316. Discharge motor. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Example 1
[0023] Reference Figure 1 As shown, this invention discloses a shearing and crushing mechanism based on an orthogonal layout, comprising: a feeding module 1, a dual-shaft shearing module 2, and a screw refining module 3; the feeding module 1, the dual-shaft shearing module 2, and the screw refining module 3 are arranged sequentially from top to bottom; the axis of the feeding module 1 is arranged vertically, the axis of the dual-shaft shearing module 2 is arranged horizontally, and the axis of the screw refining module 3 is arranged vertically, forming an overall orthogonal layout; the material passes through the feeding module 1 for pressing, the dual-shaft shearing module 2 for coarse crushing, and the screw refining module 3 for multi-stage shearing from the inlet to the outlet, achieving progressive crushing and ultimately forming uniform particles.
[0024] In this embodiment, the feeding module 1 includes a feeding housing 103, a feeding pressure plate 111, a pushing drive unit, and a pressing drive unit. One side of the feeding housing 103 has a first inlet for irregular materials, and the other side has a second inlet for regular sheet material 104. The outer wall of the feeding housing 103 has a loading area corresponding to the second inlet. The pushing drive unit is located on one side of the loading area and is used to push the regular sheet material 104 into the feeding housing 103. A spring pushing block 114 is located inside the loading area on the side away from the pushing drive unit. The spring pushing block 114 abuts against the outermost regular sheet material 104 and is used to push the regular sheet material 104 towards the second inlet. The feeding pressure plate 111 is slidably connected inside the feeding housing 103. The pressing drive unit is located on the feeding housing 103 and is used to drive the feeding pressure plate 111 to move up and down, pressing the material into the dual-axis shearing module 2.
[0025] In this embodiment, the pushing drive unit includes a pushing motor 106 and a multi-stage telescopic rod 105. The pushing motor 106 is fixedly connected to the outer surface of the loading area via a pushing motor bracket. The multi-stage telescopic rod 105 is arranged horizontally on the outer surface of the loading area, with its telescopic movement direction perpendicular to the movement direction of the feeding plate 111. The multi-stage telescopic rod 105 is used to push the regularized sheet material 104 from the second feed port into the feeding housing 103. The multi-stage telescopic rod 105 is connected to the pushing motor 106 in a transmission manner. In use, the pushing motor 106 drives the multi-stage telescopic rod 105 to extend and retract, thereby pushing the regularized sheet material 104 to move.
[0026] In this embodiment, the pressing drive unit includes two lead screw motors 101 and two lead screws 113; the two lead screws 113 are respectively vertically installed on both sides of the inside of the feeding housing 103; the two lead screw motors 101 are respectively located on both sides of the top of the feeding housing 103; the output shaft of each lead screw motor 101 is connected to one end of the corresponding lead screw 113 through a lead screw motor coupling 107; each lead screw 113 is threaded with a lead screw nut 112; the lead screw nut 112 is fixedly connected to the feeding plate 111; in use, the lead screw motors 101 drive the lead screws 113 to rotate, the lead screws 113 drive the lead screw nut 112 to move up and down, the lead screw nut 112 drives the feeding plate 111 to move up and down, and the feeding plate 111 presses the material in the feeding plate 111 into the dual-axis shearing module.
[0027] In this embodiment, the dual-axis shearing module 2 includes a first cutter tooth assembly 201, a shearing module housing 202, a second cutter tooth assembly 207, and a shearing module drive unit; the shearing module housing 202 is fixedly connected to the bottom of the feeding housing 103; the first cutter tooth assembly 201 and the second cutter tooth assembly 207 are arranged side by side and parallel inside the shearing module housing 202; the first cutter tooth assembly 201 includes cutter teeth 2011, mating blocks 2012, and a splined shaft 2013; the splined shaft 2013 is arranged horizontally inside the shearing module housing 202; the axis of the splined shaft 2013 is perpendicular to the axis of the lead screw 113. The shearing module is configured with a straight-lined arrangement; the cutting teeth 2011 and the mating blocks 2012 are alternately arranged on the splined shaft 2013; each cutting tooth 2011 is installed on the splined shaft 2013 with a helix angle of 3° to 15°, so that the cutting teeth 2011 as a whole are arranged in a helical shape on the splined shaft 2013; the structure of the second cutting tooth group 207 is the same as that of the first cutting tooth group 201; the arrangement order of the cutting teeth 2011 and the mating blocks 2012 in the second cutting tooth group 207 is the opposite of that in the first cutting tooth group 201; the shearing module drive unit is disposed on the outer surface of the shearing module and is used to drive the two splined shafts 2013 to rotate in opposite directions.
[0028] In this embodiment, the shearing module drive unit includes a shearing module reducer 204, a shearing module motor 205, a reducer mounting bracket 206, and a drive gear 208. The reducer mounting bracket 206 is fixedly connected to the shearing module housing 202. The shearing module reducer 204 is fixedly connected to the reducer mounting bracket 206. The output shaft of the shearing module motor 205 is connected to the input shaft of the shearing module reducer 204. Each spline shaft 2013 has a drive gear 208 near one end of the shearing module motor 205. The two drive gears 208 are meshed. One spline shaft 2013 is connected to the output shaft of the shearing module reducer 204 through a shearing module coupling. In use, the shearing module motor 205 drives the corresponding spline shaft 2013 to rotate through the shearing module reducer 205. The spline shaft 2013 drives another spline shaft 2013 to rotate through the two drive gears 208. The two spline shafts 2013 rotate in opposite directions, causing the first cutter tooth group 201 and the second cutter tooth group 207 to rotate relative to each other, thereby realizing the shearing of materials.
[0029] In this embodiment, the two ends of the spline shaft 2013 are rotatably connected to both sides of the shear module housing 202 via tapered roller bearings 203 and shear module bearing end caps 209, respectively.
[0030] In this embodiment, the screw refining module 3 includes a barrel 301, a sweeping rod 307, a screw assembly 308, a sweeping screw 309, a discharge screw 315, and a screw module drive unit; the barrel 301 is fixedly connected to the bottom of the shearing module housing 202; there are two screw assemblies 308; both screw assemblies 308 are vertically arranged inside the barrel 301 and are parallel to each other; the axis of the screw assembly 308 is perpendicular to the axis of the spline shaft 2013; there is a gap between the screw assembly 308 and the inner wall of the barrel 301, allowing the screw assembly 308 to rotate inside the barrel 301; the screw assembly... The upper end of component 308 is provided with a sweeping rod 307; the top of the barrel 301 is provided with a sweeping motor 314; the sweeping screw 309 is connected to the output shaft of the sweeping motor 314; the sweeping screw 309 is located in the middle position above the two screw assemblies 308; the bottom of the barrel 301 is provided with a discharge motor 316; the discharge screw 315 is connected to the output shaft of the discharge motor 316; the discharge screw 315 is located in the middle position below the two screw assemblies 308; the number of screw module drive units is the same as that of screw assemblies 308, and they are set one-to-one; the screw module drive units are set on the barrel 301 and are used to drive the screw assemblies 308 to rotate.
[0031] In this embodiment, the screw module drive unit includes a screw module reducer 302, a first pulley 304, a second pulley 303, a screw module motor 306, and a synchronous belt 311. The screw module reducer 302 is fixedly connected to the outer wall of the barrel 301. The output shaft of the screw module motor 306 is connected to the input shaft of the screw module reducer 302. The output shaft of the screw module reducer 302 is connected to the second pulley 303. The first pulley 304 is located at the lower end of the corresponding screw assembly 308. The first pulley 304 and the second pulley 303 are connected by the synchronous belt 311. In use, the screw module motor 306 drives the screw module reducer... 302 drives the second pulley 303 to rotate, and the second pulley 303 drives the first pulley 304 through the synchronous belt 311. The first pulley 304 drives the screw assembly 308 to rotate, further refining and crushing the shredded material after being sheared by the dual-axis shearing module 2. At the same time, the screw assembly 308 drives the sweeping rod 307 to rotate, collecting the material after being coarsely crushed by the dual-axis shearing module 2 into the inside of the barrel 301 and causing it to fall between the two screw assemblies 308. During this process, the sweeping motor 314 drives the sweeping screw 309 to rotate, cooperating with the sweeping rod 307 to further improve working efficiency. The discharge motor 316 drives the discharge screw 315 to rotate, improving the discharge efficiency.
[0032] In this embodiment, the output shaft of the screw module reducer 302 is connected to the second pulley 303 via the screw module coupling 305.
[0033] In this embodiment, the upper end of the screw assembly 308 is rotatably connected to the barrel 301 via a second deep groove ball bearing 310; the lower end of the screw assembly 308 is rotatably connected to the barrel 301 via a second angular contact ball bearing 313.
[0034] In this embodiment, the upper end of the lead screw 113 is rotatably connected to the top of the feeding housing 103 via a first angular contact ball bearing 109 and a lead screw bearing end cap 108; the lower end of the lead screw 113 is rotatably connected to the top of the shearing module housing 202 via a first deep groove ball bearing 110.
[0035] In this embodiment, the lead screw motor 101 is fixedly connected to the top of the feeding housing 103 via the lead screw motor bracket 102.
[0036] In this embodiment, the pusher motor 106 and the multi-stage telescopic rod 105 together form a multi-stage electric telescopic rod structure. Its specific structure, connection relationship and working principle are existing technologies and will not be described in detail here.
[0037] In some other embodiments, the second angular contact ball bearing 313 is mounted on the upper end of the barrel 301 by means of a screw module fixing nut 312.
[0038] In some other embodiments, the front end of the multi-stage telescopic rod 105 is provided with a push rod; the push rod extends into the loading area and is used to push the regularized sheet material 104 to move.
[0039] In some other embodiments, the first feed port is a switchable feed port.
[0040] Example 2
[0041] The difference between this embodiment and Embodiment 1 is that the screw assembly 308 is divided into three regions along the axial direction: an upper region, a middle region, and a lower region, which are respectively a feeding region, a weak shearing region, and a strong shearing region. The upper feeding region has a traditional spiral structure for conveying materials. The middle weak shearing region is equipped with weak shearing elements, which are splined onto the screw shaft of the screw assembly 308 and arranged at a set spiral angle for the first stage of shearing of the materials. The lower strong shearing region is equipped with strong shearing elements, which are installed in the same way as the weak shearing elements, for further crushing of the materials. In use, the screw module motor 306 drives the second pulley 303 to rotate through the screw module reducer 302. The second pulley 303 drives the first pulley 304 through the synchronous belt 311. The first pulley 304 drives the screw assembly 308 to rotate. At the same time, the screw assembly 308 drives the sweeping rod 307 to rotate, thus crushing the materials after dual-axis shearing. After coarse crushing in Module 2, the material is fed into the feed hole of the barrel 301 through the sweeping rod 307 and finally falls between the two screw assemblies 308. Due to the characteristics of the screw assembly 308 itself, the crushed material is continuously conveyed downwards, entering the upper feeding zone of the screw assembly 308 to complete the first crushing, then being conveyed to the middle weak shear zone for the second crushing, and finally being conveyed to the lower strong shear zone of the screw assembly 308 for the final crushing. This ensures that the crushed material can be fully crushed into particles with high uniformity. Particles that meet the size requirements can pass through the gaps between the two screw assemblies 308 and between the screw assembly 308 and the inner wall of the barrel 301, and are conveyed out through the discharge screw 315 from the discharge hole at the bottom of the barrel 301, realizing multi-stage crushing of the crushed material. During this process, the sweeping motor 314 drives the sweeping screw 309 to rotate, cooperating with the sweeping rod 307 to further improve working efficiency.
[0042] The above description is merely a preferred embodiment of the present invention and does not constitute any limitation on the technical scope of the present invention. Therefore, any minor modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention shall still fall within the scope of the technical solution of the present invention.
Claims
1. A shearing and crushing mechanism based on an orthogonal layout, characterized in that, include: The feeding module (1), the dual-axis shearing module (2), and the screw refining module (3) are arranged sequentially from top to bottom. The axis of the feeding module (1) is arranged vertically, the axis of the dual-axis shearing module (2) is arranged horizontally, and the axis of the screw refining module (3) is arranged vertically, forming an orthogonal layout. The material passes through the feeding module (1), the coarse crushing of the dual-axis shearing module (2), and the multi-stage shearing of the screw refining module (3) in sequence from the inlet to the outlet, achieving progressive crushing and finally forming uniform particles.
2. The shearing and crushing mechanism based on an orthogonal layout according to claim 1, characterized in that, The feeding module (1) includes a feeding shell (103), a feeding pressure plate (111), a pushing drive unit, and a pressing drive unit; one side of the feeding shell (103) is provided with a first feed port for irregular materials to be placed in, and the other side of the feeding shell (103) is provided with a second feed port for regular sheet materials (104) to enter; the outer wall of the feeding shell (103) is provided with a loading area corresponding to the second feed port; the pushing drive unit is located on one side of the loading area and is used for The regularized sheet material (104) is pushed into the feeding shell (103); a spring pusher block (114) is provided on the side of the loading area away from the pusher drive unit, which is used to push the regularized sheet material (104) towards the second feed port; the feeding pressure plate (111) is slidably connected to the inside of the feeding shell (103); the pressing drive unit is set on the feeding shell (103) and is used to drive the feeding pressure plate (111) to move up and down and press the material into the dual-axis shearing module (2).
3. The shearing and crushing mechanism based on an orthogonal layout according to claim 2, characterized in that, The pushing drive unit includes a pushing motor (106) and a multi-stage telescopic rod (105); the pushing motor (106) is fixedly connected to the outer side of the loading area; the multi-stage telescopic rod (105) is arranged horizontally on the outer side of the loading area and is used to push the regular plate material (104) into the inside of the feeding shell (103); the multi-stage telescopic rod (105) is connected to the pushing motor (106) in a transmission connection.
4. A shearing and crushing mechanism based on an orthogonal layout according to claim 2, characterized in that, The pressing drive unit includes two lead screw motors (101) and two lead screws (113); the two lead screws (113) are respectively vertically installed on both sides of the inside of the feeding housing (103); the two lead screw motors (101) are respectively set on the top sides of the feeding housing (103); the output shaft of each lead screw motor (101) is connected to one end of the corresponding lead screw (113) through a lead screw motor coupling (107); each lead screw (113) is threaded with a lead screw nut (112); the lead screw nut (112) is fixedly connected to the feeding pressure plate (111).
5. A shearing and crushing mechanism based on an orthogonal layout according to claim 4, characterized in that, The dual-axis shearing module (2) includes a first set of cutting teeth (201), a shearing module housing (202), a second set of cutting teeth (207), and a shearing module drive unit; the first set of cutting teeth (201) and the second set of cutting teeth (207) are arranged side by side and parallel inside the shearing module housing (202); the first set of cutting teeth (201) includes cutting teeth (2011), mating blocks (2012), and a splined shaft (2013); the splined shaft (2013) is arranged horizontally inside the shearing module housing (202); the cutting teeth (2011) and the mating blocks (2012) are alternately arranged inside the housing. On the spline shaft (2013); each of the cutting teeth (2011) is mounted on the spline shaft (2013) with a helix angle of 3° to 15°, so that the cutting teeth (2011) are arranged in a spiral shape on the spline shaft (2013); the structure of the second cutting tooth group (207) is the same as that of the first cutting tooth group (201); the arrangement order of the cutting teeth (2011) and the mating block (2012) of the second cutting tooth group (207) is opposite to that of the first cutting tooth group (201); the shearing module drive unit is disposed on the outer surface of the shearing module and is used to drive the two spline shafts (2013) to rotate in opposite directions.
6. A shearing and crushing mechanism based on an orthogonal layout according to claim 5, characterized in that, The shearing module drive unit includes a shearing module reducer (204), a shearing module motor (205), a reducer mounting bracket (206), and a drive gear (208). The reducer mounting bracket (206) is fixedly connected to the shearing module housing (202). The shearing module reducer (204) is fixedly connected to the reducer mounting bracket (206). The output shaft of the shearing module motor (205) is connected to the input shaft of the shearing module reducer (204). Each spline shaft (2013) is provided with a drive gear (208) near one end of the shearing module motor (205). Two drive gears (208) are meshed together. One spline shaft (2013) is connected to the output shaft of the shearing module reducer (204) through a shearing module coupling.
7. A shearing and crushing mechanism based on an orthogonal layout according to claim 1, characterized in that, The screw refining module (3) includes a barrel (301), a sweeping rod (307), a screw assembly (308), a sweeping screw (309), a discharge screw (315), and a screw module drive unit; there are two screw assemblies (308); both screw assemblies (308) are arranged vertically inside the barrel (301) and are parallel to each other; the upper end of the screw assembly (308) is provided with the sweeping rod (307); the top of the barrel (301) is provided with a sweeping motor (314); the sweeping screw (309) and the sweeping motor (314) are connected by a drive unit. The output shaft is connected; the sweeping screw (309) is located in the middle position above the two screw assemblies (308); the bottom of the barrel (301) is provided with a discharge motor (316); the discharge screw (315) is connected to the output shaft of the discharge motor (316); the discharge screw (315) is located in the middle position below the two screw assemblies (308); the number of screw module drive units is the same as that of the screw assemblies (308), and they are set one-to-one; the screw module drive units are set on the barrel (301) and are used to drive the screw assemblies (308) to rotate.
8. A shearing and crushing mechanism based on an orthogonal layout according to claim 7, characterized in that, The screw module drive unit includes a screw module reducer (302), a first pulley (304), a second pulley (303), a screw module motor (306), and a synchronous belt (311); the screw module reducer (302) is fixedly connected to the outer wall of the barrel (301); the output shaft of the screw module motor (306) is connected to the input shaft of the screw module reducer (302); the output shaft of the screw module reducer (302) is connected to the second pulley (303); the first pulley (304) is located at the lower end of the corresponding screw assembly (308); the first pulley (304) and the second pulley (303) are connected by the synchronous belt (311).
9. A shearing and crushing mechanism based on an orthogonal layout according to claim 8, characterized in that, The screw assembly (308) is divided into three regions along the axial direction: upper, middle, and lower, which are respectively a feeding zone, a weak shearing zone, and a strong shearing zone. The upper feeding zone is a traditional spiral structure used for conveying materials. The middle weak shearing zone is equipped with weak shearing elements, which are installed on the screw shaft of the screw assembly (308) via splines and arranged according to a set spiral angle for the first stage of shearing of the materials. The lower strong shearing zone is equipped with strong shearing elements, which are installed in the same way as the weak shearing elements and are used for further crushing of the materials.
Citation Information
Patent Citations
Waste paper raw material repulping device
CN121087817A
