Tray placing equipment for silica gel ear cap plastic cores

By designing a plate placing equipment including a vibrating loading mechanism, a rotating disk mechanism and a material disposition robot, the problem of time-consuming and labor-intensive demolding of silicone ear caps and low manual placement efficiency is solved, automatic placement is realized, and production efficiency is improved and reduce the defect rate.

CN222132650UActive Publication Date: 2024-12-10东莞星海丰电子有限公司
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Patent Information

Application Number
CN202420093992.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2024-12-10
Estimated Expiration
2034-01-15

AI Technical Summary

Technical Problem

In the existing silicone ear cap molding process, the mold release process is time-consuming and labor-intensive and has a high defect rate. The efficiency of manually placing the plastic core of the silicone ear cap is low, which can easily lead to inconsistent position and leakage, and the labor intensity is high.

Method used

A placing device including a vibrating loading mechanism, a rotating disk mechanism and a material disposal robot is designed. By setting the vibration loading mechanism and a rotating disk mechanism side by side, the silicone ear cap plastic core is automatically placed in the suction cup of the material disposal robot. On the placing, realize automatic placement.

Benefits of technology

The placement efficiency of silicone ear cap plastic cores is improved, labor intensity and defect rate are reduced, fully automated production is achieved, and labor costs are saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silica gel ear cap processing, in particular to a plate placing device for a silica gel ear cap plastic core, which comprises a base, a vibration feeding mechanism, a rotating plate mechanism and a material placing manipulator, and the vibration feeding mechanism, the rotating plate mechanism and the material placing manipulator are arranged on the base. The rotating disc mechanism comprises a supporting column fixedly installed on the base and a supporting table fixedly installed on the supporting column, a rotating disc is arranged above the supporting table, a placing disc used for placing silica gel ear cap plastic cores is arranged on the rotating disc, and a suction cup is arranged on the material placing mechanical arm. The suction cup places the silica gel ear cap plastic cores on the vibration feeding mechanism on the swing plate under the action of the swing mechanical arm. The silica gel ear cap plastic core placing device is simple in structure, reasonable in design and capable of replacing manual work to automatically place silica gel ear cap plastic cores on a placing plate, placing efficiency is improved, meanwhile, labor cost can be saved, and labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of silicone ear cap processing, in particular to a dish placing device for a silicone ear cap plastic core. Background Art

[0002] At present, the molding process of silicone ear caps on the market is directly oil pressure molding on the mold. Its disadvantage is that it is inconvenient to demold. The traditional demolding method is to use ejector pins, but the silicone ear caps are made of soft material, and the ejector pins can easily scratch the product, resulting in a high defective rate of the product. In order to improve the yield of the product, manual demolding is used, but manual demolding requires waiting for the mold to cool down before demolding can be performed, which is time-consuming and labor-intensive.

[0003] In order to improve the efficiency of silicone ear cap demoulding and reduce the defective rate of demoulded products, when producing silicone ear caps, a silicone ear cap plastic core is placed in the mold, and the silicone ear cap is molded on the silicone ear cap plastic core. The silicone ear cap plastic core is then ejected by a pin, and the silicone ear cap plastic core and the silicone ear cap on the silicone ear cap plastic core are taken away by a robot, thereby solving the problem that the silicone ear cap is easily scratched when demoulding. With the development of industry, when silicone ear caps are molded, robots are used to place the silicone ear cap plastic core, thereby achieving the purpose of fully automated production. In order to achieve automation, the silicone ear cap plastic core needs to be placed in the tray in advance, and the robot directly grabs it in the tray and places it on the mold.

[0004] At present, the silicone ear cap plastic cores are placed on the display plate manually on the market. The manual placement is inefficient and easy to cause visual fatigue. The positions of the silicone ear cap plastic cores are not uniform and are easy to be misplaced or missed, resulting in a high defect rate of silicone ear caps. At the same time, manual placement is labor-intensive and inefficient. To this end, the inventor designed a display plate device for silicone ear cap plastic cores. Utility Model Content

[0005] The purpose of the utility model is to provide a plating device for silicone ear cap plastic cores, which has a simple structure and reasonable design. It can automatically place the silicone ear cap plastic cores on the plating plate instead of manual labor, thereby improving the efficiency of placement. At the same time, it can save labor costs and reduce labor intensity, thereby solving the problems raised by the above technical background.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a swing plate device for silicone ear cap plastic core, comprising a base and a vibration feeding mechanism, a rotating plate mechanism and a swing material manipulator arranged on the base, wherein the vibration feeding mechanism and the rotating plate mechanism are arranged in parallel, and the rotating plate mechanism comprises a support column fixedly mounted on the base and a support platform fixedly mounted on the support column, a rotating plate is arranged above the support platform, and a rotating motor is arranged below the support platform, the output end of the rotating motor passes through the support platform from bottom to top and is fixedly connected to the rotating plate, a swing plate for placing the silicone ear cap plastic core is arranged on the rotating plate, the swing material manipulator is located on one side above the vibration feeding mechanism and the rotating plate mechanism, and a suction cup is arranged on the swing material manipulator, and the suction cup places the silicone ear cap plastic core on the vibration feeding mechanism on the swing plate under the action of the swing material manipulator.

[0007] Preferably, foot pads are provided at the four bottom corners of the base.

[0008] Preferably, the vibrating feeding mechanism includes a vibrating seat fixedly mounted on a base and a vibrating plate fixedly mounted on the vibrating seat, a vibrating motor is embedded in the vibrating plate, and a spiral material transfer channel is arranged on the inner wall of the vibrating plate in the reverse direction of its circumference, a discharge nozzle is provided on one side of the top of the vibrating plate, one end of the discharge nozzle is connected to the material transfer channel, and the other end is connected to a material waiting arrangement plate.

[0009] Preferably, the size of the material waiting arrangement plate gradually increases from the discharge nozzle to the other end, and a partition is provided on the material waiting arrangement plate, which divides the material waiting arrangement plate into three material waiting channels, and a limit plate is provided at the end of the material waiting channel.

[0010] Preferably, the width of the material waiting channel is slightly greater than the width of the plastic core of the silicone ear cap.

[0011] Preferably, four wobble plates are provided, and the four wobble plates are distributed in a cross shape on the rotating plate. Each wobble plate includes a wobble plate body and a positioning column arranged in the wobble plate body. There are multiple positioning columns, and the multiple positioning columns are evenly distributed in the wobble plate body.

[0012] Preferably, the material swinging robot is a three-axis coordinate material swinging robot.

[0013] Preferably, three suction cups are provided, and the three suction cups are equidistantly distributed on the material swinging robot.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model provides a dish placing device for the plastic core of the silicone ear cap. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the overall structure diagram of the utility model;

[0017] Figure 2 This is a structural diagram of the vibration feeding mechanism of the utility model;

[0018] Figure 3 This is a structural diagram of the rotating disk mechanism of the utility model;

[0019] Figure 4 It is the structural diagram of the utility model waffle plate.

[0020] The reference numerals and names in the figures are as follows:

[0021] 1. Base; 2. Vibration feeding mechanism; 21. Vibration seat; 22. Vibration plate; 23. Vibration motor; 24. Material transfer channel; 25. Discharge nozzle; 26. Material waiting arrangement plate; 27. Partition; 28. Material waiting channel; 29. ​​Limit plate; 3. Rotating plate mechanism; 31. Support column; 32. Support table; 33. Rotating plate; 34. Rotating motor; 35. Swing plate; 351. Swing plate body; 352. Positioning column; 4. Swinging manipulator; 5. Suction cup; 6. Silicone ear cap plastic core; 7. Foot pad. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 The utility model provides an embodiment: a plate swing device for silicone ear cap plastic core, the device comprises a base 1 and a vibration feeding mechanism 2, a rotating disk mechanism 3 and a swinging material manipulator 4 arranged on the base 1, wherein the vibration feeding mechanism 2 and the rotating disk mechanism 3 are arranged in parallel, the swinging material manipulator 4 is located on one side above the vibration feeding mechanism 2 and the rotating disk mechanism 3, and a suction cup 5 is arranged on the swinging material manipulator 4, and the suction cup 5 places the silicone ear cap plastic core 6 on the vibration feeding mechanism 2 on the rotating disk mechanism 3 under the action of the swinging material manipulator 4. In the present embodiment, three suction cups 5 are arranged, and the three suction cups 5 are equidistantly distributed on the swinging material manipulator 4. The three suction cups 5 can absorb three silicone ear cap plastic cores 6 at the same time, which effectively improves the efficiency of placing the silicone ear cap plastic core 6.

[0024] Specifically, foot pads 7 are provided at the four corners of the bottom of the base 1, and the foot pads 7 support the base 1 so that a gap is formed between the base 1 and the ground. The purpose of providing the gap is to allow a forklift to be inserted and to facilitate its movement.

[0025] Specifically, in the present embodiment, the swinging material robot 4 is preferably a three-axis coordinate swinging material robot.

[0026] See also Figure 2 The vibrating feeding mechanism 2 in the figure includes a vibrating seat 21 fixedly mounted on the above-mentioned base 1 and a vibrating plate 22 fixedly mounted on the vibrating seat 21, a vibrating motor 23 is embedded in the vibrating plate 22, and a spiral material transfer channel 24 is arranged on the inner wall of the vibrating plate 22 along its circumference in the reverse direction, a discharge nozzle 25 is opened on one side of the top of the vibrating plate 22, one end of the discharge nozzle 25 is connected to the material transfer channel 24, and the other end is connected to a material waiting arrangement plate 26, the size of the material waiting arrangement plate 26 gradually increases from the discharge nozzle 25 to the other end, and a partition 27 is arranged on the material waiting arrangement plate 26, the partition 27 divides the material waiting arrangement plate 26 into three material waiting channels 28, and a limiting plate 29 is arranged at the end of the material waiting channel 28.

[0027] Specifically, the width of the material waiting channel 28 is slightly larger than the width of the silicone ear cap plastic core 6. The purpose of this design is that the silicone ear cap plastic core 6 can only be neatly arranged and enter along the length direction of the material waiting channel 28, and there is no need to manually correct the silicone ear cap plastic core 6 again.

[0028] Please refer again Figure 2 When the vibration feeding mechanism 2 is working, a batch of silicone ear cap plastic cores 6 are first placed in the vibration plate 22, and the vibration plate 22 is driven to vibrate by the vibration motor 23. The silicone ear cap plastic cores 6 in the vibration plate 22 reach the discharge nozzle 25 through the material transfer channel 24, and then reach the three material waiting channels 28 after being screened by the discharge nozzle 25.

[0029] See also Figure 3 and Figure 4The rotating disk mechanism 3 in the figure includes a support column 31 fixedly mounted on the above-mentioned base 1 and a support platform 32 fixedly mounted on the support column 31, a rotating disk 33 is arranged above the support platform 32, and a rotating motor 34 is arranged below the support platform 32, the output end of the rotating motor 34 passes through the support platform 32 from bottom to top and is fixedly connected to the rotating disk 33, and a swing plate 35 for placing the silicone ear cap plastic core 6 is arranged on the rotating disk 33. In this embodiment, four swing plates 35 are arranged, and the four swing plates 35 are distributed in a cross shape on the rotating disk 33, each of the swing plates 35 includes a swing plate body 351 and a positioning column 352 arranged in the swing plate body 351, and a plurality of the positioning columns 352 are arranged, and the plurality of positioning columns 352 are evenly distributed in the swing plate body 351.

[0030] Please refer again Figure 3 and Figure 4 The above-mentioned material placing robot 4 absorbs the silicone ear cap plastic core 6 at the material waiting channel 28 through the suction cup 5 and moves it to the positioning column 352 on the wobble plate body 351. When one of the wobble plates 35 is full of silicone ear cap plastic cores 6, the rotating motor 34 drives the rotating plate 33 to rotate and drives the wobble plates 35 to rotate. The wobble plate 35 full of silicone ear cap plastic cores 6 is manually taken away, and an empty wobble plate 35 is placed at the same time, thereby realizing the purpose of automatically placing the silicone ear cap plastic core 6 to the wobble plate 35.

[0031] In summary, the utility model has a simple structure and a reasonable design. It can automatically place the silicone ear cap plastic core 6 on the display plate 35 instead of manual labor, thereby improving the efficiency of placement. At the same time, it can save labor costs and reduce labor intensity, and is worthy of vigorous promotion and application.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A plating device for the plastic core of silicone ear caps, Features: The invention comprises a base (1), a vibrating feeding mechanism (2), a rotating disk mechanism (3) and a swinging material manipulator (4) arranged on the base (1), wherein the vibrating feeding mechanism (2) and the rotating disk mechanism (3) are arranged in parallel, and the rotating disk mechanism (3) comprises a supporting column (31) fixedly mounted on the base (1) and a supporting platform (32) fixedly mounted on the supporting column (31), a rotating disk (33) is arranged above the supporting platform (32), and a rotating motor (34) is arranged below the supporting platform (32), wherein the rotating motor The output end of the material transfer device (34) passes through the support platform (32) from bottom to top and is fixedly connected to the rotating disk (33). The rotating disk (33) is provided with a swing plate (35) for placing the silicone ear cap plastic core (6). The swing material manipulator (4) is located on one side above the vibration feeding mechanism (2) and the rotating disk mechanism (3). The swing material manipulator (4) is provided with a suction cup (5). Under the action of the swing material manipulator (4), the suction cup (5) places the silicone ear cap plastic core (6) on the vibration feeding mechanism (2) on the swing plate (35).

2. A dish arrangement device for a silicone ear cap plastic core according to claim 1, Features: Foot pads (7) are provided at the four corners of the bottom of the base (1).

3. A dish arrangement device for a silicone ear cap plastic core according to claim 1, Features: The vibrating feeding mechanism (2) comprises a vibrating seat (21) fixedly mounted on a base (1) and a vibrating plate (22) fixedly mounted on the vibrating seat (21); a vibrating motor (23) is embedded in the vibrating plate (22); and a spiral material transfer channel (24) is arranged on the inner wall of the vibrating plate (22) in the reverse direction of its circumference; a discharge nozzle (25) is provided on one side of the top end of the vibrating plate (22); one end of the discharge nozzle (25) is connected to the material transfer channel (24), and the other end is connected to a material waiting arrangement plate (26).

4. A dish arrangement device for a silicone ear cap plastic core according to claim 3, Features: The size of the material waiting arrangement plate (26) gradually increases from the discharge nozzle (25) to the other end, and a partition plate (27) is arranged on the material waiting arrangement plate (26), and the partition plate (27) divides the material waiting arrangement plate (26) into three material waiting channels (28), and a limit plate (29) is arranged at the end of the material waiting channel (28).

5. A dish arrangement device for a silicone ear cap plastic core according to claim 4, Features: The width of the material waiting channel (28) is slightly greater than the width of the plastic core (6) of the silicone ear cap.

6. A dish arrangement device for a silicone ear cap plastic core according to claim 1, Features: Four wobble plates (35) are provided, and the four wobble plates (35) are distributed on the rotating plate (33) in a cross shape. Each wobble plate (35) comprises a wobble plate body (351) and a positioning column (352) arranged in the wobble plate body (351). A plurality of the positioning columns (352) are provided, and the plurality of positioning columns (352) are evenly distributed in the wobble plate body (351).

7. A dish arrangement device for a silicone ear cap plastic core according to claim 1, Features: The material swinging manipulator (4) is a three-axis coordinate material swinging manipulator.

8. The plating device for the plastic core of the silicone ear cap according to claim 1, Features: The suction cups (5) are provided in three numbers, and the three suction cups (5) are distributed on the material swinging robot (4) at equal intervals.

Citation Information

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