Integrated injection mold

By introducing automated mechanisms such as electric push rods and electromagnetic picking suction cups into the injection mold, the problems of uneven force and low efficiency during the mold release process in the prior art are solved, and the balanced separation and rapid pickup of the product are achieved, and the product is improved Quality and operating efficiency.

CN222135821UActive Publication Date: 2024-12-10KUNSHAN JIURONG PRECISION TOOLING MOLDING CO LTD
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Patent Information

Application Number
CN202420740935.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-10
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

During the demolding process, existing injection molds are prone to cause uneven stress on the outer shell of the automobile connecting parts, resulting in product deformation and low demolding efficiency.

Method used

An integrated injection mold is designed, and automated mechanisms such as electric push rods and electromagnetic pickup suction cups are used to achieve balanced separation and rapid pickup between the product and the mold, avoid uneven stress caused by manual knocking, and improve mold release efficiency.

Benefits of technology

Through the automated mold release mechanism, the rapid and balanced separation of the product is achieved, local deformation is avoided, product quality is improved, and the operating time of the staff is significantly saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an integrated injection mold which comprises a machine frame, one side of the machine frame is fixedly connected with a supporting plate, a hydraulic rod is installed in the supporting plate, the output end of the hydraulic rod is fixedly connected with a supporting plate, and the bottom of the supporting plate is fixedly connected with an upper mold. A rectangular box is fixedly connected to the position, located below the supporting plate, of the top of the rack, a moving mechanism is arranged in the rectangular box, a demolding mechanism is arranged on the position, located on the top of the moving mechanism, of the rectangular box, and a picking mechanism used for taking out products is arranged on the position, located on one side of the moving mechanism, of the top of the rectangular box. The device has the beneficial effects that by starting the electric push rod, the output end of the electric push rod drives the push plate to upwards separate a product in the lower mold, so that the product and the lower mold can be quickly and uniformly separated, the product is prevented from being locally deformed due to strong force, and the quality of the product is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding, in particular to an integrated injection molding mold. Background Art

[0002] Among the parts needed for automobile production, connectors are usually required. Some of the connectors are plate-shaped and have through holes to connect automobile components. Therefore, the outer shell of the automobile connector needs to be injection molded. At this time, the design and development of the injection mold is particularly important.

[0003] In the related technology, the existing injection mold is mainly composed of an upper mold and a lower mold. The upper mold is installed on the injection molding machine stand, and the lower mold is installed on the fixed template of the injection molding machine. After the injection molding machine completes the injection, the upper mold is separated from the lower mold by moving the upper mold, and then the staff knocks on the lower mold to separate the product inside the lower mold from the lower mold, and then takes out the product to complete the demolding.

[0004] In the actual use of this technology, since some products have strong adhesion, when the product is knocked to demould, it is easy to cause uneven force on the outer shell of the automobile connector, which can easily cause local deformation of the product due to strong force, reducing product quality and affecting subsequent use. At the same time, the way staff take out the product is inefficient. Therefore, an integrated injection mold is needed. Utility Model Content

[0005] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide an integrated injection mold.

[0006] The technical solution of the utility model is as follows: an integrated injection mold, comprising a frame, a support plate fixedly connected to one side of the frame, a hydraulic rod installed inside the support plate, an output end of the hydraulic rod fixedly connected to the support plate, an upper mold fixedly connected to the bottom of the support plate, a rectangular box fixedly connected to the top of the frame and located below the support plate, a moving mechanism is arranged inside the rectangular box, a demoulding mechanism is arranged above the rectangular box and located at the top of the moving mechanism, and a picking mechanism for taking out the product is arranged on the top of the rectangular box and located on one side of the moving mechanism;

[0007] The demoulding mechanism includes a driving box, the interior of the driving box is fixedly connected to a base plate, the top of the base plate is symmetrically fixedly connected to an electric push rod, the top of the driving box is fixedly connected to a lower mold, and the output end of the electric push rod passes through the lower mold and is fixedly connected to a push plate.

[0008] As a preferred embodiment, the picking mechanism includes a first motor, a vertical plate is fixedly connected to one side of the top of the rectangular box, a first slide groove is symmetrically opened on one side of the vertical plate, one of the first slide grooves is rotatably connected to the inside of a first threaded rod, and the other first slide groove is fixedly connected to the inside of a first slide column, the outer side of the first threaded rod is threadedly connected to a first slider, the first slider is slidably connected to the first slide column, the top end of the first threaded rod passes through the vertical plate and is fixedly connected to the first motor, one side of the first slider is fixedly connected to a mounting frame, and an electromagnetic pickup suction cup is symmetrically installed inside the mounting frame.

[0009] As a preferred embodiment, the moving mechanism includes a second motor, and a second slide groove is symmetrically opened on the top of the rectangular box, wherein a second threaded rod is rotatably connected to the inside of one of the second slide grooves, and a second slide column is fixedly connected to the inside of another second slide groove, and a second slider is threadedly connected to the outer side of the second threaded rod, and the second slider is slidably connected to the second slide column, one end of the second threaded rod passes through the rectangular box and is fixedly connected to the second motor, and the top of the second slider is fixedly connected to the bottom of the drive box.

[0010] As a preferred embodiment, a positioning rod is symmetrically fixedly connected to the bottom of the support plate, and the support plate is slidably connected to the positioning rod.

[0011] As a preferred implementation, the first sliding block is slidably connected to the first sliding groove, and the push plate is slidably connected to the lower mold.

[0012] As a preferred implementation, the cross-sectional dimensions of the push plate are the same as the internal cross-sectional dimensions of the lower mold, and the second sliding block is slidably connected to the second sliding groove.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] In the utility model,

[0015] 1. By starting the electric push rod, the output end of the electric push rod drives the push plate upward to separate the product inside the lower mold, which is conducive to quickly and evenly separating the product from the lower mold, avoiding local deformation of the product due to strong force, thereby improving the quality of the product.

[0016] 2. By starting the first motor, the output end of the first motor drives the first threaded rod to rotate, so that the first slider drives the mounting frame to move up and down, so that the electromagnetic pickup suction cup picks up the demoulded product, which is conducive to quickly unloading the product, saving working time and greatly improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1A structural stereoscopic schematic diagram of an integrated injection mold is provided for the utility model;

[0018] Figure 2 A structural stereoscopic schematic diagram of an integrated injection mold is provided for the utility model;

[0019] Figure 3 A schematic diagram of a three-dimensional cross-section of the structure of an integrated injection mold is provided for the utility model;

[0020] Figure 4 The utility model provides an integrated injection mold structure Figure 3 Enlarged schematic diagram at point A in the middle.

[0021] Legend: 1. Frame; 2. Support plate; 3. Positioning rod; 4. Support plate; 5. Picking mechanism; 501. First motor; 502. First slide column; 503. First threaded rod; 504. Vertical plate; 505. Mounting frame; 506. First slide groove; 507. Electromagnetic pickup suction cup; 508. First slider; 6. Moving mechanism; 601. Second motor; 602. Second slide groove; 603. Second threaded rod; 604. Second slide column; 605. Second slider; 7. Demolding mechanism; 701. Electric push rod; 702. Push plate; 703. Bottom plate; 704. Drive box; 8. Upper mold; 9. Hydraulic rod; 10. Lower mold; 11. Rectangular box. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0023] Example

[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the utility model provides a technical solution: it includes a frame 1, a support plate 2 is fixedly connected to one side of the frame 1, a hydraulic rod 9 is installed inside the support plate 2, the support plate 2 supports the hydraulic rod 9, the output end of the hydraulic rod 9 is fixedly connected to the support plate 4, the bottom of the support plate 4 is fixedly connected to the upper mold 8, the top of the frame 1 and located below the support plate 2 is fixedly connected to a rectangular box 11, a moving mechanism 6 is arranged inside the rectangular box 11, a demoulding mechanism 7 is arranged above the rectangular box 11 and located on the top of the moving mechanism 6, and the demoulding mechanism 7 is convenient to move through the moving mechanism 6, and a picking mechanism 5 for taking out the product is arranged on the top of the rectangular box 11 and located on one side of the moving mechanism 6; the picking mechanism 5 is convenient to quickly unload the product taken off by the demoulding mechanism 7;

[0025] The demoulding mechanism 7 includes a driving box 704, the interior of the driving box 704 is fixedly connected to a base plate 703, the top of the base plate 703 is symmetrically fixedly connected to an electric push rod 701, the top of the driving box 704 is fixedly connected to a lower mold 10, and the output end of the electric push rod 701 passes through the lower mold 10 and is fixedly connected to a push plate 702.

[0026] In this embodiment, by starting the electric push rod 701, the output end of the electric push rod 701 drives the push plate 702 upward to separate the product inside the lower mold 10, which is beneficial to quickly and evenly separate the product from the lower mold 10, avoiding local deformation of the product due to strong force, thereby improving the quality of the product.

[0027] Example

[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the picking mechanism 5 includes a first motor 501, a vertical plate 504 is fixedly connected to one side of the top of the rectangular box 11, and a first slide groove 506 is symmetrically opened on one side of the vertical plate 504, wherein the interior of one of the first slide grooves 506 is rotatably connected to the first threaded rod 503, and the interior of the other first slide groove 506 is fixedly connected to the first slide column 502, the outer side of the first threaded rod 503 is threadedly connected to the first slider 508, the first slider 508 is slidably connected to the first slide column 502, the top end of the first threaded rod 503 passes through the vertical plate 504 and is fixedly connected to the first motor 501, one side of the first slider 508 is fixedly connected to the mounting frame 505, and the interior of the mounting frame 505 is symmetrically installed with an electromagnetic pickup suction cup 507.

[0029] In this embodiment, by starting the first motor 501, the output end of the first motor 501 drives the first threaded rod 503 to rotate, so that the first slider 508 drives the mounting frame 505 to move up and down, so that the electromagnetic pickup suction cup 507 picks up the demolded product, which is conducive to quickly unloading the product, saving working time and greatly improving work efficiency.

[0030] Example

[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, the moving mechanism 6 includes a second motor 601, and a second slide groove 602 is symmetrically opened on the top of the rectangular box 11, wherein the interior of one of the second slide grooves 602 is rotatably connected to the second threaded rod 603, and the interior of the other second slide groove 602 is fixedly connected to the second slide column 604, and the outer side of the second threaded rod 603 is threadedly connected to the second slider 605, and the second slider 605 is slidably connected to the second slide column 604, one end of the second threaded rod 603 passes through the rectangular box 11 and is fixedly connected to the second motor 601, and the top of the second slider 605 is fixedly connected to the bottom of the driving box 704.

[0032] In this embodiment, by starting the second motor 601, the output end of the second motor 601 drives the second threaded rod 603 to rotate, so that the second slider 605 drives the entire demoulding mechanism 7 to move.

[0033] Furthermore, the bottom of the support plate 2 is symmetrically fixedly connected with a positioning rod 3, and the support plate 4 is slidably connected to the positioning rod 3. The positioning rod 3 is conducive to preventing the upper mold 8 from deflecting during the descent process.

[0034] Furthermore, the first sliding block 508 is slidably connected to the first sliding groove 506 , and the push plate 702 is slidably connected to the lower mold 10 , which is conducive to moving the mounting frame 505 .

[0035] Furthermore, the cross-sectional dimensions of the push plate 702 are the same as the internal cross-sectional dimensions of the lower mold 10 , and the second slider 605 is slidably connected to the second slide groove 602 , which facilitates the push plate 702 to push the product inside the lower mold 10 to separate from the lower mold 10 .

[0036] Working principle:

[0037] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, first, the upper mold 8 is separated from the lower mold 10 by starting the hydraulic rod 9, and then the second motor 601 is started so that the output end of the second motor 601 drives the second threaded rod 603 to rotate, so that the second slider 605 drives the entire demoulding mechanism 7 to move, and indirectly moves the lower mold 10 to the bottom of the electromagnetic pickup suction cup 507, and then the electric push rod 701 is started so that the output end of the electric push rod 701 drives the push plate 702 upward to separate the product inside the lower mold 10, and then the first motor 501 is started so that the output end of the first motor 501 drives the first threaded rod 503 to rotate, so that the first slider 508 drives the mounting frame 505 to move up and down, so that the electromagnetic pickup suction cup 507 picks up the demoulded product, which is conducive to quickly unloading the product, saving working time and greatly improving working efficiency.

[0038] Finally, it should be noted that the above-described embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the various embodiments of the utility model.

Claims

1. An integrated injection mold, comprising a frame (1), characterized in that: A support plate (2) is fixedly connected to one side of the frame (1), a hydraulic rod (9) is installed inside the support plate (2), an output end of the hydraulic rod (9) is fixedly connected to a support plate (4), an upper mold (8) is fixedly connected to the bottom of the support plate (4), a rectangular box (11) is fixedly connected to the top of the frame (1) and located below the support plate (2), a moving mechanism (6) is arranged inside the rectangular box (11), a demoulding mechanism (7) is arranged above the rectangular box (11) and located at the top of the moving mechanism (6), and a picking mechanism (5) for taking out products is arranged at the top of the rectangular box (11) and located on one side of the moving mechanism (6); The demoulding mechanism (7) comprises a driving box (704), the interior of the driving box (704) is fixedly connected to a bottom plate (703), the top of the bottom plate (703) is symmetrically fixedly connected to an electric push rod (701), the top of the driving box (704) is fixedly connected to a lower mold (10), and the output end of the electric push rod (701) passes through the lower mold (10) and is fixedly connected to a push plate (702).

2. The integrated injection mold according to claim 1, characterized in that: The picking mechanism (5) comprises a first motor (501), a vertical plate (504) is fixedly connected to one side of the top of the rectangular box (11), a first slide groove (506) is symmetrically provided on one side of the vertical plate (504), a first threaded rod (503) is rotatably connected to the inside of one of the first slide grooves (506), a first slide column (502) is fixedly connected to the inside of another first slide groove (506), a first slider (508) is threadedly connected to the outside of the first threaded rod (503), the first slider (508) is slidably connected to the first slide column (502), the top end of the first threaded rod (503) passes through the vertical plate (504) and is fixedly connected to the first motor (501), a mounting frame (505) is fixedly connected to one side of the first slider (508), and an electromagnetic picking suction cup (507) is symmetrically installed inside the mounting frame (505).

3. The integrated injection mold according to claim 1, characterized in that: The moving mechanism (6) comprises a second motor (601), and a second slide groove (602) is symmetrically provided on the top of the rectangular box (11), wherein a second threaded rod (603) is rotatably connected inside one of the second slide grooves (602), and a second slide column (604) is fixedly connected inside the other second slide groove (602), and a second slider (605) is threadedly connected on the outer side of the second threaded rod (603), and the second slider (605) is slidably connected to the second slide column (604), one end of the second threaded rod (603) passes through the rectangular box (11) and is fixedly connected to the second motor (601), and the top of the second slider (605) is fixedly connected to the bottom of the driving box (704).

4. The integrated injection mold according to claim 1, characterized in that: The bottom of the support plate (2) is symmetrically fixedly connected with a positioning rod (3), and the support plate (4) is slidably connected to the positioning rod (3).

5. The integrated injection mold according to claim 2, characterized in that: The first sliding block (508) is slidably connected to the first sliding groove (506), and the push plate (702) is slidably connected to the lower mold (10).

6. The integrated injection mold according to claim 3, characterized in that: The cross-sectional dimensions of the push plate (702) are the same as the internal cross-sectional dimensions of the lower mold (10), and the second sliding block (605) is slidably connected to the second sliding groove (602).