Outer wall heat preservation and decoration integrated plate production line
Through the cooperation of the chain plate conveyor and the arc-shaped material pushing mechanism, the problem of difficulty in automatic positioning in the exterior wall insulation and decorative integrated panel production line is solved, efficient material transfer and pressing are achieved, and production efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202420805506.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-18
AI Technical Summary
In the existing exterior wall insulation and decorative integrated panel production line, it is difficult to achieve automatic positioning and transmission during the extrusion process, resulting in low efficiency, discontinuous production, high equipment cost, strong operation dependence, and complex equipment structure and easy to damage.
A chain conveyor and arc-shaped pushing mechanism are adopted, combined with electric pushing rods and positioning mechanisms, to realize the automatic transmission and precise positioning of materials. Through the cooperation of slide rails and pushing rods, the correct positioning and smoothness of the materials on the pressing platform are ensured. Teleport.
It realizes the automated continuous production of exterior wall insulation decorative integrated panels, improves the quality and production efficiency of pressing, simple equipment, low cost, long service life, and easy installation and maintenance.
Smart Images

Figure CN222136196U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of building thermal insulation material production equipment, and specifically relates to a production line for an external wall thermal insulation decorative integrated board. Background Art
[0002] The thermal insulation decorative integrated board is also called the energy-saving thermal insulation decorative integrated board. It is used to be hung on the outer wall of the building. It has the functions of thermal insulation and decoration. It is not only suitable for the thermal insulation and decoration of the outer wall of new buildings, but also suitable for the energy saving and decorative renovation of old buildings. It can be used for various public buildings and for the external thermal insulation of residential buildings. It is also suitable for buildings in cold northern regions and hot southern regions. Due to its excellent performance, the thermal insulation decorative integrated board has become the preferred thermal insulation decorative material in the field of building thermal insulation and decoration technology. The production line of the thermal insulation decorative integrated board generally includes multiple processes, and the extrusion process is one of the important processes. The thermal insulation layer, the adhesive layer and the flexible facing layer are integrated into one through the extrusion process. It is difficult for the existing extrusion equipment to automatically place the plate to be pressed accurately on the pressing station. It often requires manual or mechanical arm to accurately position it. After the pressing is completed, it is taken out by manual or mechanical arm. The manual placement method has the problems of low efficiency, discontinuous production and excessive dependence on the operating level of the operator. The equipment cost of the robot is too high. There are also other feeding positioning devices in the prior art, but the general equipment structure is too complicated, the operation steps are many, and the parts are easily damaged, affecting normal production. Summary of the invention
[0003] In view of the above problems, the purpose of the utility model is to provide an exterior wall insulation decoration integrated panel production line which has simple equipment, long service life, easy installation and maintenance, and can automatically send the materials to be pressed into the pressing station for pressing operation and automatically send the products out after the operation is completed.
[0004] The purpose of the utility model is achieved through the following technical solutions: a production line for an exterior wall thermal insulation decorative integrated panel, comprising a chain plate conveyor and a pressing platform, wherein the chain plate conveyor is provided with a pushing mechanism at intervals along the length direction of the conveyor belt, wherein the pushing mechanism comprises a strip pushing plate installed in parallel on the chain plate, the pushing plate of the strip pushing plate is curved toward the discharge side to form an arc pushing surface, the top of the pressing platform is flush with the chain plate height of the chain plate conveyor, the pressing platform is adjustable at the discharge end of the chain plate conveyor through a slide rail connecting structure, the slide rail connecting structure comprises a slide rail arranged along the conveying direction of the conveyor belt, and the lower end of the leg of the pressing platform is connected to a slider slidably connected to the slide rail, A mounting plate is provided at the bottom of the pressing platform, and the mounting plate is connected to an electric push-pull rod 1 parallel to the slide rail, and a pressing mechanism is installed above the pressing platform through a frame; the pressing platform is located on the front and rear sides parallel to the conveying direction and is provided with a positioning mechanism for positioning the front and rear positions of the materials, and the positioning mechanism includes a support rod arranged on the outside of the front and rear edges of the pressing platform, and the support rod is provided with a second push-pull rod which can be pushed and pulled along the front and rear directions of the pressing platform, and the movable end of the second push-pull rod is fixedly connected to a guide plate parallel to the edge of the pressing platform, and a plurality of guide rollers are vertically installed on the inner side of the guide plate through a U-shaped plate, and the frame is located on the feeding side of the pressing platform and is vertically installed with a telescopic rod through a connecting plate, and the movable end of the telescopic rod is installed with a discharging telescopic rod through a mounting plate 2, and the movable end of the discharging telescopic rod is fixedly connected to a pushing claw.
[0005] Furthermore, the positioning mechanisms are arranged in multiple groups at intervals along the material conveying direction of the pressing platform.
[0006] Furthermore, the electric push-pull rod is a screw rod, which is threadedly connected to the through hole on the mounting plate, and the screw rod is connected to the motor for driving. The motor is connected to the controller, and the controller controls the forward and reverse rotation of the motor, thereby pushing and pulling the pressing platform through the mounting plate to slide along the slide rail to perform material connection and reset actions.
[0007] Furthermore, a displacement sensor is provided on the pressing platform, and the displacement sensor is connected to the controller to control the displacement spacing of the pressing platform, thereby accurately controlling the material to be delivered to the left and right positions on the pressing platform.
[0008] Furthermore, the arc-shaped cross-section of the arc-shaped pushing surface of the strip-shaped pushing plate is a semicircle, the radius of the semicircle is smaller than the thickness of the material to be pressed, and the strip-shaped pushing plate is mounted on the chain plate via an integrally connected horizontal bottom plate.
[0009] Furthermore, the horizontal base plate is detachably connected to the chain plate via a bolt connection structure, and the chain plate is provided with a length scale.
[0010] Furthermore, the pressing mechanism includes a pressure plate, the upper surface of which is fixedly connected to the movable end of the hydraulic rod, and the hydraulic rod is vertically installed on the frame.
[0011] Furthermore, the pressing platform includes a support plate and an operating platform, and the operating platform is connected to the support plate in a manner that allows the operating platform to slide back and forth via a slide groove connection structure.
[0012] Furthermore, the slide groove connection structure includes a strip groove arranged on the support plate, and the strip groove is perpendicular to the material conveying direction. A ball or roller that can roll along the length direction of the strip groove is rolled at the bottom of the operating platform. When it is necessary to slightly adjust the front and rear positions of the material to be pressed, the guide roller can be gently pushed by the second push-pull rod to make the guide roller rest on the material. Due to the friction between the bottom of the material and the operating platform, the guide roller pushes the material to make the operating platform slide relative to the support plate so that the material to be pressed is in a position at the pressing station facing the pressure plate of the pressing mechanism.
[0013] Furthermore, the second push-pull rod, the hydraulic rod, the telescopic rod and the discharging telescopic rod are all connected to the controller.
[0014] In the utility model, the material is first placed on the chain plate conveyor on the side of the arc-shaped pushing surface of the pushing mechanism close to the discharge end, and the arc-shaped pushing surface abuts against the edge of the material. When the material is transmitted to the discharge end, the electric push-pull rod pushes the pressing platform to move it along the slide rail to the discharge end of the chain plate conveyor for receiving the material. The top of the pressing platform is flush with the chain plate height of the chain plate of the chain plate conveyor, and the material slides from the chain plate to the pressing platform under the pushing action of the strip pushing plate. Since the pushing plate face of the strip pushing plate is curved toward the discharge side to form an arc-shaped pushing surface, the part of the strip pushing plate abutting against the edge of the material is a straight line. When the chain plate flips downward at the discharge end of the chain plate conveyor, the arc-shaped pushing surface can rotate smoothly relative to the edge of the material until it is completely separated from the edge of the material without getting stuck. After the material is delivered to the pressing platform , an electric push-pull rod pulls the pressing platform to reset, and the strip push plate cooperates with the electric push-pull rod to realize the left and right position positioning of the material on the pressing platform. In the process of sending the material from the chain plate to the pressing platform, when the front and rear edges of the material deviate from the front and rear positions of the predetermined pressing station, since the pressing platform is located on the front and rear sides parallel to the conveying direction and is provided with a positioning mechanism for positioning the front and rear positions of the material, the second push-pull rod of the positioning structure pushes the guide roller through the guide plate to make it abut against the edge of the material and push it to the predetermined position. At this time, the material slides relative to the pressing platform, and the material abuts against the guide roller to rotate the guide roller, thereby reducing the friction between the material and the guide roller. After the material is sent to the pressing station, the pressing mechanism presses the material, and then the pushing claw is driven by the discharging telescopic rod to send the material out.
[0015] Beneficial effects: The equipment of the utility model is simple, low-cost, long-lasting, easy to install and maintain, and can accurately position the materials to be pressed, realize the automatic and continuous production of the transmission and pressing process of the thermal insulation decorative integrated panel, and effectively improve the pressing quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is described in more detail below by way of example with reference to the accompanying drawings, in which:
[0017] Figure 1 : The structural diagram of embodiment 1 of the utility model.
[0018] Figure 2 : Schematic diagram of the installation structure of the push grab in Example 1 of the utility model.
[0019] Figure 3 : Schematic diagram of the positioning mechanism installation structure of embodiment 1 of the present utility model.
[0020] Figure 4 : Schematic diagram of the structure of the push mechanism in Example 1 of the present utility model.
[0021] Figure 5 : Schematic diagram of the installation structure of the positioning mechanism on the pressing platform in Example 2 of the utility model.
[0022] In the figure: 01. Frame, 02. Material, 1. Chain plate conveyor, 2. Pressing platform, 3. Slide rail connection structure, 4. Pressing mechanism, 5. Positioning mechanism, 6. Telescopic rod, 10. Chain plate, 11. Pushing mechanism, 12. Strip pusher, 13. Discharge end of chain plate conveyor, 21. Mounting plate, 22. Electric push-pull rod 1, 23. Displacement sensor, 24. Support plate, 25. Operating platform, 26. Slide Groove connection structure, 31. slide rail, 32. slider, 41. pressure plate, 42. hydraulic rod, 51. support rod, 52. second push-pull rod, 53. guide plate, 54. U-shaped plate, 55. guide roller, 61. second mounting plate, 62. discharging telescopic rod, 63. pushing claw, 121. arc-shaped pushing surface, 122. horizontal bottom plate, 221. screw rod, 222. motor, 261. strip groove, 262. ball bearing. DETAILED DESCRIPTION
[0023] In the present utility model, for the convenience of description, the relative position relationship of each component is described according to the layout of the drawings in the specification, such as: the position relationship of up, down, left, right, etc. is determined according to the layout direction in the drawings in the specification.
[0024] Example 1, reference Figure 1 , Figure 2 , Figure 3 , Figure 4 A production line for an integrated panel for thermal insulation and decoration of an exterior wall comprises a chain plate conveyor 1 and a pressing platform 2. The chain plate conveyor 1 is provided with a pushing mechanism 11 at intervals along the length direction of the conveyor belt. The pushing mechanism 11 comprises a strip pushing plate 12 installed in parallel on the chain plate 10. The pushing plate of the strip pushing plate 12 is curved toward the discharge side to form an arc-shaped pushing surface 121. The top of the pressing platform 2 is flush with the chain plate 10 of the chain plate conveyor 1. The pressing platform 2 is adjustable at the discharge end 13 of the chain plate conveyor 1 through a slide rail connection structure 3. The slide rail connection structure 3 comprises a slide rail 31 arranged along the conveying direction of the conveyor belt. The lower end of the leg of the pressing platform 2 is connected with a slider 32 slidably connected with the slide rail 31. A mounting plate 21 is provided at the bottom of the laminating platform 2, and the mounting plate 21 is connected to an electric push-pull rod 22 parallel to the slide rail 31. A laminating mechanism 4 is installed above the laminating platform 2 through a frame 01; a positioning mechanism 5 for positioning the front and rear positions of the material 02 is provided on the front and rear sides of the laminating platform 2 parallel to the conveying direction, and the positioning mechanism 5 includes a support rod 51 arranged on the outer sides of the front and rear edges of the laminating platform 2, and a second push-pull rod 52 which can be pushed and pulled along the front and rear directions of the laminating platform 2 is provided on the support rod 51, and the movable end of the second push-pull rod 52 is fixedly connected to a guide plate 53 parallel to the edge of the laminating platform 2, and a plurality of guide rollers 55 are vertically installed on the inner side of the guide plate 53 through a U-shaped plate 54; a telescopic rod 6 is vertically installed on the frame 01 at the feeding side of the laminating platform 2 through a connecting plate, and a discharging telescopic rod 62 is installed on the movable end of the telescopic rod 6 through a mounting plate 2, and a pushing claw 63 is fixedly connected to the movable end of the discharging telescopic rod 62.
[0025] The positioning mechanisms 5 are arranged in two groups at intervals along the material conveying direction of the pressing platform.
[0026] The electric push-pull rod 22 is a screw rod 221, which is threadedly connected to the through hole on the mounting plate 21. The screw rod 221 is connected to the motor 222 for driving. The motor 222 is connected to the controller, and the controller controls the forward and reverse rotation of the motor 222, thereby pushing and pulling the pressing platform 2 through the mounting plate 21 to slide along the slide rail 31 to perform material connection and reset actions.
[0027] The pressing platform 2 is provided with a displacement sensor 23 , which is connected to a controller to control the displacement spacing of the pressing platform 2 , thereby accurately controlling the material 02 to be delivered to the left or right position on the pressing platform 2 .
[0028] The arc-shaped cross-section of the arc-shaped pushing surface 121 of the strip-shaped pushing plate 12 is a semicircle, the radius of which is smaller than the thickness of the material 02 to be pressed, and the strip-shaped pushing plate 12 is mounted on the chain plate 10 via an integrally connected horizontal bottom plate 122 .
[0029] The horizontal bottom plate 122 is detachably connected to the chain plate 10 via a bolt connection structure, and the chain plate 10 is provided with a length scale.
[0030] The pressing mechanism 4 includes a pressure plate 41 , the upper surface of which is fixedly connected to the movable end of a hydraulic rod 42 , and the hydraulic rod 42 is vertically mounted on the frame 01 .
[0031] The second push-pull rod 52 , the hydraulic rod 42 , the telescopic rod 6 and the discharging telescopic rod 62 are all connected to the controller.
[0032] In the present invention, the material is first placed on the chain plate conveyor 1 on the side of the arc-shaped pushing surface 121 of the pushing mechanism 11 close to the discharge end 13, and the arc-shaped pushing surface 121 is against the edge of the material 02. When the material 02 is transferred to the discharge end 13, the electric push-pull rod 122 pushes the pressing platform 2 to move along the slide rail 31 to the discharge end 13 of the chain plate conveyor 1 for receiving the material. The top of the pressing platform 2 is at the same height as the chain plate 10 of the chain plate conveyor 1. The material 02 slides from the chain plate 10 to the pressing platform 2 under the pushing action of the strip pusher plate 12. Since the pusher plate surface of the strip pusher plate 12 is curved toward the discharge side to form an arc pusher surface 121, the portion of the strip pusher plate 12 abutting against the edge of the material 02 is a straight line. When the chain plate 10 is turned down at the discharge end 12 of the chain plate conveyor 1, the arc pusher surface 121 can smoothly rotate relative to the edge of the material 02 until it is completely aligned with the edge of the material 02. After the material 02 is delivered to the pressing platform 2, the electric push-pull rod 22 pulls the pressing platform 2 to reset. In the process of the material 02 being delivered from the chain plate 10 to the pressing platform 2, when the front and rear edges of the material 02 are offset from the front and rear positions of the predetermined pressing station, since the pressing platform 2 is located on the front and rear sides parallel to the conveying direction and is provided with a positioning mechanism 5 for positioning the front and rear positions of the material, the second push-pull rod 52 of the positioning structure 5 pushes the guide roller 55 through the guide plate 53 to make it abut against the edge of the material 02 and push it to the predetermined position. Since the material 02 slides relative to the pressing platform 2 at this time, the material 02 abuts against the guide roller 55 to rotate the guide roller 55, thereby reducing the friction between the material 02 and the guide roller 55. After the material 02 is delivered to the pressing station, the pressing mechanism 4 presses the material 02, and then drives the pushing claw 63 to send the material 02 out through the discharging telescopic rod 62.
[0033] Example 2, reference Figure 5 As a further optimized design of Example 1, the pressing platform 2 includes a support plate 24 and an operating platform 25, and the operating platform 25 is connected to the support plate 24 in a slidable manner forward and backward through a slide groove connection structure 26.
[0034] The slide groove connection structure 26 includes a strip groove 261 arranged on the support plate 24, and the strip groove 261 is perpendicular to the material conveying direction. A ball 262 that can roll along the length direction of the strip groove 261 is rolled at the bottom of the operating platform 25, and the inner wall of the strip groove 261 is provided with a vibration-damping elastic cushion layer. When it is necessary to slightly adjust the front and rear position of the material 02 to be pressed, the second push-pull rod 52 can be used to gently push the guide roller 55 so that the guide roller 55 rests on the material 02. Since there is friction between the bottom of the material 02 and the operating platform 25, the guide roller 55 pushes the material to make the operating platform 25 slide relative to the support plate 24 so that the material 02 to be pressed is in a position at the pressing station facing the pressure plate of the pressing mechanism 4.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A production line for exterior wall thermal insulation and decorative integrated panels. It is characterized in that The present invention comprises a chain plate conveyor and a pressing platform, wherein the chain plate conveyor is provided with a pushing mechanism at intervals along the length direction of the conveyor belt, wherein the pushing mechanism comprises a strip pushing plate installed in parallel on the chain plate, wherein the pushing plate of the strip pushing plate is curved toward the discharge side to form an arc-shaped pushing surface, and the top of the pressing platform is flush with the chain plate height of the chain plate conveyor, and the pressing platform is adjustable at the discharge end of the chain plate conveyor through a slide rail connecting structure, wherein the slide rail connecting structure comprises a slide rail arranged along the conveying direction of the conveyor belt, and a slider slidably connected to the slide rail is connected to the lower end of the leg of the pressing platform, A mounting plate is provided at the bottom of the pressing platform, and the mounting plate is connected to an electric push-pull rod 1 parallel to the slide rail, and a pressing mechanism is installed above the pressing platform through a frame; the pressing platform is located on the front and rear sides parallel to the conveying direction and is provided with a positioning mechanism for positioning the front and rear positions of the materials, and the positioning mechanism includes a support rod arranged on the outside of the front and rear edges of the pressing platform, and the support rod is provided with a second push-pull rod which can be pushed and pulled along the front and rear directions of the pressing platform, and the movable end of the second push-pull rod is fixedly connected to a guide plate parallel to the edge of the pressing platform, and a plurality of guide rollers are vertically installed on the inner side of the guide plate through a U-shaped plate, and the frame is located on the feeding side of the pressing platform and is vertically installed with a telescopic rod through a connecting plate, and the movable end of the telescopic rod is installed with a discharging telescopic rod through a mounting plate 2, and the movable end of the discharging telescopic rod is fixedly connected to a pushing claw.
2. The exterior wall thermal insulation and decoration integrated panel production line according to claim 1, Features: The positioning mechanisms are arranged in multiple groups at intervals along the material conveying direction of the pressing platform.
3. The exterior wall thermal insulation and decoration integrated panel production line according to claim 1, Features: The electric push-pull rod is a screw rod, which is threadedly connected to a through hole on the mounting plate, is connected to a motor for driving, and is connected to a controller.
4. The exterior wall thermal insulation and decoration integrated panel production line as claimed in claim 3, Features: The pressing platform is provided with a displacement sensor, and the displacement sensor is connected to a controller.
5. The exterior wall thermal insulation and decoration integrated board production line according to claim 1, Features: The arc-shaped cross-section of the arc-shaped pushing surface of the strip-shaped pushing plate is a semicircle, the radius of the semicircle is smaller than the thickness of the material to be pressed, and the strip-shaped pushing plate is mounted on the chain plate through an integrally connected horizontal bottom plate.
6. The exterior wall thermal insulation and decoration integrated panel production line according to claim 5, Features: The horizontal bottom plate is detachably connected to the chain plate via a bolt connection structure, and the chain plate is provided with a length scale.
7. A production line for exterior wall thermal insulation and decorative integrated panels as described in any one of claims 1 to 6, Features: The pressing platform comprises a supporting plate and an operating platform, and the operating platform is connected to the supporting plate in a manner that the operating platform can slide back and forth via a sliding groove connecting structure.
8. The exterior wall thermal insulation and decoration integrated panel production line according to claim 7, Features: The slide groove connection structure includes a strip groove arranged on the support plate, the strip groove is perpendicular to the material conveying direction, and a ball or roller that can roll along the length direction of the strip groove is rolled at the bottom of the operating platform.
