Bending-resistant cable

Through the multi-layer structure design, bending-resistant cable, including nylon tensile layer, rubber insulating layer and silicone guide layer, the problem of traditional cable damage during bending is solved, achieving higher flexibility and protection, and extending Cable life and reduce maintenance costs.

CN222145836UActive Publication Date: 2024-12-10SHANGHAI ZHAOSHUO SPECIAL CABLE CO LTD
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Patent Information

Application Number
CN202323652671.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-30
Publication Date
2024-12-10
Estimated Expiration
2033-12-30

AI Technical Summary

Technical Problem

Traditional cables are prone to damage when bent, and long-term bent shortens the cable life and increases maintenance costs.

Method used

Bending-resistant cable design with multi-layer structure, including nylon tensile layer, rubber insulation layer, silicone guide layer, aluminum shielding layer, polyester fiber filling layer, vinyl acrylate copolymer cold-resistant layer and polyethylene wear-resistant layer, through The combination of these layers provides flexibility, insulation, cushioning and protection, with fixing blocks and screws used to facilitate wire replacement.

Benefits of technology

Effectively prevent cables from being damaged when bent, increase flexibility and protection, extend cable life, and reduce maintenance costs by replacing the wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of bending-resistant cables, and particularly relates to a bending-resistant cable which comprises a lead, and a tensile layer is attached to the surface of the lead. The tensile layer made of nylon ropes can prevent the cable from being bent continuously when the cable is bent to a certain angle, the insulating layer made of rubber can insulate the surface of the wire to prevent the wire from leaking electricity, and the guide layer made of silica gel can prevent the cable from being bent continuously when the cable is bent to a certain angle. By arranging the guide layer, the cable can have good flexibility when being bent, so that the spiral wire on the inner wall of the guide layer has the expansion and contraction amount, the phenomenon of line damage caused by stretching of the wire is prevented, and by arranging the fixing blocks and the screws, when the cable needs to be replaced, only the screws need to be unscrewed, then the old wire is pulled out, and the replacement of the cable is facilitated. And then a new wire is inserted into the inner wall of the guide layer, so that the purpose of conveniently replacing the wire is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of bending-resistant cables, in particular to a bending-resistant cable. Background Art

[0002] The history of cables can be traced back to the early 19th century, when people began to use bare copper wires to transmit electrical shielding. With the development of technology, people began to use insulating materials to wrap copper wire cables. Today, cables are widely used in various fields such as electricity, communications, control, and computers. In power lines, their proportion is gradually increasing. The widespread use of cables has brought great convenience to people's lives.

[0003] When a traditional cable is bent, the internal circuit is usually fixed to the inner wall of the insulation layer, which is difficult to bend and difficult to rebound. When bent excessively, the internal circuit of the cable will be damaged and deformed. Moreover, bending the cable multiple times for a long time will affect the life of the cable and increase labor and maintenance costs. Therefore, a bending-resistant cable is proposed to address the above problems. Utility Model Content

[0004] In order to make up for the deficiencies of the prior art, the internal lines of the cable are damaged and deformed, and the cable is bent many times over a long period of time, which will affect the life of the cable and increase labor and maintenance costs. The utility model proposes a bending-resistant cable.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a bending-resistant cable, comprising a conductor, a tensile layer is bonded to the surface of the conductor, an insulating layer is bonded to the surface of the tensile layer, a guide layer is bonded to the surface of the insulating layer, a shielding layer is bonded to the surface of the guide layer, a filling layer is bonded to the surface of the shielding layer, a protective layer is bonded to the surface of the filling layer, a cold-resistant layer is bonded to the surface of the protective layer, and a wear-resistant layer is bonded to the surface of the cold-resistant layer.

[0006] Preferably, the tensile layer is made of nylon rope, and the insulating layer is made of rubber.

[0007] Preferably, the guide layer is made of silicone and the shielding layer is made of aluminum.

[0008] Preferably, the filling layer is made of polyester fiber, and the protective layer is made of polyvinyl chloride.

[0009] Preferably, the cold-resistant layer is made of vinyl acrylate copolymer, and the wear-resistant layer is made of polyethylene.

[0010] Preferably, a fixing block is fixedly mounted on the surface of the wear-resistant layer, a screw is threadedly connected to the inner wall of the fixing block, a clamping block is rotatably connected to the surface of the screw, and the surface of the clamping block is slidably connected to the inner wall of the fixing block.

[0011] Preferably, the surface of the clamping block is provided with grooves, and the number of the grooves is several.

[0012] The utility model is beneficial in that:

[0013] The utility model uses a tensile layer made of nylon rope to prevent the cable from being bent further at a certain angle, an insulating layer made of rubber to insulate the surface of the conductor to prevent leakage of the conductor, a guide layer made of silicone to achieve good softness when the cable is bent, so that the spiral conductor on the inner wall of the guide layer has a stretching amount, and the line damage caused by the stretching of the conductor is prevented, a filling layer made of polyester fiber can achieve the purpose of buffering and protecting the guide layer, a cold-resistant layer made of acrylic acid vinyl ester copolymer can achieve the purpose of protecting the protective layer of the inner wall when the cable is in a low temperature environment, a wear-resistant layer made of polyethylene can be provided to protect the surface of the cold-resistant layer to prevent the surface of the cold-resistant layer from being worn and affecting the cold-resistant effect, and a fixing block and a screw can be provided to fix the guide, and when the cable needs to be replaced, only the screw needs to be loosened, and then the old conductor is pulled out, and then the new conductor is inserted into the inner wall of the guide layer, so as to achieve the purpose of convenient replacement of the conductor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the insulation layer structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the structure of the tensile layer and the guide layer of the utility model;

[0018] Figure 4 This is a schematic diagram of the protective layer and wear-resistant layer structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the fixing block and the clamping block of the utility model.

[0020] In the figure: 1. conductor; 2. tensile layer; 3. insulation layer; 4. guide layer; 5. shielding layer; 6. filling layer; 7. protective layer; 8. cold-resistant layer; 9. wear-resistant layer; 10. fixing block; 11. screw; 12. clamping block; 13. groove. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The following is combined with Figure 1-5 To further explain this application in detail,

[0023] The present application embodiment discloses a bending-resistant cable. Figures 1 to 5 A bending-resistant cable comprises a conductor 1, a tensile layer 2 is laminated on the surface of the conductor 1, an insulating layer 3 is laminated on the surface of the tensile layer 2, a guide layer 4 is laminated on the surface of the insulating layer 3, a shielding layer 5 is laminated on the surface of the guide layer 4, a filling layer 6 is laminated on the surface of the shielding layer 5, a protective layer 7 is laminated on the surface of the filling layer 6, a cold-resistant layer 8 is laminated on the surface of the protective layer 7, and a wear-resistant layer 9 is laminated on the surface of the cold-resistant layer 8;

[0024] Reference Figure 2 and Figure 3 The tensile layer 2 is made of nylon rope, and the insulating layer 3 is made of rubber. The tensile layer 2 made of nylon rope can prevent the cable from being bent to a certain angle, thereby avoiding the damage of the wire 1. The insulating layer 3 made of rubber can insulate the surface of the wire 1 to prevent leakage of the wire 1, and the tensile layer 2 and the insulating layer 3 are spiral.

[0025] Reference Figure 3 The guide layer 4 is made of silicone, and the shielding layer 5 is made of aluminum. The guide layer 4 made of silicone can achieve good softness when the cable is bent, so that the spiral conductor 1 on the inner wall of the guide layer 4 has a stretch amount, preventing the conductor 1 from being damaged due to stretching;

[0026] Reference Figure 4The filling layer 6 is made of polyester fiber, and the protective layer 7 is made of polyvinyl chloride. The filling layer 6 made of polyester fiber can provide buffer protection for the guide layer 4 and prevent the guide layer 4 from being squeezed and worn.

[0027] Reference Figure 4 The cold-resistant layer 8 is composed of vinyl acrylate copolymer, and the wear-resistant layer 9 is composed of polyethylene. The cold-resistant layer 8 made of vinyl acrylate copolymer can achieve the purpose of protecting the protective layer 7 of the inner wall when the cable is in a low-temperature environment. At the same time, the cold-resistant layer 8 is relatively soft and has the function of anti-ultraviolet. By setting the wear-resistant layer 9 made of polyethylene, the surface of the cold-resistant layer 8 can be protected to prevent the cold-resistant layer 8 from contacting the ground for a long time, causing surface wear and affecting the cold-resistant effect.

[0028] Reference Figure 1 and Figure 5 A fixing block 10 is fixedly installed on the surface of the wear-resistant layer 9, and a screw 11 is threadedly connected to the inner wall of the fixing block 10. A clamping block 12 is rotatably connected to the surface of the screw 11. The surface of the clamping block 12 is slidably connected to the inner wall of the fixing block 10. By setting the fixing block 10 and the screw 11, the purpose of fixing the wire 1 can be achieved. By turning the screw 11, the screw 11 will drive the clamping plate to clamp the wire 1, thereby preventing the wire 1 from retracting to the inner wall of the guide layer 4 during the bending process;

[0029] Reference Figure 5 The surface of the clamp block 12 is provided with grooves 13, and the number of the grooves 13 is several. By providing the grooves 13, the friction between the clamp block 12 and the wire 1 can be increased during the process of the clamp block 12 clamping the wire 1, so that the clamp block 12 can tighten the wire 1 more.

[0030] Working principle: The tensile layer 2 made of nylon rope can prevent the cable from being bent further when it is bent to a certain angle. The insulating layer 3 made of rubber can insulate the surface of the wire 1 to prevent leakage of the wire 1. The guide layer 4 made of silicone can achieve good softness when the cable is bent, so that the spiral wire 1 on the inner wall of the guide layer 4 has a certain amount of expansion and contraction to prevent the wire 1 from being damaged due to stretching. The filling layer 6 made of polyester fiber can provide buffer protection for the guide layer 4. The cold-resistant layer 8 made of vinyl acrylate copolymer can protect the protective layer 7 of the inner wall when the cable is in a low-temperature environment. By setting the wear-resistant layer 9 made of polyethylene, the surface of the cold-resistant layer 8 can be protected to prevent the surface of the cold-resistant layer 8 from being worn and affecting the cold-resistant effect. By setting the fixing block 10 and the screw 11, the guide can be fixed. When the cable needs to be replaced, it is only necessary to loosen the screw 11, then pull out the old wire 1, and then insert the new wire 1 into the inner wall of the guide layer 4, so as to achieve the purpose of replacing the wire 1 and avoid the phenomenon of removing and replacing the entire cable.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A bending-resistant cable, Features: The invention comprises a conductor (1), wherein a tensile-resistant layer (2) is bonded to the surface of the conductor (1), an insulating layer (3) is bonded to the surface of the tensile-resistant layer (2), a guiding layer (4) is bonded to the surface of the insulating layer (3), a shielding layer (5) is bonded to the surface of the guiding layer (4), a filling layer (6) is bonded to the surface of the shielding layer (5), a protective layer (7) is bonded to the surface of the filling layer (6), a cold-resistant layer (8) is bonded to the surface of the protective layer (7), and a wear-resistant layer (9) is bonded to the surface of the cold-resistant layer (8).

2. A bending-resistant cable according to claim 1, Features: The tensile layer (2) is made of nylon rope, and the insulating layer (3) is made of rubber.

3. A bending-resistant cable according to claim 1, Features Said guide layer (4) is made of silica gel, and said shielding layer (5) is made of aluminum.

4. A bending-resistant cable according to claim 1, Features: The filling layer (6) is made of polyester fibers, and the protective layer (7) is made of polyvinyl chloride.

5. The bending-resistant cable according to claim 1, Features: The cold-resistant layer (8) is made of vinyl acrylate copolymer, and the wear-resistant layer (9) is made of polyethylene.

6. A bending-resistant cable according to claim 5, Features: A fixing block (10) is fixedly mounted on the surface of the wear-resistant layer (9); a screw (11) is threadedly connected to the inner wall of the fixing block (10); a clamping block (12) is rotatably connected to the surface of the screw (11); and the surface of the clamping block (12) is slidably connected to the inner wall of the fixing block (10).

7. A bending-resistant cable according to claim 6, Features: The surface of the clamping block (12) is provided with grooves (13), and the number of the grooves (13) is several.