Automatic walking and transverse displacement hydraulic template trolley for secondary lining of highway tunnel

The automatic walking and transverse displacement hydraulic template trolley addresses the inefficiency of fixed supporting mechanisms by allowing dynamic positioning adjustments, improving tunnel construction speed and accuracy.

CN222162636UActive Publication Date: 2024-12-13WINBOND CONSTR INVESTMENT GRP CO LTD +2
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Patent Information

Application Number
CN202420717694.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2024-12-13
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The supporting mechanism of conventional tunnel template trolleys has a fixed design, requiring multiple adjustments before proper positioning, which prolongs operation time and affects tunnel construction efficiency.

Method used

An automatic walking and transverse displacement hydraulic template trolley with a square bottom plate, trapezoidal gantry, and adjustable components like transmission and adjusting cylinders, allowing for dynamic positioning adjustments to support the template effectively.

Benefits of technology

Facilitates rapid and accurate positioning of the template trolley, reducing the need for multiple adjustments and enhancing tunnel construction efficiency by enabling precise support adjustments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic walking and transverse displacement hydraulic template trolley for secondary lining of a highway tunnel, relates to the technical field of tunnel trolleys, and solves the problems that the template trolley needs to support a template after being positioned, but the supporting position of a supporting mechanism of a common template trolley is generally designed in a fixed manner, so that the template trolley is inconvenient to operate. Therefore, the problem that tunnel construction is affected due to the fact that a formwork trolley supporting formwork can only be supported after being adjusted for many times is solved, and more time is needed for operation. The utility model discloses an automatic walking and transverse displacement hydraulic formwork trolley for secondary lining of a highway tunnel. The automatic walking and transverse displacement hydraulic formwork trolley is characterized in that a portal frame of a trapezoidal structure is slidably arranged at the top of a trolley bottom plate; through the arrangement of the portal frame and the adjusting joint, the supporting position of the trolley can be changed, so that the supporting position of the trolley is changed, the supporting position can be properly adjusted when the supporting position is improper, the overall adjustment operation of the trolley is omitted, and only the supporting position needs to be adjusted.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tunnel trolleys, and more specifically, particularly relates to an automatic walking and lateral displacement hydraulic template trolley for secondary lining of highway tunnels. Background Art

[0002] During the secondary lining of the tunnel, formwork is usually required to ensure the accuracy and quality of concrete pouring. Therefore, the highway tunnel secondary lining formwork trolley may be a special vehicle equipped with a formwork system to move and support the formwork inside the tunnel for secondary lining work.

[0003] When the template trolley is lining, the template trolley needs to be positioned before supporting the template. However, the supporting position of the supporting mechanism of the commonly used template trolley is usually a fixed design, which results in the template trolley supporting the template needing to be adjusted several times before it can be supported, which requires more time to operate and affects the tunnel construction. Utility Model Content

[0004] The disclosed embodiment relates to an automatic walking and transversely displacing hydraulic template trolley for secondary lining of highway tunnel, so as to solve the problem raised in the above-mentioned background technology that the template trolley needs to be positioned before supporting the template, but the supporting position of the supporting mechanism of the commonly used template trolley is usually a fixed design, resulting in the template trolley supporting the template needing to be adjusted multiple times before it can be supported, which in turn requires more time to operate, affecting the tunnel construction.

[0005] The purpose and function of the utility model of a highway tunnel secondary lining automatic walking, lateral displacement hydraulic template trolley are achieved by the following specific technical means:

[0006] In a first aspect of the present disclosure, there is provided an automatic walking and transverse displacement hydraulic template trolley for secondary lining of a highway tunnel, comprising: a trolley bottom plate, the shape of the trolley bottom plate is designed as a square bottom plate structure; a gantry with a trapezoidal structure is slidably arranged on the top of the trolley bottom plate; the trolley bottom plate also comprises: a walking mechanism, the number of walking mechanisms is set to six groups, and the walking mechanisms are symmetrically installed at the bottom of the trolley bottom plate; connecting brackets, the shape of the connecting brackets is designed as an arc structure, and the number of connecting brackets is set to twelve groups, the number of connecting brackets in each group is set to two, and the connecting brackets are symmetrically installed on the top of the trolley bottom plate; displacement rollers, the displacement rollers are rotatably arranged between each group of connecting brackets; connecting pillars A, the shape of the connecting pillars A is designed as a rectangular pillar structure, and the number of connecting pillars A is set to two, and the connecting pillars A are symmetrically fixed at the middle positions of the two ends of the top of the trolley bottom plate; a transmission cylinder, the transmission cylinder is installed on one side of the top of the connecting pillar A.

[0007] As a preferred solution of the utility model, the door frame also includes: a mounting seat, which is designed in a circular structure, and the number of the mounting seats is set to four, and the mounting seat is integrally arranged on the top of the door frame; an adjusting cylinder A, which is installed in the middle of the top of the mounting seat.

[0008] As a preferred solution of the utility model, the door frame also includes: connecting pillars B, which are shaped like long strip column structures, and the number of connecting pillars B is set to two, and the connecting pillars B are fixedly set on the top of the piston rod of the adjusting cylinder A; arch supports, which are shaped like rectangular frame structures, and the top of the arch supports is integrally provided with template pillars, and the number of arch supports is set to four, and the arch supports are symmetrically fixed on the top of the connecting pillars B.

[0009] As a preferred solution of the utility model, the door frame also includes: a fixed side frame, which is shaped like a circular frame structure design, and the number of the fixed side frames is set to four, and the fixed side frames are symmetrically fixed on both sides of the door frame; an adjusting cylinder B, which is installed in the middle of one side of the fixed side frame.

[0010] As a preferred solution of the utility model, the door frame also includes: a fixed side seat, which is shaped like a long strip structure and is installed at one end of the piston rod of the adjustment cylinder B; a connecting seat, which is shaped like a T-shaped seat structure and is fixedly arranged inside the door frame; a reinforcement block, which is shaped like a long strip seat structure and is fixedly arranged at the bottom of the connecting seat.

[0011] As a preferred solution of the utility model, the door frame also includes: an adjustment joint, which is designed in an arc-shaped structure and is fixedly arranged in the middle of the bottom of the connecting seat; the adjustment joint is fixedly connected to one end of the piston rod of the transmission cylinder; a tunnel template, which is arranged in two parts, one part of the tunnel template is designed in an arc-shaped structure, and the other part of the tunnel template is designed in a square plate structure, one part of the tunnel template is fixedly arranged on the top of the arch support, and the other part is fixedly arranged on one side of the fixed side seat.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] By setting the gantry and the adjustment joint, the supporting position of the trolley can be changed. By fixing the connection between one end of the transmission cylinder and the adjustment joint, the transmission cylinder will drive the gantry to move left and right through the adjustment joint, so that the supporting position of the gantry changes, thereby changing the supporting position of the trolley. When the supporting position is inappropriate, the supporting position can be adjusted appropriately, thereby eliminating the overall adjustment operation of the trolley and only requiring the support position to be adjusted.

[0014] By setting up the arch support and the fixed side seat, the trolley can well support the template, and the arch support can support the arc-shaped tunnel template. By adjusting the cylinder B, the square tunnel template will be driven to move through the fixed side seat, thereby supporting the side wall and top of the tunnel, so that it can cooperate with the door frame to better support the template. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the trolley bottom plate structure of the utility model.

[0016] Figure 2 It is a structural schematic diagram of the trolley bottom plate and the door frame of the utility model when they are matched.

[0017] Figure 3 It is a schematic diagram of the door frame structure of the utility model.

[0018] Figure 4 It is a schematic diagram of the connecting seat structure of the utility model.

[0019] Figure 5 It is a schematic diagram of the structure of the vault support of the utility model.

[0020] Figure 6 It is a schematic diagram of the overall axial side stereoscopic structure of the utility model.

[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0022] 1. Trolley bottom plate; 101. Walking mechanism; 102. Connecting bracket; 103. Displacement roller; 104. Connecting pillar A; 105. Transmission cylinder; 2. Door frame; 201. Mounting seat; 202. Adjusting cylinder A; 203. Connecting pillar B; 204. Arch bracket; 205. Fixed side frame; 206. Adjusting cylinder B; 207. Fixed side seat; 208. Connecting seat; 209. Reinforcement block; 210. Adjusting joint; 211. Tunnel template. DETAILED DESCRIPTION

[0023] The following is a detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and embodiments.

[0024] Embodiment 1: As shown in the attached Figure 1 To Attachment Figure 6 As shown:

[0025] The utility model provides a hydraulic template trolley for automatic walking and transverse displacement of secondary lining of a highway tunnel, comprising: a trolley bottom plate 1, the shape of the trolley bottom plate 1 is a square bottom plate structure design; a door frame 2 with a trapezoidal structure is slidably arranged on the top of the trolley bottom plate 1; the trolley bottom plate 1 also comprises: a walking mechanism 101, the number of the walking mechanisms 101 is set to six groups, and the walking mechanisms 101 are symmetrically installed at the bottom of the trolley bottom plate 1; connecting brackets 102, the shape of the connecting brackets 102 is an arc structure design, and the number of the connecting brackets 102 is set to twelve groups, the number of the connecting brackets 102 in each group is set to two, and the connecting brackets 102 are symmetrically installed on the top of the trolley bottom plate 1; and displacement rollers 103, which are rotatably arranged between each group of connecting brackets 102.

[0026] Among them, the door frame 2 also includes: a mounting seat 201, the mounting seat 201 is designed in a circular structure, and the number of the mounting seat 201 is set to four, and the mounting seat 201 is integrally arranged on the top of the door frame 2; an adjusting cylinder A202, the adjusting cylinder A202 is installed and arranged in the middle of the top of the mounting seat 201; a connecting pillar B203, the connecting pillar B203 is designed in a long strip column structure, and the number of the connecting pillars B203 is set to two, and the connecting pillar B203 is fixedly arranged on the top of the piston rod of the adjusting cylinder A202; an arch support 204, the arch support 204 is designed in a rectangular frame structure, and the top of the arch support 204 is integrally provided with a template support, the number of the arch support 204 is set to four, and the arch support 204 is symmetrically fixedly arranged on the top of the connecting pillar B203; a fixed side frame 205, the fixed side frame 205 is designed in a circular frame structure, and the number of the fixed side frame 205 is set to four The fixed side frames 205 are symmetrically fixed on both sides of the door frame 2; the adjusting cylinder B206 is installed in the middle of one side of the fixed side frame 205; the fixed side seat 207 is shaped like a long strip structure, and the fixed side seat 207 is installed at one end of the piston rod of the adjusting cylinder B206; the connecting seat 208 is shaped like a T-shaped seat structure, and the connecting seat 208 is fixed inside the door frame 2; the reinforcing block 209 is shaped like a long strip seat structure, and the reinforcing block 209 is fixed at the bottom of the connecting seat 208; the tunnel template 211 is arranged in two parts, one part of the tunnel template 211 is designed in an arc structure, and the other part of the tunnel template 211 is designed in a square plate structure, one part of the tunnel template 211 is fixedly set on the top of the arch support 204, and the other part is fixedly set on one side of the fixed side seat 207.

[0027] Specific usage and function of this embodiment: During the use of the template trolley, the template trolley is moved by the walking mechanism 101. When the template trolley moves to a suitable position, the connecting pillar B203 is driven up and down by adjusting the cylinder A202. The connecting pillar B203 will drive the arch support 204 to move. The arch support 204 can support the arc-shaped tunnel template 211, and then the adjusting cylinder B206 is started. The adjusting cylinder B206 will drive the square tunnel template 211 to move through the fixed side seat 207, thereby supporting the side walls and top of the tunnel.

[0028] Embodiment 2, based on embodiment 1, as Figure 2 and Figure 3 As shown, on the basis of the first embodiment, a highway tunnel secondary lining automatic walking, lateral displacement hydraulic template trolley also includes: the trolley bottom plate 1 also includes: connecting pillars A104, the shape of the connecting pillars A104 is a rectangular column structure design, and the number of the connecting pillars A104 is set to two, and the connecting pillars A104 are symmetrically fixed at the middle position of the two ends of the top of the trolley bottom plate 1; the transmission cylinder 105, the transmission cylinder 105 is installed on one side of the top of the connecting pillar A104;

[0029] The gantry 2 also includes: an adjustment joint 210, which is designed in an arc-shaped structure and is fixedly arranged in the middle of the bottom of the connecting seat 208; the adjustment joint 210 is fixedly connected to one end of the piston rod of the transmission cylinder 105.

[0030] The working principle of this embodiment: when the tunnel template 211 cannot support the tunnel well, the transmission cylinder 105 can be started. One end of the transmission cylinder 105 is fixedly connected to the adjustment joint 210. The transmission cylinder 105 will drive the gantry 2 to move left and right through the adjustment joint 210, so that the support position of the gantry 2 changes, thereby changing the support position of the trolley.

Claims

1. A hydraulic template trolley for automatic walking and lateral displacement of secondary lining of highway tunnel, comprising: The trolley bottom plate is shaped like a square bottom plate structure; it is characterized in that a door frame with a trapezoidal structure is slidably arranged on the top of the trolley bottom plate; the trolley bottom plate also includes: a walking mechanism, the number of walking mechanisms is set to six groups, and the walking mechanisms are symmetrically installed at the bottom of the trolley bottom plate; a connecting bracket, the shape of the connecting bracket is designed as an arc structure, and the number of connecting brackets is set to twelve groups, the number of connecting brackets in each group is set to two, and the connecting brackets are symmetrically installed on the top of the trolley bottom plate; a displacement roller, a displacement roller is rotatably arranged between each group of connecting brackets; a connecting pillar A, the shape of the connecting pillar A is designed as a rectangular column structure, and the number of connecting pillars A is set to two, and the connecting pillars A are symmetrically fixed at the middle position of the two ends of the top of the trolley bottom plate; a transmission cylinder, the transmission cylinder is installed on one side of the top of the connecting pillar A.

2. The automatic walking and lateral displacement hydraulic template trolley for secondary lining of highway tunnel as claimed in claim 1, characterized in that: The door frame also includes: a mounting seat, which is designed in a circular structure, and the number of the mounting seats is set to four, and the mounting seat is integrally arranged on the top of the door frame; an adjusting cylinder A, which is installed in the middle of the top of the mounting seat.

3. The automatic walking and lateral displacement hydraulic template trolley for secondary lining of highway tunnel as claimed in claim 2, characterized in that: The door frame also includes: a connecting pillar B, which is shaped like a long strip column structure, and the number of the connecting pillars B is set to two, and the connecting pillars B are fixedly set on the top of the piston rod of the adjusting cylinder A; an arch support, which is shaped like a rectangular frame structure, and a template support is integrally arranged on the top of the arch support, and the number of the arch support is set to four, and the arch support is symmetrically fixed on the top of the connecting pillar B.

4. The automatic walking and lateral displacement hydraulic template trolley for secondary lining of highway tunnel as claimed in claim 3, characterized in that: The door frame also includes: a fixed side frame, which is designed in a circular frame structure, and the number of the fixed side frames is set to four, and the fixed side frames are symmetrically fixed on both sides of the door frame; an adjusting cylinder B, which is installed in the middle of one side of the fixed side frame.

5. The automatic walking and lateral displacement hydraulic template trolley for secondary lining of highway tunnel as claimed in claim 4, characterized in that: The door frame also includes: a fixed side seat, which is shaped like a long strip structure and is installed on one end of the piston rod of the adjustment cylinder B; a connecting seat, which is shaped like a T-shaped seat structure and is fixedly arranged inside the door frame; a reinforcing block, which is shaped like a long strip seat structure and is fixedly arranged at the bottom of the connecting seat.

6. The automatic walking and lateral displacement hydraulic template trolley for secondary lining of highway tunnel as claimed in claim 5, characterized in that: The portal frame also includes: an adjustment joint, which has an arc-shaped structure and is fixedly arranged in the middle of the bottom of the connecting seat; the adjustment joint is fixedly connected to one end of the piston rod of the transmission cylinder; a tunnel template, which is arranged in two parts, one part of the tunnel template has an arc-shaped structure, and the other part of the tunnel template has a square plate structure, one part of the tunnel template is fixedly arranged on the top of the arch support, and the other part is fixedly arranged on one side of the fixed side seat.