Crack monitor

By introducing self-test motors and wireless transmission modules into the crack monitor, remote equipment functions self-test is realized, solving the problem of difficult to judge the failure of crack monitors in the existing technology, reducing safety hazards and operation and maintenance costs, and improving monitoring System reliability and efficiency.

CN222166064UActive Publication Date: 2024-12-13JIANGXI FASHION TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421142690.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-13
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing crack monitors are easily failed when installed outdoors due to external environment and human damage, and cannot remotely determine the equipment failure, which poses safety hazards and high operation and maintenance costs.

Method used

A crack monitor including a self-test motor and a wireless transmission module was designed. Functional detection was performed through the self-test motor simulated manual tensioning test, and the self-test results were sent remotely through the wireless transmission module to realize the function self-test of the unmanned remote equipment.

Benefits of technology

It realizes self-inspection of unmanned remote equipment functions, reduces the safety hazards caused by untimely or failure of geological disaster monitoring, saves a lot of operation and maintenance costs, and improves the maintenance efficiency and safety of equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222166064U_ABST
    Figure CN222166064U_ABST
Patent Text Reader

Abstract

The utility model provides a crack monitor which comprises a crack meter, a steel wire rope is movably connected to the crack meter, an output shaft is rotatably connected to a self-checking motor, a rope groove is formed in the side wall of the output shaft, one end of the steel wire rope is connected with the rope groove, and the self-checking motor and the crack meter are both connected with a controller. A self-checking unit is arranged in the controller, the controller is connected with a wireless transmission module, and the wireless transmission module is connected with a server. By arranging the self-checking motor, the controller and the wireless transmission module, an operator can control the controller through the wireless transmission module and send an instruction to the self-checking motor, the self-checking motor pulls the steel wire rope through the output shaft, a manual tensioning test is simulated, and function detection is conducted on the crack meter. Unmanned remote equipment function self-inspection is realized, and a self-inspection result can be sent through the wireless transmission module.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of geological monitoring, in particular to a crack monitoring instrument. Background Art

[0002] my country's geological structure is complex, and the problem of geological disasters has attracted more and more attention from relevant management departments and technical units.

[0003] Automated monitoring of geological disasters is crucial. At present, the geological disaster monitoring and early warning system is mainly formed by installing a number of crack monitoring devices. Therefore, the crack monitors must always maintain effective operation, and staff must also maintain them in a timely manner to prevent inaccurate, untimely disaster monitoring or even missed disaster reports due to failure of the crack meter.

[0004] Existing crack monitors are installed outdoors. Due to the external environment, human damage and other factors, the crack meters fail from time to time, and the failure of the equipment cannot be directly judged from the remote monitoring data, which poses safety and hidden dangers. Manual maintenance of the equipment is not only not timely enough, but also still poses safety hazards and requires a lot of operation and maintenance costs. Utility Model Content

[0005] In view of the deficiencies of the prior art, the purpose of the present invention is to provide a crack monitor, aiming to solve the problem that the failure of the crack monitor in the prior art is difficult to judge remotely, and there are safety hazards.

[0006] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0007] A crack monitor comprises a crack meter and a self-test motor, wherein the crack meter is movably connected to a steel wire rope, the self-test motor is rotatably connected to an output shaft, a rope groove is provided on a side wall of the output shaft, an end of the steel wire rope facing away from the crack meter is connected to the rope groove, the rope groove is adapted to the steel wire rope, the self-test motor and the crack meter are both connected to a controller, a self-test unit is arranged in the controller, the controller is connected to a wireless transmission module, and the wireless transmission module is connected to a server.

[0008] Compared with the prior art, the beneficial effect of the utility model lies in: by setting the self-test motor, the steel wire rope on the crack meter is connected to the output shaft of the self-test motor; by setting the wireless transmission module, the operator can control the controller through the wireless transmission module to send instructions to the self-test motor; the self-test motor pulls the steel wire rope through the output shaft to simulate a manual tensioning test and perform a functional test on the crack meter; the self-test unit is used to determine whether the reading of the crack meter is consistent with the stroke of the output shaft pulling the steel wire rope, so that unmanned remote equipment function self-test can be realized, and the self-test result can be sent through the wireless transmission module.

[0009] Furthermore, a first serial port is provided on the controller, and the first serial port is used to output serial port instructions.

[0010] Furthermore, a second serial port is provided on the self-test motor, and the second serial port is used to receive serial port commands.

[0011] Furthermore, a serial port line is connected between the first serial port and the second serial port.

[0012] Furthermore, the crack meter, the self-test motor and the controller are all connected to a power supply module.

[0013] Furthermore, a photovoltaic power generation component is arranged in the power supply module.

[0014] Furthermore, the output shaft drives the steel wire rope to move over a stroke of 15 mm to 25 mm.

[0015] Furthermore, a 4G radio frequency unit is provided in the wireless transmission module, and the 4G radio frequency unit is connected to a server. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a crack monitoring device in an embodiment of the utility model;

[0017] Description of main component symbols:

[0018] Crack Meter 100 Wire Rope 110 Self-checking motor 200 Output shaft 210 Controller 300 Power supply module 400 Wireless transmission module 500 server 600

[0019] The following specific implementation manner will further illustrate the present utility model in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0023] See also Figure 1The crack monitor in the embodiment of the utility model includes a crack meter 100 and a self-test motor 200, the crack meter 100 is movably connected to a wire rope 110, the self-test motor 200 is rotatably connected to an output shaft 210, one end of the wire rope 110 facing away from the crack meter 100 is connected to the output shaft 210, a rope groove is provided on the side wall of the output shaft 210, one end of the wire rope 110 facing away from the crack meter 100 is connected to the rope groove, the rope groove is adapted to the wire rope 110, the stroke of the wire rope 110 driven by the output shaft 210 is 15mm to 25mm, the self-test motor 200 and the crack meter 100 are both connected to a controller 300, a self-test unit is arranged in the controller 300, a first serial port is arranged on the controller 300, the first serial port is used to output serial port instructions, a second serial port is arranged on the self-test motor 200, the second serial port is used to receive serial port instructions, and a serial port line is connected between the first serial port and the second serial port. Preferably, the steel wire rope 110 can be drawn out and retracted from the crack meter 100. When the self-checking motor is started, the self-checking unit is used to compare the reading of the crack meter 100 with the stroke length of the output shaft 210 pulling the steel wire rope 110 to see if they are consistent. When the crack monitor is working normally, the self-checking motor 200 is not started. At this time, the monitoring value of the crack meter 100 is the actual pulling value of the steel wire rope 110. When it is necessary to start the self-checking function, a self-checking instruction is sent to the self-checking motor 200 through the controller 300, the first serial port and the second serial port, and the self-checking motor 200 starts to operate. The output shaft 210 starts to rotate. Since the end of the wire rope 110 facing away from the crack meter 100 is fixedly connected to the output shaft 210, the length of the path through which the output shaft 210 rotates is the stroke of pulling the wire rope 110. Specifically, the fixed stroke length for each self-test is 20 mm. The output shaft 210 rotates 20 mm in the forward direction, that is, the wire rope 110 is pulled out 20 mm, and the output shaft 210 rotates 20 mm in the reverse direction, that is, the wire rope 110 retracts 20 mm. It can be understood that the artificial tensioning test is simulated to perform a functional test on the crack meter 100, and the self-test result can be transmitted to the controller 300.

[0024] The crack meter 100, the self-test motor 200 and the controller 300 are all connected to a power supply module 400, in which a photovoltaic power generation component is arranged. It can be understood that the photovoltaic power generation component is beneficial to maintaining the long-term operation of the equipment and is easier to maintain.

[0025] The controller 300 is connected to the wireless transmission module 500, and a 4G radio frequency unit is arranged in the wireless transmission module 500. The wireless transmission module 500 is connected to the server 600 through the 4G radio frequency unit. It can be understood that the self-test results and the readings of the crack meter 100 when it is working normally can be uploaded to the remote server through the wireless transmission module 500, which is convenient for the staff to read and manage through the remote platform, and can realize remote judgment of whether the crack meter 100 fails, and can realize regular and manual equipment self-test, which greatly reduces the safety hazards caused by untimely monitoring of geological disasters or monitoring failures. The use of the self-test motor 200 is low in cost and convenient for maintenance, saving a lot of labor.

[0026] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0027] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A crack monitor, characterized in that: The invention comprises a crack meter and a self-test motor. The crack meter is movably connected to a steel wire rope. The self-test motor is rotatably connected to an output shaft. A rope groove is provided on the side wall of the output shaft. The end of the steel wire rope facing away from the crack meter is connected to the rope groove. The rope groove is adapted to the steel wire rope. The self-test motor and the crack meter are both connected to a controller. A self-test unit is provided in the controller. The controller is connected to a wireless transmission module. The wireless transmission module is connected to a server.

2. The crack monitor according to claim 1, characterized in that: The controller is provided with a first serial port, and the first serial port is used to output serial port instructions.

3. The crack monitor according to claim 2, characterized in that: The self-test motor is provided with a second serial port, and the second serial port is used to receive serial port instructions.

4. The crack monitor according to claim 3, characterized in that: A serial port cable is connected between the first serial port and the second serial port.

5. The crack monitor according to claim 1, characterized in that: The crack meter, the self-test motor and the controller are all connected to a power supply module.

6. The crack monitor according to claim 5, characterized in that: A photovoltaic power generation component is arranged in the power supply module.

7. The crack monitor according to claim 1, characterized in that: The output shaft drives the steel wire rope to move within a stroke range of 15 mm to 25 mm.

8. The crack monitor according to claim 1, characterized in that: A 4G radio frequency unit is provided in the wireless transmission module, and the 4G radio frequency unit is connected to a server.