Appearance defect detection equipment capable of realizing omnibearing rotary detection

By designing a combined structure of a rotating platform and an industrial camera in the appearance defect detection equipment, the problems of complex equipment structure and inconvenient angle adjustment are solved, the detection efficiency and functionality are improved, and a comprehensive product appearance inspection is achieved.

CN222166903UActive Publication Date: 2024-12-13HEXAGON MANUFACTURING INTELLIGENCE TECHNOLOGY (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202420601795.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-13
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The existing appearance defect detection equipment has complex structure, inconvenient detection operation, and inconvenient angle rotation adjustment, resulting in reduced detection efficiency and functionality.

Method used

An appearance defect detection device that can be detected in all directions is designed. Through the combined structure of the mounting frame, rotating platform and industrial camera, the convenient rotation adjustment of industrial cameras is achieved, increasing the functionality and ease of operation of the detection equipment.

Benefits of technology

It improves the functionality and work efficiency of the appearance defect detection equipment, simplifies the equipment structure, facilitates staff operation, and realizes all-round tilt detection of the product appearance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of appearance defect detection equipment, and discloses appearance defect detection equipment capable of rotating in all directions for detection. The appearance defect detection equipment comprises a mounting frame, a base is fixedly mounted on one side of the upper portion of the mounting frame, a mounting seat is movably mounted on the upper portion of the base, a rotating platform is movably mounted on the upper portion of the mounting seat, a rotating seat is fixedly mounted on the upper portion of the rotating platform, and the rotating seat is movably mounted on the upper portion of the rotating platform. And a supporting frame is fixedly installed above the rotating base, a connecting base is fixedly installed at one end of the supporting frame, an industrial camera is fixedly installed below the connecting base, and a welding block is fixedly connected to one side of the outer surface of the rotating platform. The appearance defect detection equipment can be used for detecting the inclination of the appearance of a product conveniently and comprehensively, the use functionality of the appearance defect detection equipment is increased, the working efficiency of product appearance defect detection is improved, the structure of the appearance defect detection equipment is simplified, and the functionality of the appearance defect detection equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of appearance defect detection equipment, in particular to an appearance defect detection equipment capable of omnidirectional rotation detection. Background Art

[0002] Appearance inspection equipment uses machine vision products (i.e., image capture devices, which are divided into CMOS and CCD) to convert the captured target into image signals, which are transmitted to a dedicated image processing system. Based on information such as pixel distribution and brightness, they are converted into digital signals. The image system performs various operations on these signals to extract the characteristics of the target, and then controls the operation of the equipment on site based on the results of the judgment, and performs visual inspection, dimension measurement, defect detection, and system positioning.

[0003] The existing referenceable Chinese utility model patent with announcement number: CN217007033U discloses an all-round appearance defect detection device. The utility model includes a frame, a tray loading and unloading structure, a CCD detection structure and a multi-station displacement load variable distance structure. The frame is provided with an installation cavity. The tray loading and unloading structure includes a loading station and a unloading station. The loading station is used for loading products, and the unloading station is used for unloading products. The tray loading and unloading structure is arranged in the installation cavity. The CCD detection structure is arranged on the side of the tray loading and unloading structure in the installation cavity. The CCD detection structure is used for all-round detection and judgment of the products in the loading station of the tray loading and unloading structure. The multi-station displacement load variable distance structure is arranged between the CCD detection structure and the tray loading and unloading structure in the installation cavity. The utility model has the advantages of reasonable design, fast and efficient detection, saving labor costs, and can be detected in all directions without detection dead angles.

[0004] The above-mentioned all-round appearance defect detection equipment has a complex structure and the detection operation is not easy to operate, which reduces the scope of use of the appearance defect detection equipment. At the same time, the appearance defect detection equipment is not convenient for angle rotation and adjustment. As a result, during the product appearance defect detection work, the staff is required to adjust the angle of the product or equipment, which reduces the efficiency of the product appearance defect detection work and reduces the functionality of the appearance defect detection equipment. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides an appearance defect detection device that can be fully rotated for detection. It has the advantages of being easy to fully rotate and adjust the appearance defect detection device and increasing the functionality of the appearance defect detection device, thereby solving the above-mentioned technical problems.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: the appearance defect detection equipment capable of omnidirectional rotation detection comprises a mounting frame for connecting to production line equipment, a base for installing a rotating structure is fixedly installed on one side above the mounting frame, an upper rotating seat is fixedly installed below the base, a lower rotating seat is movably connected below the upper rotating seat, a groove is fixedly fitted on the inner wall of the lower rotating seat, a rotating block for rotating in the groove is movably connected to the inner wall of the groove, a rotating rod for rotating cooperation is fixedly installed on the inner wall of the rotating block, a conveying mechanism for conveying box products is movably connected to one side of the mounting frame, a mounting seat for installing a rotating platform is movably installed above the conveying mechanism, a rotating platform for omnidirectional adjustment is movably installed above the mounting seat, a rotating seat is fixedly installed above the rotating platform, a supporting frame is fixedly installed above the rotating seat, a connecting seat is fixedly installed on one end of the supporting frame, an industrial camera for shooting is fixedly installed below the connecting seat, and a welding block is fixedly connected to one side of the outer surface of the rotating platform.

[0009] As a preferred technical solution of the utility model, a mounting bolt is movably installed on one side of the mounting frame, and the mounting frame presents an "L" shape; the lower part of the mounting frame is used to be connected to the lower part of the conveyor belt of the production line for use, and the upper side of the mounting frame is fixedly connected to one side of the production line equipment with a mounting bolt for use.

[0010] As a preferred technical solution of the utility model, lighting lamps are fixedly installed at both ends below the connecting seat, and a lighting battery box is fixedly installed above the lighting lamp; two lighting lamps are provided for use in combination.

[0011] As a preferred technical solution of the utility model, the lighting lamp is fixedly connected to both sides of the industrial camera, and the lighting battery box is fixedly installed above the connecting seat; the lighting lamp is used to illuminate the product to assist the industrial camera in shooting.

[0012] As an optimal technical solution of the utility model, a connecting block is fixedly connected to one side of the welding block, a support seat is fixedly connected to the lower side of the connecting block, and a support rod is fixedly installed on the top of the support seat; the structure of the welding block is the same as the outer side of the rotating platform, which facilitates the fitting connection between the welding block and the outer side of the rotating platform.

[0013] As a preferred technical solution of the utility model, a clamping block is fixedly connected to the upper end of the support rod, and a support frame is fixedly installed on the inner wall of the clamping block; the clamping block presents a "U" shape for use.

[0014] As a preferred technical solution of the utility model, the connecting block is movably connected to the top of the mounting seat, and the welding block is movably connected to the top of the mounting seat; the welding block is connected to one side of the top of the mounting seat with the connecting block for coordinated use.

[0015] Compared with the prior art, the utility model provides an appearance defect detection device capable of omnidirectional rotation detection, which has the following beneficial effects:

[0016] The utility model installs an industrial camera under a connecting seat, and the connecting seat and a supporting frame are fixedly connected. The supporting frame is in an inverted "L" shape for use, so that the lower end of the supporting frame is connected to the rotating seat, and the rotating seat is connected to the upper part of the rotating platform. The rotating platform is opened and rotated, which is convenient for carrying the industrial camera to adjust the rotation angle, and convenient for all-round tilt detection of product appearance, thereby increasing the functionality of the appearance defect detection equipment and improving the work efficiency of product appearance defect detection. The appearance defect detection equipment capable of all-round rotation detection has a simplified structure, which is convenient for staff to operate and open for use, thereby improving the functionality of the appearance defect detection equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an overall schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the mounting frame of the utility model;

[0019] Figure 3 This is a schematic diagram of the installation of the rotating platform of the utility model;

[0020] Figure 4 This is a schematic diagram of the rotating rod of the utility model;

[0021] Figure 5 This is a schematic diagram of the industrial camera of the utility model;

[0022] Figure 6 It is a schematic diagram of the support rod of the utility model.

[0023] Among them: 1. Mounting frame; 11. Mounting bolts; 12. Base; 13. Upper rotating seat; 14. Lower rotating seat; 15. Groove; 16. Rotating block; 17. Rotating rod; 18. Conveying mechanism; 2. Mounting seat; 21. Rotating platform; 3. Rotating seat; 31. Support frame; 32. Connecting seat; 33. Industrial camera; 34. Lighting lamp; 35. Lighting battery box; 4. Welding block; 41. Connecting block; 42. Support seat; 43. Support rod; 44. Clamping block. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0025] In the description of the present invention, unless otherwise specified, "multiple" means two or more than two; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] Combined with Figure 1-4 In this embodiment, the appearance defect detection equipment capable of omnidirectional rotation detection includes a mounting frame 1, a base 12 is fixedly installed on one side above the mounting frame 1, an upper rotating seat 13 is fixedly installed below the base 12, a lower rotating seat 14 is movably connected to the lower side of the upper rotating seat 13, a groove 15 is fixedly fitted on the inner wall of the lower rotating seat 14, a rotating block 16 is movably connected to the inner wall of the groove 15, a rotating rod 17 is fixedly installed on the inner wall of the rotating block 16, a conveying mechanism 18 is movably connected to one side of the mounting frame 1, a mounting seat 2 is movably installed above the conveying mechanism 18, a rotating platform 21 is movably installed above the mounting seat 2, a rotating seat 3 is fixedly installed above the rotating platform 21, a supporting frame 31 is fixedly installed above the rotating seat 3, a connecting seat 32 is fixedly installed at one end of the supporting frame 31, an industrial camera 33 is fixedly installed below the connecting seat 32, and a welding block 4 is fixedly connected to one side of the outer surface of the rotating platform 21.

[0028] Specifically, the upper end of the mounting frame 1 is fixedly connected to the base 12, the upper part of the base 12 is used to connect the mounting seat 2 structure, the mounting seat 2 is used with the upper rotating platform 21, the upper part of the rotating platform 21 is connected to the rotating seat 3, the rotating platform 21 is convenient for rotating and adjusting the rotating seat 3, the upper part of the rotating seat 3 is connected to the support frame 31, and the support frame 31 is fixedly connected to the connecting seat 32 at one end, and the industrial camera 33 structure is installed below the connecting seat 32, so that the industrial camera 33 can be used for product shooting operations, the industrial camera 33 is connected and matched with computer equipment for use, the computer equipment is convenient for image processing operations, and then the computer equipment is connected and matched with a display for use, the display is used to display the image, so that the staff can perform image defect detection operations on the product.

[0029] A mounting bolt 11 is movably installed through one side of the mounting frame 1 , and the mounting frame 1 presents an "L" shape.

[0030] Lighting lamps 34 are fixedly mounted at both ends below the connection base 32 , and a lighting battery box 35 is fixedly mounted above the lighting lamps 34 .

[0031] The lighting lamps 34 are fixedly connected to both sides of the industrial camera 33 , and the lighting battery box 35 is fixedly installed above the connecting seat 32 .

[0032] Specifically, the mounting bolt 11 structure is movably penetrated through one side of the mounting frame 1, and the mounting bolt 11 is used to fix the mounting frame 1 on one side of the product production line conveying mechanism 18. The mounting frame 1 is convenient for use in the production line with an overall installation connection, and is convenient for photographing the appearance defects of the conveyed products for detection. At the same time, the lighting lamp 34 structure is installed on both sides of the industrial camera 33. The lighting lamp 34 is convenient for lighting the production line, increasing the clarity of the picture taken by the industrial camera 33, and improving the efficiency of defect detection.

[0033] A connecting block 41 is fixedly connected to one side of the welding block 4 , a supporting seat 42 is fixedly connected to the lower side of the connecting block 41 , and a supporting rod 43 is fixedly installed above the supporting seat 42 .

[0034] A clamping block 44 is fixedly connected to one upper end of the support rod 43 , and a support frame 31 is fixedly mounted on the inner wall of the clamping block 44 .

[0035] The connecting block 41 is movably connected to the top of the mounting seat 2 , and the welding block 4 is movably connected to the top of the mounting seat 2 .

[0036] Specifically, the welding block 4 is connected to the outside of the rotating platform 21, and the welding block 4 is used with the connecting block 41. A support seat 42 structure is installed on one side of the connecting block 41. The support seat 42 is used to install a support rod 43 structure above the support seat 42. The support rod 43 supports the clamping block 44 structure above the support rod 43. The clamping block 44 is correspondingly connected to the outside of the support frame 31, which is convenient for increasing the support for the support frame 31 and increasing the stability of the installation and use of the industrial camera 33. At the same time, it also facilitates the use of the support frame 31 with the industrial camera 33 for all-round rotation detection, and facilitates the practicality of the appearance defect detection equipment that can be rotated for all-round detection.

[0037] Working principle: First, use the mounting bolts 11 to install and connect one side of the mounting frame 1 to one side of the conveying mechanism 18 of the product production line, so that the mounting frame 1 is installed on the production conveying mechanism 18 for use in conjunction with photographing the product appearance, and an upper rotating seat 13 is installed below the mounting frame 1, and the upper rotating seat 13 and the lower rotating seat 14 are connected for use, and grooves 15 are embedded in the inner wall of the rotating seat, and the grooves 15 are connected to the rotating blocks 16, and the rotating blocks 16 are arranged at both ends of the rotating rod 17 for use in conjunction, and then the base 12 structure is installed above the conveying mechanism 18, and the mounting seat 2 is connected above the base 12. A rotating platform 21 structure with a model of ZCM is installed above the mounting seat 2, and the rotating platform 21 is fixedly connected to the rotating seat 3 above, and the support frame 31 of the rotating seat 3, one end of the support frame 31 is fixed to the connecting seat 32, and the industrial camera 33 structure is installed below the connecting seat 32, and the rotating platform 21 is rotated and adjusted to facilitate the use of the industrial camera 33 for rotation, so that the industrial camera 33 is installed on one side of the support frame 31, and the lower rotating seat 14 structure is installed above the support frame 31, so that it is convenient to rotate with the lower rotating seat 14. It is convenient to be installed and used with the industrial camera 33. The industrial camera 33 model is a USB2.0 industrial camera 33 which is connected to the top of the product conveying mechanism 18, which is convenient for product shooting operation. The industrial camera 33 is connected and matched with the computer equipment for use. The image shot by the industrial camera 33 is processed by the computer equipment. Then the computer equipment and the display are connected and matched for use. The display is convenient for displaying the image, which is convenient for the staff to detect the appearance defects of the product. The industrial camera 33 is installed at the center position below the connecting seat 32, and the lighting lamp 34 structure is installed below the two ends of the connecting seat 32. The lighting lamp 34 is convenient for product lighting and convenient for increasing the clarity of the image shot by the industrial camera 33. The rotating seat 3 structure is installed by using the rotating platform 21, which is convenient for opening the rotating platform 21 for rotation, and convenient for carrying the rotating seat 3 to adjust the rotation angle, and convenient for carrying the industrial camera 33 and the lighting lamp 34 above for rotation and adjustment, which increases the use of all-round product shooting appearance defect detection and facilitates the use of appearance defect detection equipment that can be fully rotated.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An appearance defect detection device capable of omnidirectional rotation detection, the appearance defect detection device capable of omnidirectional rotation detection comprising a mounting frame (1), characterized in that: A base (12) is fixedly mounted on one side above the mounting frame (1), an upper rotating seat (13) is fixedly mounted below the base (12), a lower rotating seat (14) is movably connected below the upper rotating seat (13), a groove (15) is fixedly mounted on the inner wall of the lower rotating seat (14), a rotating block (16) is movably connected to the inner wall of the groove (15), a rotating rod (17) is fixedly mounted on the inner wall of the rotating block (16), and a conveying mechanism (18) is movably connected to one side of the mounting frame (1). A mounting seat (2) is movably mounted above the conveying mechanism (18), a rotating platform (21) is movably mounted above the mounting seat (2), a rotating seat (3) is fixedly mounted above the rotating platform (21), a supporting frame (31) is fixedly mounted above the rotating seat (3), a connecting seat (32) is fixedly mounted at one end of the supporting frame (31), an industrial camera (33) is fixedly mounted below the connecting seat (32), and a welding block (4) is fixedly connected to one side of the outer surface of the rotating platform (21).

2. The appearance defect detection device capable of omnidirectional rotation detection according to claim 1, characterized in that: A mounting bolt (11) is movably installed through one side of the mounting frame (1), and the mounting frame (1) presents an "L" shape.

3. The appearance defect detection device capable of omnidirectional rotation detection according to claim 1, characterized in that: Illuminating lamps (34) are fixedly mounted at both ends below the connecting seat (32), and an illuminating battery box (35) is fixedly mounted above the illuminating lamp (34).

4. The appearance defect detection device capable of omnidirectional rotation detection according to claim 3 is characterized in that: The lighting lamp (34) is fixedly connected to both sides of the industrial camera (33), and the lighting battery box (35) is fixedly installed above the connecting seat (32).

5. The appearance defect detection device capable of omnidirectional rotation detection according to claim 1, characterized in that: A connecting block (41) is fixedly connected to one side of the welding block (4), a supporting seat (42) is fixedly connected to the lower side of one side of the connecting block (41), and a supporting rod (43) is fixedly installed above the supporting seat (42).

6. The appearance defect detection device capable of omnidirectional rotation detection according to claim 5, characterized in that: An upper end of the support rod (43) is fixedly connected to a clamping block (44), and a support frame (31) is fixedly mounted on the inner wall of the clamping block (44).

7. The appearance defect detection device capable of omnidirectional rotation detection according to claim 5, characterized in that: The connecting block (41) is movably connected to the top of the mounting seat (2), and the welding block (4) is movably connected to the top of the mounting seat (2).