Magnetic separation device for rice processing

By using the slip holder to alternately use magnetic rods in the magnetic separation device for rice processing, the alternating work of magnetic separation and scraping of magnetic substances is achieved, and the problem of long downtime of existing magnetic separation machines is solved, and the magnetic separation efficiency is significantly improved .

CN222174401UActive Publication Date: 2024-12-17NANCHANG DAZHEN RICE IND CO LTD
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Patent Information

Application Number
CN202420204681.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2024-12-17
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

The common magnetic separator in existing rice processing needs to shut down and clean the magnet rod after magnetic separator is completed, resulting in a long downtime and affecting the magnetic separator efficiency.

Method used

A magnetic separation device for rice processing was designed. By fixing five magnetic rods at the bottom of the connecting rod, and using the transverse movement of the sliding seat, the positions of the two groups of magnetic rods are replaced to achieve the alternation of magnetic separation and magnetic material scraping. Work and reduce downtime.

Benefits of technology

This greatly reduces downtime and improves magnetic separation efficiency, making the magnetic separation process more efficient and continuous.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a magnetic separation device for rice processing. Relates to the technical field of rice magnetic separation. The magnetic separation device for rice processing comprises a base and a magnetic separation barrel, two supporting rods are fixedly installed at the top of the base, the top ends of the two supporting rods are both fixedly connected with the magnetic separation barrel, an n-shaped frame is arranged above the magnetic separation barrel, a rodless air cylinder is arranged above the n-shaped frame, and the rodless air cylinder is fixedly connected with the base. A connecting head is fixedly installed on a sliding block of the rodless air cylinder, the bottom end of the connecting head is fixedly connected with the n-shaped frame, a transverse screw rod is rotatably installed in the n-shaped frame, a sliding base is installed on the transverse screw rod in a threaded mode, a first frame body is fixedly installed at the bottom of the sliding base, and two rotating shafts are rotatably installed at the bottom of the first frame body. The magnetic separation device for rice processing provided by the utility model has the advantages of greatly reducing the downtime and improving the magnetic separation efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of rice magnetic separation, in particular to a magnetic separation device for rice processing. Background Art

[0002] During the mechanical processing of rice, due to the normal wear of mechanical equipment, some magnetic substances such as iron sheets, iron filings, iron nails, etc. are often mixed into the rice. These substances not only affect the taste and color of rice, but also cause harm to human health. Therefore, a magnetic separator is usually used to perform magnetic separation and impurity removal operations on the rice. The magnetic substances in the rice are absorbed by the magnet rod, so that the quality of the rice is guaranteed to a certain extent.

[0003] However, when using these common magnetic separators, it was found that after the magnetic separation was completed, the machine needed to be stopped first, and then the magnet rods were removed from the rice, and the magnetic substances adsorbed on them were cleaned off before the machine could be started again for magnetic separation. The shutdown time in the middle was relatively long, so that the magnetic separation efficiency could not be improved.

[0004] Therefore, it is necessary to provide a new magnetic separation device for rice processing to solve the above-mentioned technical problems. Utility Model Content

[0005] The technical problem solved by the utility model is to provide a magnetic separation device for rice processing which can greatly reduce downtime and improve magnetic separation efficiency.

[0006] In order to solve the above technical problems, the utility model provides a magnetic separation device for rice processing, comprising: a base and a magnetic separation barrel, two support rods are fixedly installed on the top of the base, the top ends of the two support rods are fixedly connected to the magnetic separation barrel, a shaped frame is provided above the magnetic separation barrel, a rodless cylinder is provided above the shaped frame, a connecting head is fixedly installed on the slider of the rodless cylinder, the bottom end of the connecting head is fixedly connected to the shaped frame, a transverse screw is rotatably installed in the shaped frame, a sliding seat is threadedly installed on the transverse screw, a frame body 1 is fixedly installed on the bottom of the sliding seat, two rotating shafts are rotatably installed on the bottom of the frame body 1, connecting strips are fixedly installed on the bottom ends of the two rotating shafts, and five magnetic bars are fixedly installed on the bottoms of the two connecting strips, wherein the bottom ends of the five magnetic bars extend into the magnetic separation barrel.

[0007] Preferably, a back plate is fixedly mounted on the top of the base, a top plate is fixedly mounted on the top of the back plate, and the top of the top plate is fixedly connected to the bottom of the rodless cylinder.

[0008] Preferably, a support rod is fixedly installed inside the U-shaped frame. The support rod passes through the sliding seat and is slidably connected to the sliding seat. A first motor is fixedly installed on an outer wall of one side of the U-shaped frame, and an output shaft of the first motor is fixedly connected to one end of the transverse screw.

[0009] Preferably, two second motors are fixedly installed on an inner wall of the top of the first frame body. Output shafts of the two second motors are respectively fixedly connected to tops of the two rotating shafts.

[0010] Preferably, a discharge pipe is fixedly installed at the bottom of the magnetic separation barrel. A material valve is provided on the discharge pipe. A notch is formed in the base, and a receiving barrel is arranged in the notch. The receiving barrel is located below the discharge pipe.

[0011] Preferably, two C-shaped frames are fixedly installed on the top of the base. Vertical screws are rotatably installed in the two C-shaped frames respectively. Lifting seats are threadedly installed on the two vertical screws respectively. Frame bodies two are fixedly installed on one side of the two lifting seats close to each other. Two telescopic cylinders are fixedly installed in each of the two frame bodies two. Clamping bars are fixedly installed on output shafts of the four telescopic cylinders respectively. One side of each of the four clamping bars extends outside the corresponding frame body two and is slidably connected to the corresponding frame body two. Five semi-circular scraping bars are fixedly installed on each of the four clamping bars. The two corresponding semi-circular scraping bars are respectively adapted to the corresponding magnetic rods. Third motors are fixedly installed on tops of the two C-shaped frames respectively. Output shafts of the two third motors are respectively fixedly connected to tops of the two vertical screws.

[0012] Preferably, two sundry barrels are fixedly installed on the top of the base. The two sundry barrels are respectively located below the two frame bodies two.

[0013] Compared with the related art, the magnetic separation device for rice processing provided by the present utility model has the following beneficial effects:

[0014] The present utility model provides a magnetic separation device for rice processing. By fixedly installing five magnetic rods at the bottoms of the two connecting strips, when magnetic separation is carried out, five of the magnetic rods can be used for magnetic separation first. Then, after the magnetic separation is completed, by horizontally moving the sliding seat, the positions of the two groups of magnetic rods are replaced, so that a working state of magnetically separating rice on one side and scraping magnetic substances on the used magnetic rods on the other side can be formed, thereby greatly reducing the downtime and significantly improving the magnetic separation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of a preferred embodiment of the magnetic separation device for rice processing provided by the present utility model;

[0016] Figure 2This is a schematic diagram of the placement of the material receiving bucket and the sundries bucket in the utility model;

[0017] Figure 3 This is a schematic diagram of the connection structure of the back plate, top plate and profile frame in the utility model;

[0018] Figure 4 This is a schematic diagram of the connection structure between the lifting seat and the frame body 2 in the utility model;

[0019] Figure 5 It is a schematic diagram of the internal structure of the frame body 2 in the utility model.

[0020] Numbers in the figure: 1. Base; 2. Magnetic separation barrel; 3. Back plate; 4. Top plate; 5. Profile frame; 6. Horizontal screw; 7. Sliding seat; 8. Frame one; 9. Rotating shaft; 10. Connecting strip; 11. Magnetic rod; 12. Material receiving barrel; 13. Sundries barrel; 14. Profile frame; 15. Vertical screw; 16. Lifting seat; 17. Frame two; 18. Telescopic cylinder; 19. Clamp strip; 20. Semicircular scraper strip; 21. Rodless cylinder. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0022] Please refer to Figure 1-Figure 5 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of a magnetic separation device for rice processing provided by the utility model; Figure 2 This is a schematic diagram of the placement of the material receiving bucket and the sundries bucket in the utility model; Figure 3 This is a schematic diagram of the connection structure of the back plate, top plate and profile frame in the utility model; Figure 4 This is a schematic diagram of the connection structure between the lifting seat and the frame body 2 in the utility model; Figure 5The figure is a schematic diagram of the internal structure of the frame body 2 in the utility model. The magnetic separation device for rice processing includes: a base 1 and a magnetic separation barrel 2, the magnetic separation barrel 2 is fixedly connected to the base 1 through two support rods, and a shaped frame 5 is arranged above the magnetic separation barrel 2, and a rodless cylinder 21 is arranged above the shaped frame 5, and a connecting head is fixed on the slider of the rodless cylinder 21, and the bottom end of the connecting head is fixedly connected to the shaped frame 5, so that the height position of the magnetic rod 11 can be controlled by lifting the slider on the rodless cylinder 21, and a transverse screw 6 is rotatably installed in the shaped frame 5, and a screw rod 6 is installed on the shaped frame 5. A motor 1 is fixed on an outer wall on one side, and its output shaft is fixedly connected to one end of a transverse screw 6, and a sliding seat 7 is threadedly installed on the transverse screw 6, and a frame 18 is fixed to the bottom of the sliding seat 7, and two rotating shafts 9 are rotatably installed at the bottom of the frame 18, and a connecting strip 10 is fixed to the bottom end of the two rotating shafts 9, and five magnetic bars 11 are fixed to the bottom of the two connecting strips 10, wherein the bottom ends of the five magnetic bars 11 extend into the magnetic separation barrel 2, and the five magnetic bars 11 form a group, thereby forming two groups of magnetic bars 11 for alternating use.

[0023] In the above manner, in order to form a stable installation for the rodless cylinder 21 , a back plate 3 is fixed on the top of the base 1 , a top plate 4 is fixed on the top thereof, and the top of the top plate 4 is fixedly connected to the bottom of the rodless cylinder 21 .

[0024] In this embodiment, in order to reduce the force strength of the transverse screw rod 6 , a support rod is fixed in the profile frame 5 , and the support rod passes through the sliding seat 7 and is slidably connected to the sliding seat 7 .

[0025] In this method, in order to drive the two rotating shafts 9 to rotate, two motors 2 are fixed on the top inner wall of the frame 1 8, and the output shafts of the two motors 2 are respectively fixedly connected to the top ends of the two rotating shafts 9. In addition, a discharge pipe is fixed at the bottom of the magnetic separation barrel 2, on which a material valve is provided. A recess is opened on the base 1, in which a receiving barrel 12 is placed. The receiving barrel 12 is located below the discharge pipe, so that the rice after magnetic separation can be received.

[0026] In this method, in order to completely scrape off the magnetic substances adsorbed on the magnetic rod 11 at one time, two U-shaped frames 14 are fixed on the top of the base 1. Vertical screws 15 are rotatably installed in both of the two U-shaped frames 14. Lifting seats 16 are threadedly installed on both of the two vertical screws 15. Vertical rods are fixed in both of the two U-shaped frames 14. The two vertical rods respectively penetrate through the two lifting seats 16 and are slidably connected to the corresponding lifting seats 16, so as to ensure that the lifting seats 16 can only perform linear lifting. On one side of the two lifting seats 16 close to each other, frames two 17 are fixed. Two telescopic cylinders 18 are fixed in both of the two frames two 17. Clamping strips 19 are fixed on the output shafts of the four telescopic cylinders 18. One side of the four clamping strips 19 provided extends outside the corresponding frame two 17 and is slidably connected to the corresponding frame two 17. Cross bars are fixed in both of the two frames two 17. The two cross bars respectively penetrate through the corresponding clamping strips 19 and are slidably connected to the corresponding clamping strips 19. Five semi-circular scraping strips 20 are fixed on the four clamping strips 19. The two corresponding semi-circular scraping strips 20 are adapted to the corresponding magnetic rod 11, that is, when the two semi-circular scraping strips 20 are in contact, the magnetic rod 11 can be completely covered therein, so that the attachments on the magnetic rod 11 can be directly scraped off. Motors three are fixed on the tops of the two U-shaped frames 14. The output shafts of the two motors three are respectively fixedly connected to the tops of the two vertical screws 15. In addition, two debris bins 13 are fixed on the top of the base 1. The two debris bins 13 are respectively located below the two frames two 17, so that the scraped attachments can be received.

[0027] The working principle of the magnetic separation device for rice processing provided by the present utility model is as follows:

[0028] When performing magnetic separation on rice, the rice to be magnetically separated is directly poured into the magnetic separation barrel 2, so that the corresponding five magnetic rods 11 are buried in the rice. Then, the corresponding motor two is started to rotate slowly, and its output shaft drives the corresponding rotating shaft 9 to rotate, so as to drive the corresponding five magnetic rods 11 to rotate. During the slow rotation process, while stirring the rice, the magnetic substances in the rice can be adsorbed. After the multiple magnetic rods 11 rotate a certain number of turns, the motor two is turned off, and at this time, the magnetic separation work is completed. Subsequently, the material valve is opened, and the rice that has undergone primary magnetic separation is discharged into the receiving barrel 12. After all the rice is discharged, the rodless cylinder 21 is started, and the slider thereon drives the U-shaped frame 5 to rise, so as to take out the multiple magnetic rods 11 located in the magnetic separation barrel 2. Immediately afterwards, the motor one is started in the forward direction, and its output shaft drives the transverse screw 6 to rotate. Then, under the threaded cooperation of the transverse screw 6 and the sliding seat 7, the frame one 8 moves horizontally. After moving to the final position, the five magnetic rods 11 that have not been used before are located above the magnetic separation barrel 2, and the five magnetic rods 11 that have been used and adsorbed with magnetic substances are located between the corresponding two semi-circular scraping strips 20;

[0029] Then, start the rodless cylinder 21 first to bring the five clean magnetic rods 11 into the magnetic separation barrel 2, then pour the rice and start the corresponding motor 2 to continue the magnetic separation work. On the other side, start the output shafts of the corresponding two telescopic cylinders 18 to extend them, so that the corresponding two clamping strips 19 are close to each other, and finally the corresponding two semicircular scraping strips 20 clamp the corresponding magnetic rod 11, and then start the corresponding motor 3 in the forward direction, and the corresponding lifting seat 16 will bring the corresponding frame 2 17 down. During the descent, the semicircular scraping strip 20 will scrape the magnetic material adsorbed on the magnetic rod 11 at one time and scrape it into the debris barrel 13 below, until the next magnetic separation work is completed, start the motor 1 in the reverse direction, replace the two groups of magnetic rods 11 again, and then continue to form a working form of magnetic separation on one side and scraping on the other side, and repeat this process.

[0030] Compared with the related art, the magnetic separation device for rice processing provided by the utility model has the following beneficial effects:

[0031] The utility model provides a magnetic separation device for rice processing. Five magnetic bars 11 are fixed at the bottom of two connecting strips 10. When magnetic separation is performed, five magnetic bars 11 are first used for magnetic separation. After the magnetic separation is completed, the positions of the two groups of magnetic bars 11 are replaced by the lateral movement of a sliding seat 7. Thus, a working state can be formed in which the rice is magnetically separated while the magnetic substances on the used magnetic bars 11 are scraped off. Thus, the downtime is interrupted to a great extent, and the magnetic separation efficiency is greatly improved.

[0032] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A magnetic separation device for rice processing, comprising a base and a magnetic separation barrel, characterized in that: Two support rods are fixedly installed at the top of the base, and the tops of the two support rods are fixedly connected to the magnetic separation barrel. Above the magnetic separation barrel, there is a U-shaped frame. Above the U-shaped frame, there is a rodless cylinder. A connector is fixedly installed on the slider of the rodless cylinder, and the bottom end of the connector is fixedly connected to the U-shaped frame. A horizontal screw rod is rotatably installed in the U-shaped frame, and a sliding seat is threadedly installed on the horizontal screw rod. A frame one is fixedly installed at the bottom of the sliding seat. Two rotating shafts are rotatably installed at the bottom of the frame one. Five magnetic bars are fixedly installed at the bottom ends of the two rotating shafts. The bottom ends of five of the magnetic bars extend into the magnetic separation barrel.

2. The magnetic separation device for rice processing according to claim 1, characterized in that: A back plate is fixedly installed at the top of the base, and a top plate is fixedly installed at the top of the back plate. The top of the top plate is fixedly connected to the bottom of the rodless cylinder.

3. The magnetic separation device for rice processing according to claim 1, characterized in that: A support rod is fixedly installed in the U-shaped frame. The support rod penetrates through the sliding seat and is slidably connected to the sliding seat. A motor one is fixedly installed on one outer wall of the U-shaped frame, and the output shaft of the motor one is fixedly connected to one end of the horizontal screw rod.

4. The magnetic separation device for rice processing according to claim 1, characterized in that: Two motor twos are fixedly installed on the inner top wall of the frame one, and the output shafts of the two motor twos are respectively fixedly connected to the tops of the two rotating shafts.

5. The magnetic separation device for rice processing according to claim 1, characterized in that: A discharge pipe is fixedly installed at the bottom of the magnetic separation barrel. A material valve is provided on the discharge pipe. A notch is formed in the base, and a receiving barrel is provided in the notch. The receiving barrel is located below the discharge pipe.

6. The magnetic separation device for rice processing according to claim 1, characterized in that: Two C-shaped frames are fixedly installed at the top of the base. Vertical screw rods are rotatably installed in the two C-shaped frames. Lifting seats are threadedly installed on the two vertical screw rods. Frame twos are fixedly installed on one side of the two lifting seats close to each other. Two telescopic cylinders are fixedly installed in each of the two frame twos. Clamping strips are fixedly installed on the output shafts of the four telescopic cylinders. One side of the four clamping strips extends outside the corresponding frame two and is slidably connected to the corresponding frame two. Five semi-circular scraping strips are fixedly installed on the four clamping strips. The two corresponding semi-circular scraping strips are adapted to the corresponding magnetic bars. Motor threes are fixedly installed on the tops of the two C-shaped frames, and the output shafts of the two motor threes are respectively fixedly connected to the tops of the two vertical screw rods.

7. The magnetic separation device for rice processing according to claim 6, characterized in that: Two sundry barrels are fixedly installed at the top of the base, and the two sundry barrels are respectively located below the two frame twos.