Pipe bending device for ship maintenance
By designing the rotating connection and adjustment mechanism of the bent stage and the bent column in the bent pipe bending device for ship maintenance, the problems of protrusion and safety hazards of the bent rod are solved, and the effective limit of the bent column angle and the safety and convenience of operation are achieved. sex.
Patent Information
- Application Number
- CN202420490555.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-14
AI Technical Summary
In the existing pipe bending devices for ship maintenance, the straight protrusion and material of the pipe bending rod cause safety hazards during use, and the overall size of the device is large and the fixed position structure is likely to cause the user to fall.
A pipe bending table and pipe bending column are designed. The adjustment mechanism is set up to limit the rotation angle of the pipe bending column by rotating bearings. The angle limit of the pipe bending column is achieved by using the driving component, the adjustment component and the limiting component to ensure safety. Sex and ease of operation.
It effectively limits the rotation angle of the bent column, reduces the risk of injury to the user, and reduces the size of the device through optimized design, improving the safety and convenience of operation.
Smart Images

Figure CN222175491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe bending machines, in particular to a pipe bending device for ship maintenance. Background Art
[0002] Due to space and shape limitations, a large number of bent pipes are used to lay out the piping system inside the ship. Therefore, when repairing the ship, it is necessary to use a bending device to make bent pipes to replace damaged bent pipes.
[0003] According to the search of China Invention Publication No.: CN214053229U, a pipe bending machine for ship maintenance is disclosed, which belongs to the field of pipe bending technology, including a machine body, a workbench is installed on the machine body, a pipe bending rod A and a pipe bending rod B are plugged on the workbench, and the pipe bending rod A and the pipe bending rod B are both installed with fixing nuts, a fixing block is installed on the workbench, and the fixing block is located inside the pipe bending rod A and the pipe bending rod B, a roller is installed at the bottom of the machine body, and the roller is provided with multiple groups, and a fixing mechanism is installed on both sides of the machine body, and the fixing mechanism is composed of a rotating block, a rotating shaft, a connecting block and a supporting seat, and the connecting block is fixedly installed on the machine body, and the rotating shaft passes through the connecting block, and a rotating block is installed on the top of the rotating shaft. By adjusting the position of the rotating shaft in the fixing box, it is convenient to push the machine body, which increases the convenience of the device, and by adjusting the position of the pipe bending rod A and the pipe bending rod B on the workbench, it is convenient to control the angle of the pipe bending, which increases the practicality of the device.
[0004] However, when implementing the above technical scheme, there are the following problems: the above scheme can realize the control of the angle when the elbow is bent, but the relevant structure for controlling the rotation angle of the elbow in the above scheme has safety hazards when used. The bending angle of the device in the scheme is limited by the device that limits the position of the bending rod to limit the degree of bending of the pipe. First, the bending rod is a relatively hard vertical rod, which protrudes straight and has no protective measures around it. Accidental collision with the user can easily cause skin damage to the user. Secondly, the overall size of the device is large and the fixed position structure protrudes from the surface of the device. After being fixed on the surface of the ship, there is a gap between the two, which can easily trip the user. For this reason, the utility model provides a bending device for ship maintenance. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a pipe bending device for ship maintenance, which solves the problem that the pipe bending device for ship maintenance uses the position between two straight protruding pipe bending rods to limit the bending angle of the pipe, which poses a safety hazard due to the position and material of the rods.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: A pipe bending device for ship maintenance, comprising a pipe bending platform, the surface of the pipe bending platform is rotatably connected to a pipe bending column through a rotating bearing, the surface of the pipe bending column is fixed with a guide block through a screw, an adjustment mechanism is provided between the pipe bending platform and the pipe bending column to limit the rotation angle, and the adjustment mechanism includes:
[0007] A driving assembly is provided with a ratchet wheel rotating inside the tube bending platform, a driving block is provided for sliding inside the tube bending column, a driving spring is fixed between the driving block and the tube bending column, a driving rod is provided for rotating inside the tube bending platform, the surface of the driving rod contacts the surface of the ratchet wheel, a rotating assembly is provided between the tube bending platform and the driving rod to realize position recovery, and a driving assembly is provided between the driving block and the driving rod to realize selective transmission;
[0008] An adjusting component is provided, and an adjusting block slides inside the tube bending platform. A limiting component is provided between the adjusting block and the tube bending platform to realize position limitation.
[0009] Preferably, the rotating assembly includes a rotating groove opened on the surface of the bent pipe column, and a rotating spring is fixedly connected between the driving rod and the rotating groove.
[0010] Preferably, the driving assembly includes a driving column fixed on the surface of the driving block, and a driving groove is provided inside the driving rod.
[0011] Preferably, the limiting assembly comprises a limiting groove opened on the surface of the tube bending platform, the surface of the adjusting block is slidably connected to the inner surface of the limiting groove, and the interior of the limiting groove is slidably connected to the limiting block.
[0012] Preferably, the tube bending platform is internally slidably connected to a limit rod, the surface of the limit rod is rotatably connected to the transfer shaft, the surface of the limit block is rotatably connected to the transfer rod, a rotating assembly is provided between the transfer rod and the tube bending platform to achieve rotation limitation, and one end of the transfer rod is rotatably connected to one end of the transfer shaft.
[0013] Preferably, the rotating assembly includes a rotating shaft fixed on the surface of the transfer rod, and a rotating ring is fixedly connected to the interior of the pipe bending platform.
[0014] Beneficial Effects
[0015] The utility model provides a pipe bending device for ship maintenance. Compared with the prior art, it has the following advantages:
[0016] Beneficial effects:
[0017] (1) The pipe bending device for ship maintenance is provided with an adjusting block which can be adjusted in a circular shape inside the pipe bending table. The surface of the adjusting block can contact the surface of the driving block inside the rotating pipe bending column and press the driving block downward. A ratchet driven by a motor is provided inside the pipe bending table. A driving rod and a driving block are provided between the ratchet and the pipe bending column to realize synchronous rotation of the two. A driving assembly is provided between the driving rod and the driving block to realize synchronous rotation at a specific position. Therefore, under the action of the adjusting block, the driving block can be changed in position, and the rotation of the ratchet and the rotation of the pipe bending column are separated, thereby limiting the continued rotation of the pipe bending column and achieving the purpose of limiting the bending angle of the pipeline.
[0018] (2) The pipe bending device for ship maintenance is provided with a limit block that can move up and down inside a limit groove opened on the surface of the pipe bending platform and on which the adjustment block slides with the inner surface. The limit block pushes the adjustment block to move upward, causing the rough surface of the protruding surface of the adjustment block to contact the rough surface of the upper surface of the limit groove, thereby limiting the movement of the adjustment block inside the limit groove, thereby limiting the position of the adjustment block inside the pipe bending platform, and further limiting the position of the driving block by the adjustment block. The angle at which the pipe bending column can be rotated can be positioned, and the limit block can be moved by simply pressing a limit rod, which is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural stereogram of the utility model;
[0020] Figure 2 It is a three-dimensional structural cross-sectional view of the adjustment block of the utility model;
[0021] Figure 3 It is a three-dimensional structural cross-sectional view of the ratchet of the utility model;
[0022] Figure 4 It is a three-dimensional structural cross-sectional view of the limiting component of the utility model;
[0023] Figure 5 It is a three-dimensional structural cross-sectional view of the driving component of the utility model.
[0024] In the figure: 1-bending platform, 2-bending column, 3-guide block, 4-adjusting mechanism, 41-ratchet, 42-driving block, 43-driving spring, 44-driving rod, 45-adjusting block, 5-rotating component, 51-rotating groove, 52-rotating spring, 6-driving component, 61-driving column, 62-driving groove, 7-limiting component, 71-limiting groove, 72-rotating component, 721-rotating shaft, 722-rotating ring, 73-limiting block, 74-limiting rod, 75-transfer shaft, 76-transfer rod. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 , the utility model provides two technical solutions:
[0027] Embodiment 1
[0028] A pipe bending device for ship maintenance comprises a pipe bending platform 1, the surface of the pipe bending platform 1 is provided with grooves, the bottom four corners of the pipe bending platform 1 are fixedly connected to universal wheels, one of the universal wheels is internally rotated and connected to a brake pad, the surface of the pipe bending platform 1 is rotatably connected to a pipe bending column 2 through a rotating bearing, an extended rectangular block is provided on the surface of the pipe bending column 2, a sliding mortgage block is provided on the surface of the rectangular block, a guide block 3 is fixedly provided on the surface of the pipe bending column 2 through a screw, and a guide block 3 is also fixedly provided on the surface of the mortgage block through a screw, an introduction platform is fixed on the surface of the pipe bending platform 1, an introduction block is provided internally slidingly provided on the introduction platform, arc grooves are provided on the surfaces of the introduction block and the guide block 3, when bending the pipe, the position of the introduction block of the pipe is placed into the inner surface of the groove of the guide block 3 on the surface of the pipe bending column 2, the mortgage block is pulled to fix the pipe between the two guide blocks 3, at this time, the rotation of the pipe bending column 2 will cause the pipe to slide inside the introduction platform, and the pipe is bent under the action of the guide block 3, an adjustment mechanism 4 is provided between the pipe bending platform 1 and the pipe bending column 2 to limit the rotation angle, and the adjustment mechanism 4 includes:
[0029] A driving assembly, a ratchet 41 rotating inside the tube bending platform 1, the surface of the ratchet 41 is fixedly connected to one end of the output shaft of the three-phase asynchronous motor through a coupling, and the motor can be energized to drive the ratchet to rotate in a directional manner, a driving block 42 is provided for sliding inside the tube bending column 2, a driving spring 43 is fixedly provided between the driving block 42 and the tube bending column 2, a driving rod 44 is provided for rotating inside the tube bending platform 1, a non-penetrating circular notch exists on the surface of the driving rod 44, the driving rod 44 slides on a designated annular area inside the tube bending platform 1 through magnetic force, the surface of the driving rod 44 contacts the surface of the ratchet 41, a rotating assembly 5 is provided between the tube bending platform 1 and the driving rod 44 to realize position recovery, a driving assembly 6 is provided between the driving block 42 and the driving rod 44 to realize selective transmission, and the driving assembly 6 can realize the common rotation of the driving block 42 and the driving rod 44 at specific positions and the independent movement at other positions;
[0030] An adjusting assembly, an adjusting block 45 sliding inside the tube bending table 1, the surface of the adjusting block 45 can contact the surface of the driving block 42 and press the driving block 42 downward, and a limiting assembly 7 is provided between the adjusting block 45 and the tube bending table 1 to realize position limitation;
[0031] An adjusting block 45 which can adjust the position in a circular shape is arranged inside the pipe bending station 1, and the surface of the adjusting block 45 can contact the surface of the driving block 42 inside the rotating pipe bending column 2 and press the driving block 42 downward, and a motor-driven ratchet 41 is arranged inside the pipe bending station 1, and a driving rod 44 and a driving block 42 are arranged between the ratchet 41 and the pipe bending column 2 to realize the synchronous rotation of the two, and a driving component 6 is arranged between the driving rod 44 and the driving block 42 to realize the synchronous rotation of a specific position, so that under the action of the adjusting block 45, the driving block 42 can change its position and then the rotation of the ratchet 41 and the rotation of the pipe bending column 2 are separated, thereby limiting the continued rotation of the pipe bending column 2 and achieving the purpose of limiting the bending angle of the pipeline.
[0032] Embodiment 2
[0033] The main difference from the first embodiment is:
[0034] A pipe bending device for ship maintenance, the rotating assembly 5 includes a rotating groove 51 opened on the surface of the pipe bending column 2, the surface of the driving rod 44 has a columnar protrusion, the surface of the driving rod 44 is slidably connected to the inner surface of the rotating groove 51, a rotating spring 52 is fixedly connected between the driving rod 44 and the rotating groove 51, the driving assembly 6 includes a driving column 61 fixed on the surface of the driving block 42, a driving groove 62 is opened inside the driving rod 44, the surface of the driving column 61 is slidably connected to the inner surface of the driving groove 62, the driving groove 62 on the upper part of the driving rod 44 is rectangular, and the lower part is annular. When the driving The surface of the column 61 contacts the upper part of the driving groove 62 and the two can move synchronously. The driving column 61 and the driving groove 62 contact the driving block 42 below and can slide out of the interior of the driving rod 44. The limiting assembly 7 includes a limiting groove 71 opened on the surface of the bending platform 1. The surface of the adjusting block 45 is slidably connected with the inner surface of the limiting groove 71. There is a rough protrusion on the surface of the adjusting block 45. The upper surface of the limiting groove 71 is rough. The protrusion of the adjusting block 45 slides upward and can contact the inner surface of the limiting groove 71. The inner sliding connection of the limiting groove 71 is the limiting block 73. The inner sliding connection of the bending platform 1 is limited The surface of the limiting rod 74 is rotatably connected to the transfer shaft 75, and the surface of the limiting block 73 is rotatably connected to the transfer rod 76. A rotating assembly 72 is provided between the transfer rod 76 and the tube bending platform 1 to limit the rotation. There is a column in the middle of the transfer rod 76, and the transfer rod 76 rotates around the column. One end of the transfer rod 76 is rotatably connected to one end of the transfer shaft 75. The rotating assembly 72 includes a rotating shaft 721 fixed on the surface of the transfer rod 76. A rotating ring 722 is fixedly connected to the inside of the tube bending platform 1. The surface of the rotating shaft 721 is slidably connected to the inner surface of the rotating ring 722. A limit block 73 that can move up and down is arranged inside the limit groove 71 opened on the surface and on which the adjusting block 45 slides with its inner surface. The limit block 73 pushes the adjusting block 45 to move upward, so that the protruding rough surface of the adjusting block 45 is brought into contact with the rough surface on the upper surface of the limit groove 71, thereby limiting the movement of the adjusting block 45 inside the limit groove 71, and further limiting the position of the adjusting block 45 inside the tube bending platform 1. Furthermore, the moving position of the driving block 42 is limited by the adjusting block 45, so that the angle at which the tube bending column 2 can be rotated can be located, and the limit block 73 can be moved by pressing a simple limit rod 74, and the operation is simple.
[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0036] During operation, firstly, the guide block 3 of suitable curvature is fixed on the surface of the bending column 2 and the mortgage block by the screw rod, and then the limit rod 74 is pulled upward, and the transfer shaft 75 and the transfer rod 76 that slide upward of the limit rod 74 rotate. The rotation of the transfer rod 76 causes the limit block 73 to move downward. At this time, the adjustment block 45 moves downward under the action of gravity. The adjustment block 45 is rotated to a suitable position, and the limit rod 74 is pressed downward again, so that the limit block 73 drives the adjustment block 45 to move upward, and the position of the adjustment block 45 is limited by friction. The pipe is fixed on the surface of the bending column 2, and then the motor is started. The start of the motor will drive the ratchet 4 1 rotates, and when the ratchet 41 rotates, it drives the bending column 2 to rotate through the driving rod 44. The rotation of the bending column 2 causes the pipe to bend, and the rotation of the bending column 2 drives the internal driving block 42 to rotate. When the surface of the driving block 42 contacts the surface of the adjusting block 45, the driving block 42 moves downward under the action of the adjusting block 45, and then the driving column 61 on the surface of the driving block 42 contacts the inner surface of the annular driving groove 62. At this time, the driving rod 44 will not drive the driving block 42 to move. At this time, the bending column 2 no longer rotates, and the motor is turned off in time. The driving rod 44 will restore its relative position with the driving block 42 under the action of the spring.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pipe bending device for ship maintenance, comprising a pipe bending platform (1), characterized in that: The surface of the pipe bending platform (1) is rotatably connected to the pipe bending column (2) via a rotating bearing, and a guide block (3) is fixedly arranged on the surface of the pipe bending column (2) via a screw rod. An adjustment mechanism (4) is arranged between the pipe bending platform (1) and the pipe bending column (2) to limit the rotation angle, and the adjustment mechanism (4) comprises: A driving assembly, a ratchet wheel (41) rotating inside the tube bending platform (1), a driving block (42) sliding inside the tube bending column (2), a driving spring (43) fixedly provided between the driving block (42) and the tube bending column (2), a driving rod (44) rotating inside the tube bending platform (1), the surface of the driving rod (44) in contact with the surface of the ratchet wheel (41), a rotating assembly (5) is provided between the tube bending platform (1) and the driving rod (44) to achieve position recovery, and a driving assembly (6) is provided between the driving block (42) and the driving rod (44) to achieve selective transmission; An adjustment component is provided, and an adjustment block (45) slides inside the tube bending platform (1); a limiting component (7) is provided between the adjustment block (45) and the tube bending platform (1) to achieve position limitation.
2. A pipe bending device for ship maintenance according to claim 1, characterized in that: The rotating assembly (5) comprises a rotating groove (51) formed on the surface of the bent pipe column (2), and a rotating spring (52) is fixedly connected between the driving rod (44) and the rotating groove (51).
3. A pipe bending device for ship maintenance according to claim 1, characterized in that: The driving assembly (6) comprises a driving column (61) fixed on the surface of the driving block (42), and a driving groove (62) is provided inside the driving rod (44).
4. A pipe bending device for ship maintenance according to claim 1, characterized in that: The limiting assembly (7) comprises a limiting groove (71) formed on the surface of the pipe bending platform (1); the surface of the adjusting block (45) is slidably connected to the inner surface of the limiting groove (71); and the interior of the limiting groove (71) is slidably connected to the limiting block (73).
5. A pipe bending device for ship maintenance according to claim 4, characterized in that: The tube bending platform (1) is internally slidably connected to a limit rod (74), the surface of the limit rod (74) is rotatably connected to a transfer shaft (75), the surface of the limit block (73) is rotatably connected to a transfer rod (76), a rotating assembly (72) is provided between the transfer rod (76) and the tube bending platform (1) to achieve rotation restriction, and one end of the transfer rod (76) is rotatably connected to one end of the transfer shaft (75).
6. A pipe bending device for ship maintenance according to claim 5, characterized in that: The rotating assembly (72) comprises a rotating shaft (721) fixed on the surface of the transfer rod (76), and a rotating ring (722) is fixedly connected to the interior of the pipe bending platform (1).
