Electronic product welding practical training platform

By introducing microscope modules and welding modules into the electronic product welding training platform, the problem of manual welding of miniaturized electronic components is solved, significantly improving welding accuracy and training efficiency, and providing a more comprehensive welding tool training and work space .

CN222176247UActive Publication Date: 2024-12-17QINGHAI HEAVY IND VOCATIONAL TECH SCHOOL
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Patent Information

Application Number
CN202420890597.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-17
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing electronic product welding training platform lacks auxiliary means for manual welding of miniaturized electronic components, which makes it difficult to perform welding under the naked eye.

Method used

A training platform for welding electronic products including microscope module, display and welding module is designed. The microscope module is connected to the support rod through a movable bracket, enlarges the components to be welded and displayed on the display. The welding module includes soldering iron and The hot air gun, equipped with a smoke exhauster and drawer box, provides greater work space and tool storage.

Benefits of technology

Through the microscope module, the welding accuracy of students and the supervision ability of teachers is significantly improved. The training functions of the hot air gun and soldering iron of the welding module, as well as the design of the smoke exhauster and drawer box, enhancing the practical training of the practical training Sex and efficiency.

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Abstract

The utility model provides an electronic product welding practical training platform, and belongs to the technical field of welding practical training. Comprising a table, a microscope module, a display and a welding module, a cylindrical supporting rod is fixedly arranged on the table top of the table, and the microscope module is connected with the supporting rod through a movable support. The microscope module comprises a camera module and a microscope lens, and the camera module is used for converting an optical signal of the microscope lens into a video signal; the camera module is connected with the display through a video cable; the welding module comprises a welding main machine and an electric soldering iron, the electric soldering iron is electrically connected with the welding main machine, and the welding main machine is used for obtaining and controlling the temperature of the electric soldering iron. According to the utility model, the microscope module is arranged, and meanwhile, the display can display the picture of the microscope module in real time, so that a student can more easily complete the welding of small electronic components by observing the picture on the display.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding training, and specifically relates to an electronic product welding training platform. Background Art

[0002] Electronic product welding technology is a basic skill in circuit manufacturing. It is widely used in electronic product production, engineering practice, and maintenance. The quality of welding will directly affect the quality of electronic products. Therefore, the current electronic practice courses in higher vocational colleges require students to be proficient in electronic product welding technology. Currently, students mostly use electronic product welding training platforms for welding ability training.

[0003] With the continuous development of science and technology, SMD electronic components are increasingly widely used, and electronic components are also constantly developing towards miniaturization. However, it is becoming increasingly difficult to manually solder miniaturized electronic components under the naked eye. However, the current electronic product welding training platform lacks auxiliary means for manual soldering of small electronic components. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide an electronic product welding training platform in view of the deficiencies of the prior art.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] An electronic product welding training platform comprises a table, a microscope module, a display and a welding module;

[0007] A cylindrical support rod is fixedly arranged on the table top, and the microscope module is connected to the support rod via a movable bracket;

[0008] The microscope module includes a camera module and a microscope lens, wherein the camera module is used to convert the optical signal of the microscope lens into a video signal; the camera module is connected to the display by a video cable;

[0009] The welding module comprises a welding host and an electric soldering iron, wherein the electric soldering iron is electrically connected to the welding host, and the welding host is used to obtain and control the temperature of the electric soldering iron.

[0010] Furthermore, a horizontal storage board is fixedly provided on the top of the table, and the storage board is fixedly connected to the support rod.

[0011] Furthermore, an electrical compartment is fixedly provided on the upper side of the lowest storage plate, the display is embedded in the middle of the electrical compartment, the welding host is arranged in the electrical compartment, and the display component, interface component and operation component of the welding host are all arranged on the front side of the electrical compartment.

[0012] Furthermore, a multimeter is also provided in the electrical compartment, and a display component, an interface component and an operating component of the multimeter are all arranged on the front side of the electrical compartment; the multimeter and the welding host are respectively located on both sides of the display.

[0013] Furthermore, a drawer box is fixedly arranged on the lower side of the lowermost storage board.

[0014] Furthermore, the drawer box floats on the table top.

[0015] Furthermore, the welding module also includes a hot air gun electrically connected to the welding host, and the welding host is used to obtain and control the temperature of the hot air gun.

[0016] Furthermore, it also includes a smoke exhauster for extracting welding smoke.

[0017] Furthermore, the smoke exhauster is engaged in the middle part of the lower side of the lowest storage plate.

[0018] Furthermore, the microscope module also includes an LED light ring, and the LED light ring is sleeved on the lower end of the microscope lens.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] The utility model is provided with a microscope module, which can magnify the electronic components to be welded and directly display the magnified images on a display. Trainees can more easily complete the practical training of welding small electronic components by observing the images on the display; at the same time, teachers can also observe the trainees' mastery of welding through the display.

[0021] The utility model is provided with a smoke exhauster, which can extract the welding mist emitted during welding; the utility model is provided with a drawer box, which can place electronic components, solder, rosin, soldering iron tips, tweezers and other tool materials; at the same time, the drawer box floats above the table, which can make the table have a larger working space.

[0022] The welding module of the utility model is provided with a hot air gun and an electric soldering iron, so that trainees can be trained on the use of the hot air gun and the electric soldering iron, thereby mastering more methods of using welding tools. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0024] Figure 1 : One of the structural schematic diagrams of embodiment 1 of the utility model;

[0025] Figure 2 : The second structural diagram of the first embodiment of the utility model;

[0026] Figure 3 : A schematic structural diagram of a camera module according to Embodiment 1 of the present utility model;

[0027] Figure 4 : A schematic diagram of the structure of a smoke exhauster according to Embodiment 1 of the present utility model;

[0028] Figure 5 : One of the structural schematic diagrams of Embodiment 2 of the present utility model;

[0029] Figure 6 : The second structural diagram of embodiment 2 of the utility model;

[0030] Among them: 1-table, 11-table top, 12-storage board, 13-support rod, 14-microscope bracket, 15-electric compartment, 2-microscope module, 21-camera module, 22-microscope lens, 23-LED light ring, 3-display, 4-welding module, 41-welding host, 42-electric soldering iron, 43-hot air gun, 5-smoke exhauster, 51-exhaust fan, 52-exhaust pipe, 6-multimeter, 7-drawer box. DETAILED DESCRIPTION

[0031] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments and drawings, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0032] Example 1: See Figure 1-Figure 4 The purpose of this embodiment is to provide an electronic product welding training platform. It includes a table 1, a microscope module 2, a display 3 and a welding module 4. A horizontal placement board 12 is arranged on the upper part of the table 1. The placement board 12 is supported on the table 11 of the table 1 by support rods 13 and other columns. The length of the placement board 12 is consistent with the length of the table 11, and the width is less than half of the width of the table 11. The support rod 13 is a cylindrical rod.

[0033] The microscope module 2 includes a camera module 21, a microscope lens 22 and an LED light ring 23. The microscope lens 22 is arranged vertically, and the field of view covers vertically downward, with a magnification of 15-180 times. The camera module 21 is arranged at the upper end of the microscope lens 22, and the camera module 21 is used to convert the optical signal after the microscope lens 22 is amplified into a video signal. The video signal of the camera module 21 can be output through a video interface such as VGA and HDMI. Correspondingly, the camera module 21 is connected to the display 3 using a video cable such as VGA and HDMI (the video cable is not shown in the accompanying drawings) to transmit the video signal to the display 3 for display. The LED light ring 23 is coaxially arranged on the peripheral side of the lower end of the microscope lens 22, and is used to provide lighting for the microscope lens 22 to improve the effect of the microscope module 2. The camera module 21 also has a video recording function, which can take close-up videos of students when welding, so that teachers can judge the students' mastery of welding based on the videos.

[0034] The microscope module 2 is fixed to the support rod 13 by means of a microscope bracket 14. The microscope bracket 14 is a retractable sliding bracket, including a plurality of connecting rods hinged to each other; one end of the microscope bracket 14 is sleeved on the support rod 13, and can rotate and slide axially along the support rod 13, and can also be fixedly connected to the support rod 13 by means of hand-tightening bolts, etc.; the other end of the microscope bracket 14 is connected to the microscope lens 22. When the microscope module 2 is not in use, the microscope module 2 can be folded and stored by means of the microscope bracket 14.

[0035] The welding module 4 includes a welding host 41 and an electric soldering iron 42. The welding host 41 is used to provide power to the electric soldering iron 42 to make it heat up. At the same time, the welding host 41 can also set the working temperature, can obtain the real-time temperature of the electric soldering iron 42 and display it, and can control the power supply of the electric soldering iron 42 to make the electric soldering iron 42 work at the set temperature.

[0036] The welding module 4 and the display 3 are both arranged on the storage plate 12. At the same time, the display 3 is connected to the storage plate 12 by a movable bracket, so that the height and angle of the display 3 can be adjusted.

[0037] Two sets of drawer boxes 7 are fixedly arranged on the lower side of the storage plate 12, and the two sets of drawer boxes 7 are respectively located on the left and right sides. At the same time, the drawer boxes 7 are suspended above the table 11, so that the table 11 has a larger working space. Each set of drawer boxes 7 is provided with multiple drawers, and the drawers are used to place electronic components, solder, rosin, soldering iron tips, tweezers and other tool materials; the outer side of the drawer is pasted with a label, and it is made of transparent material, which is convenient for viewing the items inside.

[0038] A smoke exhauster 5 is provided between the two groups of drawer boxes 7, and the smoke exhauster 5 is used to extract the smoke emitted during welding. The smoke exhauster 5 can be engaged between the two groups of drawer boxes 7 by means of a card slot, or can be drawn out and placed on the table 11. The smoke exhauster 5 includes an exhaust fan 51 and a smoke exhaust pipe 52, and the smoke exhaust pipe 52 is a retractable pipe, which is convenient for adjusting the position of the smoke exhauster 5. The smoke extracted by the smoke exhauster 5 is discharged to the rear of the table 1 through the smoke exhaust pipe 52, and the exhausted smoke can be discharged outdoors through a pipe, or transported to an air purification device by a pipe. The smoke exhauster 5 is also provided with a working switch, a working indicator light and a speed control knob.

[0039] A desktop multimeter 6 is also provided on the storage plate 12 , and the multimeter 6 can be used to measure soldered components or circuit boards.

[0040] The multimeter 6, the welding host 41 and the display 3 are all powered by AC220V, and the exhaust fan 51, the camera module 21 and the LED light ring 23 are all powered by DC12V.

[0041] An antistatic mat is also laid on the table top 11 .

[0042] Example 2: See Figure 5-Figure 6 The electronic product welding training platform provided in this embodiment has the following improvements compared with Embodiment 1:

[0043] The upper part of the table 1 is provided with a plurality of horizontal storage boards 12, and an electrical compartment 15 is fixedly provided on the upper side of the lowest storage board 12, and the multimeter 6 and the welding host 41 are integrated in the electrical compartment 15, and the display 3 is embedded in the middle of the electrical compartment 15. The multimeter 6 and the welding host 41 are respectively located on both sides of the display 3, and the display components (display screen, display instrument, etc.), interface components and operating components (buttons, knobs, etc.) of the multimeter 6 and the welding host 41 are arranged on the front side of the electrical compartment 15.

[0044] The welding module 4 of this embodiment also includes a hot air gun 43. The hot air gun 43 and the electric soldering iron 42 are both placed on the upper side of the electrical compartment 15, and the hot air gun 43 and the electric soldering iron 42 are both electrically connected to the welding host 41. The welding host 41 can set the working temperatures of the hot air gun 43 and the electric soldering iron 42 respectively, can obtain and display the real-time temperatures of the hot air gun 43 and the electric soldering iron 42, and can control the power supply of the hot air gun 43 and the electric soldering iron 42 to make them work at the set temperature.

[0045] A DC power supply is also integrated in the electrical compartment 15 to provide power to the exhaust fan 51, the camera module 21 and the LED light ring 23. An AC220V power supply socket is also provided on the front side of the electrical compartment 15.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. An electronic product welding training platform, characterized in that: Including table, microscope module, display and welding module; A cylindrical support rod is arranged on the table top, and the microscope module is connected to the support rod via a movable bracket; The microscope module includes a camera module and a microscope lens, wherein the camera module is used to convert the optical signal of the microscope lens into a video signal; the camera module is connected to the display by a video cable; The welding module comprises a welding host and an electric soldering iron, wherein the electric soldering iron is electrically connected to the welding host, and the welding host is used to obtain and control the temperature of the electric soldering iron.

2. The electronic product welding training platform according to claim 1, characterized in that: A horizontal storage board is fixedly arranged above the table, and the storage board is fixedly connected to the support rod.

3. The electronic product welding training platform according to claim 2, characterized in that: An electrical compartment is fixedly arranged on the upper side of the lowest storage plate, the display is embedded in the middle of the electrical compartment, the welding host is arranged in the electrical compartment, and the display component, interface component and operation component of the welding host are all arranged on the front side of the electrical compartment.

4. The electronic product welding training platform according to claim 3 is characterized in that: A multimeter is also provided in the electrical compartment, and the display component, interface component and operation component of the multimeter are all arranged on the front side of the electrical compartment; the multimeter and the welding host are respectively located on both sides of the display.

5. The electronic product welding training platform according to claim 2, characterized in that: A drawer box is fixedly arranged on the lower side of the lowermost storage board.

6. The electronic product welding training platform according to claim 5, characterized in that: The drawer box floats on the table top.

7. The electronic product welding training platform according to claim 1, characterized in that: The welding module also includes a hot air gun electrically connected to the welding host, and the welding host is used to obtain and control the temperature of the hot air gun.

8. The electronic product welding training platform according to claim 2, characterized in that: A fume extractor for extracting welding fumes is also included.

9. The electronic product welding training platform according to claim 8, characterized in that: The smoke exhauster is engaged with the middle part of the lower side of the lowest storage plate.

10. The electronic product welding training platform according to claim 1, characterized in that: The microscope module also includes an LED light ring, which is sleeved on the lower end of the microscope lens.