High-tearing-performance butyl inner tube processing equipment

By introducing a rotary clamping mechanism into the butyl inner tube processing equipment, the drive of the servo motor and ball screw pair can be achieved to achieve flexible clamping and position adjustment of the inner tube wall, which solves the problem of dead angles in the inner tube detection and improves the detection effect.

CN222177486UActive Publication Date: 2024-12-17CHAOYANG HUAXING WANDA TIRE
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Patent Information

Application Number
CN202420988901.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-17
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

In the existing butyl inner tube processing and fixing equipment, the area where the inner tube is clamped often becomes a blind spot for detection, resulting in the inability to conduct more comprehensive and rapid detection.

Method used

A rotary clamping mechanism is designed, including a rotating detection platform, a servo motor, a ball screw pair and a movable rolling clamping part. The servo motor drives the cooperation between the ball screw pair and the pushing member to realize the inner wall of the inner tube. Flexible clamping and position adjustment to reduce detection blind spots.

Benefits of technology

It realizes more comprehensive detection of inner tubes, reduces detection blind spots and improves detection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides high-tearing-performance butyl inner tube processing equipment, and relates to the technical field of inner tube processing, the high-tearing-performance butyl inner tube processing equipment comprises a detection platform for placing an inner tube, and further comprises a rotary clamping mechanism; the rotary clamping mechanism comprises a rotary disc piece rotationally arranged on the detection platform, a driving piece is arranged on the rotary disc piece, pushing pieces are installed on the outer side of the driving piece at equal angles, and rolling clamping parts are connected to the outer ends of the pushing pieces; and under the driving of the driving piece, the pushing piece can outwards push the rolling clamping part to clamp and fix the inner wall of the inner tube. According to the invention, the clamping position of the inner tube becomes flexible, detection of four corners caused by shielding of a clamping area is reduced, and the detection effect of the inner tube is better.
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Description

Technical Field

[0001] The present application relates to the technical field of inner tube processing, and in particular to a high tear performance butyl inner tube processing equipment. Background Art

[0002] Butyl inner tube refers to a high airtight tire inner tube made of butyl rubber with high tearing performance.

[0003] When the inner tube is processed, tested, and spot-checked, it is necessary to fix the inner tube. For example, the Chinese utility model patent application number is CN201921822454.1, which discloses a processing and fixing device for butyl inner tubes; the Chinese utility model patent application number is CN202221079700.0, which discloses a wear-resistant and flame-retardant butyl inner tube processing and fixing device, both involve butyl inner tube processing and fixing equipment, which can automatically fix inner tubes with different inner diameters.

[0004] However, in the process of implementing the technical solutions in the embodiments of the present application, the inventors of the present application found that the above technology has at least the following technical problems:

[0005] The area where the inner tube is clamped in the inner tube processing and fixing equipment in the above scheme often becomes a blind spot for inspection and random testing. If a more complete inspection is required, the inner tube needs to be loosened and then re-positioned for clamping, which is not convenient for more comprehensive and rapid inspection of the inner tube. Summary of the invention

[0006] In order to overcome the existing deficiencies, the embodiment of the present application provides a high tear performance butyl inner tube processing equipment, which makes the inner tube clamping position flexible, reduces the detection of spot checks at the four corners due to obstruction of the clamping area, and makes the inner tube detection effect better.

[0007] The technical solution adopted by the embodiment of the present application to solve the technical problem is: a high tear performance butyl inner tube processing equipment, including a detection platform for placing the inner tube, and also including a rotary clamping mechanism:

[0008] The rotary clamping mechanism includes a turntable member rotatably arranged on the detection platform, a driving member is provided on the turntable member, a pushing member is installed at an equal angle on the outside of the driving member, and the outer ends of the pushing members are connected to rolling clamping parts. Under the drive of the driving member, the pushing member can push the rolling clamping part outward to clamp and fix the inner wall of the inner tube.

[0009] Furthermore, the turntable member includes a bearing A embedded in the center of the detection platform, a rotating shaft A is fixed in the bearing A, and a turntable with an outer diameter smaller than the outer diameter of the detection platform is fixed on the top of the rotating shaft A.

[0010] Furthermore, the detection platform is provided with a through hole adapted to the bearing A and the rotating shaft A.

[0011] Furthermore, the upper surface of the rotating shaft A is designed to be arc-shaped, and the height at the center is greater than the height at the edge.

[0012] Furthermore, the driving component includes a servo motor and a ball screw pair installed at its output end, the outer wall of the ball screw pair is provided with a screw nut that can move along the displacement, and the end of the ball screw pair is rotatably connected to the turntable, support rods are fixed on both sides of the outer wall of the servo motor, and the bottom ends of the support rods are fixed to the upper surface of the turntable.

[0013] Furthermore, all the pushing members are arranged at equal angles on the outer wall of the screw nut, and the pushing members include a support ear A fixed to the outer wall of the screw nut, a connecting rod A is hinged on the support ear A, a support ear B is hinged at the bottom end of the connecting rod A, a connecting rod B is fixed to the bottom of the support ear B, the outer end of the connecting rod B is connected to the rolling clamping part, and an inverted U-shaped guide frame for the connecting rod B to be inserted is fixed to the outer edge of the upper surface of the turntable.

[0014] Furthermore, the rolling clamping part includes a support plate connected to the outer end of the connecting rod B and perpendicular to the detection platform, support ears C are fixed at the upper and lower ends of the outer side of the support plate, bearings B are embedded in the center holes of the two support ears C, and a rotating shaft B is commonly connected between the two bearings B. A cylinder that can be tightly pressed against the inner wall of the inner tube is fixed to the outer wall of the rotating shaft B, and a triangular inclined plate designed to be inclined downward is also fixed to the outer wall of the lower support ear C facing the inner tube.

[0015] Furthermore, an annular pad is fixed on the outer side of the bottom section of the detection platform, and the height of the annular pad is higher than the height of the rotating shaft A exposed at the bottom of the detection platform.

[0016] The advantages of the embodiments of the present application are:

[0017] The inner tube is placed on the inspection platform in advance, and the rotary clamping mechanism is placed in the inner ring of the inner tube. Then, under the drive of the driving member, the pushing member can push the rolling clamping part outward to clamp and fix the inner wall of the inner tube. During the inspection process, in order to spot check the blind spots of the surface inspection, the inner tube is pressed to fix its position. With the coordinated design of the turntable and the rolling clamping part, the rotary clamping mechanism is rotated to change the clamping and fixing position, thereby revealing the previously clamped and fixed position. This reduces the blind spots of the inner tube inspection and makes the inner tube inspection and spot check more effective. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the structure of a high tear performance butyl inner tube processing equipment provided in an embodiment of the present application;

[0019] Figure 2 A schematic diagram of the connection relationship between the detection platform and the turntable provided in the embodiment of the present application;

[0020] Figure 3 A schematic diagram of the structure of a rotary clamping mechanism provided in an embodiment of the present application;

[0021] Figure 4 A schematic diagram of the structural connection relationship between the driving member and one of the pushing members and the rolling clamping portion provided in an embodiment of the present application;

[0022] Figure 5 A schematic diagram of the rolling clamping portion structure provided in an embodiment of the present application.

[0023] In the figure: 1-detection platform; 2-rotary clamping mechanism; 21-turntable member; 211-bearing A; 212-rotating shaft A; 213-turntable; 22-driving member; 221-servo motor; 222-ball screw pair; 223-screw nut; 23-pushing member; 231-support ear A; 232-connecting rod A; 233-support ear B; 234-connecting rod B; 235-inverted U-shaped guide frame; 24-rolling clamping part; 241-support plate; 242-support ear C; 243-bearing B; 244-rotating shaft B; 245-cylinder; 246-triangular inclined plate; 25-support rod; 3-annular pad. DETAILED DESCRIPTION

[0024] The technical solution in the embodiment of the present application is to solve the problem that the inner tube in the above solution is difficult to flexibly clamp to reduce the blind spots of the inspection. The overall idea is as follows:

[0025] Embodiment 1:

[0026] like Figure 1 A high tearing performance butyl inner tube processing device is shown, comprising a detection platform 1 for placing the inner tube, and a rotary clamping mechanism 2:

[0027] The rotary clamping mechanism 2 includes a turntable member 21 rotatably arranged on the detection platform 1, on which a driving member 22 is arranged, and a pushing member 23 is installed at an equal angle on the outside of the driving member 22, and the outer ends of the pushing members 23 are connected to rolling clamping parts 24. Under the drive of the driving member 22, the pushing member 23 can push the rolling clamping parts 24 outward to clamp and fix the inner wall of the inner tube.

[0028] In this embodiment, the inner tube is placed on the inspection platform 1 in advance, and the rotary clamping mechanism 2 is placed in the inner ring of the inner tube. Then, under the drive of the driving member 22, the pushing member 23 can push the rolling clamping part 24 outward to clamp and fix the inner wall of the inner tube. During the inspection process, in order to detect the blind spots in the surface inspection, the inner tube is pressed to fix its position. With the coordinated design of the turntable member 21 and the rolling clamping part 24, the rotary clamping mechanism 2 is rotated to change the clamping and fixing position, thereby revealing the previously clamped and fixed position, thereby reducing the blind spots in the inner tube inspection.

[0029] like Figure 2 As shown, the turntable member 21 includes a bearing A211 embedded in the center of the detection platform 1, a rotating shaft A212 is fixed in the bearing A211, and a turntable 213 with an outer diameter smaller than that of the detection platform 1 is fixed on the top of the rotating shaft A212. Specifically, the turntable 213 can be rotated on the detection platform 1 by the cooperation of the rotating shaft A212 and the bearing A211, thereby assisting the rotation or position adjustment of the rotary clamping mechanism 2.

[0030] The detection platform 1 is provided with a through hole adapted to the bearing A211 and the rotating shaft A212. Specifically, the design of the through hole facilitates the installation of the bearing A211 and the rotating shaft A212, and indirectly assists the installation and fixation of the rotating disk 213.

[0031] The upper surface of the rotating shaft A212 is designed in an arc shape (not shown), and the height at the axis center is greater than the height at the edge. The rotating shaft A212 with an arc shape on the upper surface can facilitate the pushing operation of the pushing member 23.

[0032] like Figure 3 and Figure 4 As shown, the driving member 22 includes a servo motor 221 and a ball screw pair 222 installed at its output end, the outer wall of the ball screw pair 222 is provided with a screw nut 223 that can move along the displacement, and the end of the ball screw pair 222 is rotatably connected to the turntable 213, and support rods 25 are fixed on both sides of the outer wall of the servo motor 221, and the bottom ends of the support rods 25 are fixed to the upper surface of the turntable 213. Specifically, when the inner tube needs to be clamped, the servo motor 221 is started to make the screw nut 223 move down along the ball screw pair 222, thereby assisting the pusher 23 to be pushed outward.

[0033] It should also be noted that the servo motor 221 can be fixed on the turntable 213 by using the support rod 25 to increase the stability of the installation of the driving member 22 .

[0034] like Figure 4It is shown that all the pushers 23 are arranged at equal angles on the outer wall of the screw nut 223, and the pusher 23 includes a lug A231 fixed to the outer wall of the screw nut 223, a connecting rod A232 is hinged on the lug A231, a lug B233 is hinged at the bottom end of the connecting rod A232, a connecting rod B234 is fixed at the bottom of the lug B233, a rolling clamping part 24 is connected to the outer end of the connecting rod B234, and an inverted U-shaped guide frame 235 for the connecting rod B234 to penetrate is fixed on the outer edge of the upper surface of the turntable 213. Specifically, during the downward movement of the screw nut 223, the lug A231 connected thereto will move downward accordingly, indirectly increasing the angle formed by the connecting rod A232 and the ball screw pair 222, and at the same time causing the connecting rod B234 to move toward the outer side of the turntable 213 along the inverted U-shaped guide frame 235, thereby pushing the rolling clamping part 24 outward to clamp the inner tube.

[0035] like Figure 4 and Figure 5 The rolling clamping part 24 includes a support plate 241 connected to the outer end of the connecting rod B234 and perpendicular to the detection platform 1, and the upper and lower ends of the outer side of the support plate 241 are fixed with support ears C242, and the center holes of the two support ears C242 are embedded with bearings B243. A rotating shaft B244 is connected between the two bearings B243. The outer wall of the rotating shaft B244 is fixed with a cylinder 245 that can be pressed against the inner wall of the inner tube, and the outer wall of the lower support ear C242 is also fixed with a downwardly inclined triangular inclined plate 246 at the position facing the inner tube. Specifically, when the connecting rod B234 moves outward, the triangular inclined plate 246 can be inserted into the bottom of the inner tube and lifted to a certain height, and the cylinder 245 can be pressed against the inner wall of the inner tube, and the rotating shaft B244 can be rotated with the cooperation of the two bearings B243, thereby indirectly allowing the clamping position of the cylinder 245 to move in the inner tube clamping state.

[0036] It should also be noted that the specific size design of the triangular inclined plate 246 can be set according to the experience of personnel in the prior art field, and will not be repeated here.

[0037] An annular pad 3 is also fixed outside the bottom section of the detection platform 1, and the height of the annular pad 3 is higher than the height of the rotating shaft A212 exposed at the bottom of the detection platform 1. Specifically, the design of the annular pad 3 facilitates the support function.

[0038] When using this application:

[0039] The inner tube is placed on the detection platform 1 in advance, and the rotary clamping mechanism 2 is placed in the inner ring of the inner tube. When the inner tube needs to be clamped, the servo motor 221 is started to make the screw nut 223 move down along the ball screw pair 222, and the support ear A231 connected to the screw nut 223 will move down accordingly, indirectly increasing the angle formed by the connecting rod A232 and the ball screw pair 222, and at the same time making the connecting rod B234 move along the inverted U-shaped guide frame 235 toward the outside of the turntable 213. When the connecting rod B234 moves outward, the triangular inclined plate 246 can be inserted into the bottom of the inner tube and lifted to a certain height, exposing the bottom of the inner tube, and allowing the cylinder 245 to press against the inner wall of the inner tube. In order to detect blind spots in surface inspection, the inner tube is pressed to fix its position. With the coordinated design of the turntable 21 and the rotating shaft B244, the turntable 21 is rotated to change the clamping and fixing position of the inner tube, thereby exposing the previously clamped and fixed position, thereby reducing the blind spots in the inner tube inspection.

[0040] It should be noted that the specific model and specifications of the servo motor 221 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0041] The power supply and principle of the servo motor 221 are clear to those skilled in the art and will not be described in detail here.

[0042] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present application, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present application.

Claims

1. A high tear performance butyl inner tube processing equipment, comprising a detection platform (1) for placing the inner tube, characterized in that: Also includes: The rotary clamping mechanism (2) comprises a turntable member (21) rotatably arranged on the detection platform (1), the turntable member (21) being provided with a driving member (22), a pushing member (23) being installed at equal angles outside the driving member (22), the outer ends of the pushing members (23) being connected with rolling clamping parts (24), and under the drive of the driving member (22), the pushing members (23) can push the rolling clamping parts (24) outwards to clamp and fix the inner wall of the inner tube.

2. The high tear performance butyl inner tube processing equipment according to claim 1, characterized in that: The turntable component (21) comprises a bearing A (211) embedded in the center of the detection platform (1), a rotating shaft A (212) is fixed inside the bearing A (211), and a turntable (213) having an outer diameter smaller than the outer diameter of the detection platform (1) is fixed at the top of the rotating shaft A (212).

3. The high tear performance butyl inner tube processing equipment according to claim 2, characterized in that: The detection platform (1) is provided with a through hole adapted to the bearing A (211) and the rotating shaft A (212).

4. The high tear performance butyl inner tube processing equipment according to claim 3, characterized in that: The upper surface of the rotating shaft A (212) is designed to be arc-shaped, and the height at the axis center is greater than the height at the edge.

5. The high tear performance butyl inner tube processing equipment according to claim 4, characterized in that: The driving member (22) comprises a servo motor (221) and a ball screw pair (222) mounted at the output end thereof; the outer wall of the ball screw pair (222) is provided with a screw nut (223) movable along the displacement thereof, and the end of the ball screw pair (222) is rotatably connected to the turntable (213); support rods (25) are fixed on both sides of the outer wall of the servo motor (221), and the bottom ends of the support rods (25) are fixed to the upper surface of the turntable (213).

6. The high tear performance butyl inner tube processing equipment according to claim 5, characterized in that: All the pushing members (23) are arranged at the same angle on the outer wall of the screw nut (223), and the pushing members (23) include a support ear A (231) fixed to the outer wall of the screw nut (223), a connecting rod A (232) is hinged on the support ear A (231), a support ear B (233) is hinged at the bottom end of the connecting rod A (232), a connecting rod B (234) is fixed at the bottom of the support ear B (233), the outer end of the connecting rod B (234) is connected to the rolling clamping part (24), and an inverted U-shaped guide frame (235) for the connecting rod B (234) to penetrate is fixed on the outer edge of the upper surface of the rotating disk (213).

7. The high tear performance butyl inner tube processing equipment according to claim 6, characterized in that: The rolling clamping part (24) comprises a support plate (241) connected to the outer end of the connecting rod B (234) and perpendicular to the detection platform (1), and support ears C (242) are fixed at the upper and lower ends of the outer side of the support plate (241), and bearings B (243) are embedded in the center holes of the two support ears C (242), and a rotating shaft B (244) is commonly connected between the two bearings B (243), and a cylinder (245) that can be tightly pressed against the inner wall of the inner tube is fixed to the outer wall of the rotating shaft B (244), and a downwardly inclined triangular inclined plate (246) is also fixed to the outer wall of the lower support ear C (242) facing the inner tube.

8. The high tear performance butyl inner tube processing equipment according to claim 7, characterized in that: An annular gasket (3) is also fixed on the outer side of the bottom section of the detection platform (1), and the height of the annular gasket (3) is higher than the height of the rotating shaft A (212) exposed at the bottom of the detection platform (1).