Full-automatic ultrasonic ring sticking machine
Through the design of the fully automatic ultrasonic adhesive ring machine, the problems of inaccurate positioning and low efficiency are solved, and the efficient and accurate bonding process is achieved, the yield rate is improved and the bonding function is supported.
Patent Information
- Application Number
- CN202420904170.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-28
AI Technical Summary
During the production process of existing tape adhesive rings, manual operation and inaccurate alignment lead to low yield and low operating efficiency.
A fully automatic ultrasonic adhesive ring machine is designed, including feed structure, cutting assembly, bonded ultrasonic system, clamp assembly, fixed length pulling structure and turning structure, through automatic feeding, cutting, stretching, flipping and Adhesive to ensure accurate alignment of the material during the bonding process.
It realizes automated production, improves yield, reduces manual operation errors, improves production efficiency, and supports the function of bonding butterfly joints.
Smart Images

Figure CN222178721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic bonding cloth tapes, in particular to a full-automatic ultrasonic bonding machine. Background Art
[0002] At present, the tape bonding process is mainly done manually, where the tape is cut to the required length, and then the two ends are put together, and then the ultrasonic welding head is pressed down to weld. This method requires a high level of manual proficiency. If the alignment is not correct, the interface will be misaligned, which is not beautiful and not firm. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the above technical defects and provide a fully automatic ultrasonic ring bonding machine to solve the problems of inaccurate manual alignment, low yield and low manual operation efficiency.
[0004] In order to solve the above problems, the technical solution of the utility model is: a fully automatic ultrasonic ring bonding machine, comprising a cabinet, a feeding plate is provided on one side of the outer end of the cabinet, and a feeding structure is provided on one end of the feeding plate;
[0005] A cutting assembly, the cutting assembly being located on the upper side of the feeding structure;
[0006] A bonding ultrasonic system, wherein the bonding ultrasonic system is located on one side of the cutting component;
[0007] A material clamping assembly, the material clamping assembly is located on a side of the feeding structure away from the feeding plate;
[0008] An ultrasonic cutting system, wherein the ultrasonic cutting system is located directly below the cutting assembly;
[0009] A fixed-length material pulling structure, the fixed-length material pulling structure is connected to the inside of the cabinet, the fixed-length material pulling structure includes a motor 1, a pulley 1 is provided at the output end of the motor 1, a pulley 2 is provided below the pulley 1, belts are sleeved on the surfaces of the pulleys 1 and 2, a connecting plate is provided at one end of the belt, a slide groove is provided on the surface of the cabinet, there are two slide grooves, a fixed-length material pulling rod is provided inside the slide groove, and the fixed-length material pulling rod is fixedly connected to the connecting plate;
[0010] The material turning structure is located on one side of the fixed-length pulling structure.
[0011] Furthermore, the feeding structure comprises a fixed frame, a rodless cylinder is arranged inside the fixed frame, a sliding block is arranged on the surface of the rodless cylinder, and a feeding bottom plate is arranged on the upper end of the sliding block.
[0012] Furthermore, the material turning structure includes a cylinder, one end of the cylinder is provided with a bonding bottom mold, the other side of the bonding bottom mold is provided with a material turning cylinder, one end of the material turning cylinder is provided with a material turning claw, and the outer end of the bonding bottom mold is provided with a guide seat.
[0013] Furthermore, the cutting assembly comprises a cutting cylinder, and a cutting knife is provided at the lower end of the cutting cylinder.
[0014] Furthermore, the clamping assembly comprises a clamping cylinder, one end of the clamping cylinder is provided with a clamping claw, and one end of the clamping claw is provided with a slot.
[0015] Furthermore, a limiting pressure plate is provided on one side of the upper end of the feeding bottom plate, a second slot is provided on one end of the limiting pressure plate, and a limiting magnet is provided on the other side of the upper end of the feeding bottom plate.
[0016] The advantages of the utility model compared with the existing technology are:
[0017] (1) The utility model feeds materials through a feeding structure, so that the clamping assembly clamps one end of the material, and the material is pulled to a set length through a fixed-length pulling structure. The turning jaws are closed, and the cutting cylinder drives the cutting knife to move downward to cut the material. The cylinder can drive the bonding bottom mold to move, and the turning cylinder drives the turning jaws to turn the two ends of the material over, and place them on the bonding bottom mold. Then, the bonding ultrasonic system mold is pressed down to bond the material, which solves the problems of inaccurate manual alignment, low yield, and low manual operation efficiency. At the same time, after the feeding is completed, the bottom mold is extended, and the pulling rod pulls the material downward again, so that the function of bonding the butterfly joint can be realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a stereogram of a fully automatic ultrasonic ring bonding machine of the utility model.
[0019] Figure 2 It is a partial three-dimensional view of a fully automatic ultrasonic ring bonding machine of the utility model. Figure 1 .
[0020] Figure 3 It is a partial three-dimensional view of a fully automatic ultrasonic ring bonding machine of the utility model. Figure 2 .
[0021] Figure 4 It is a partial three-dimensional view of a fully automatic ultrasonic ring bonding machine of the utility model. Figure 3 .
[0022] As shown in the figure: 1. Cabinet; 2. Feed plate; 3. Feed structure; 5. Cutting component; 6. Bonding ultrasonic system; 7. Clamping component; 8. Ultrasonic cutting system; 9. Fixed-length pulling structure; 10. Connecting plate; 11. Slide; 12. Fixed-length pulling rod; 13. Turning structure; 14. Fixed frame; 15. Rodless cylinder; 16. Slider; 17. Feeding bottom plate; 18. Motor 1; 19. Pulley 1; 20. Belt; 21. Pulley 2; 22. Cylinder; 23. Bonding bottom mold; 24. Turning cylinder; 25. Turning claw; 26. Guide seat; 27. Cutting cylinder; 28. Cutting knife; 29. Clamping cylinder; 30. Clamping claw; 31. Limiting pressure plate; 32. Slot 1; 33. Limiting magnet; 34. Slot 2. DETAILED DESCRIPTION
[0023] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings, wherein the same parts are represented by the same reference numerals.
[0024] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0025] In order to make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
[0026] Embodiment 1
[0027] like Figures 1 to 4 As shown, a fully automatic ultrasonic ring bonding machine includes a cabinet 1, a feed plate 2 is installed on one side of the outer end of the cabinet 1, the feed plate 2 is used to receive fabric, a feed structure 3 is installed on one end of the feed plate 2, the feed structure 3 includes a fixed frame 14, the fixed frame 14 is installed on the outer end of the cabinet 1, a rodless cylinder 15 is installed inside the fixed frame 14, a slider 16 is installed on the surface of the rodless cylinder 15, a feeding bottom plate 17 is installed on the upper end of the slider 16, and the rodless cylinder 15 can drive the slider 16 to move, thereby driving the feeding bottom plate 17 to move.
[0028] A limiting pressure plate 31 is installed on one side of the upper end of the feeding bottom plate 17, and the cloth is located between the feeding bottom plate 17 and the limiting pressure plate 31. The limiting pressure plate 31 is made of a thin plate, which can not only press the cloth to move horizontally, but also because the thin plate is light in weight, it will not crush the material and will not affect subsequent operations. A limiting magnet 33 is installed on the other side of the upper end of the feeding bottom plate 17, which can limit the feeding direction of the material to prevent the material from shifting and causing uneven matching.
[0029] The cutting assembly 5 is located on the upper side of the feeding structure 3. The cutting assembly 5 includes a cutting cylinder 27. A cutting knife 28 is installed at the lower end of the cutting cylinder 27. The cutting cylinder 27 drives the cutting knife 28 to move downward to cut the material.
[0030] The bonding ultrasonic system 6 is located on one side of the cutting component 5 and is used for bonding the material. The tool head of the bonding ultrasonic system 6 is provided with bonding patterns. When the bonding tool head rises, the material will not be stuck to it, thus avoiding setting the patterns on the bottom mold, which will cause the material to stick to the bonding bottom mold 23 and make it difficult to unload the material.
[0031] The clamping assembly 7 is located on the side of the feeding structure 3 away from the feeding plate 2. The clamping assembly 7 includes a clamping cylinder 29. A clamping claw 30 is installed at one end of the clamping cylinder 29. The clamping cylinder 29 drives the clamping claw 30 to clamp the material. The feeding bottom plate 17 and the limiting pressure plate 31 feed the material to the clamping claw 30. A slot 2 34 is provided at one end of the limiting pressure plate 31, and a slot 1 32 is provided at one end of the clamping claw 30. When the slot 1 32 and the slot 2 34 are close to each other, the teeth are staggered. In this way, even if the material is uneven, the material can be stably delivered to the clamping claw 30.
[0032] The ultrasonic cutting system 8 is located directly below the cutting assembly 5 and cooperates with the cutting assembly 5 to cut the material.
[0033] A fixed-length material pulling structure 9 is installed inside the cabinet 1. The fixed-length material pulling structure 9 includes a motor 18. A pulley 19 is installed at the output end of the motor 18. The motor 18 drives the pulley 19 to rotate. A pulley 21 is installed below the pulley 19. A belt 20 is installed on the surface of the pulley 19 and the pulley 21. The belt 20 is transmitted by the pulley 19 and the pulley 21. A connecting plate 10 is installed at one end of the belt 20. A slide groove 11 is installed on the surface of the cabinet 1. There are two slide grooves 11. A fixed-length material pulling rod 12 is installed inside the slide groove 11. The fixed-length material pulling rod 12 is fixedly connected to the connecting plate 10, so that the belt 20 drives the two fixed-length material pulling rods 12 to move up and down through the connecting plate 10.
[0034] The material turning structure 13 is located on one side of the fixed-length pulling structure 9. The material turning structure 13 includes a cylinder 22. A bonding bottom mold 23 is installed at one end of the cylinder 22. The cylinder 22 can drive the bonding bottom mold 23 to move. A material turning cylinder 24 is installed on the other side of the bonding bottom mold 23. A material turning clamp 25 is installed at one end of the material turning cylinder 24. There are two groups of material turning cylinders 24 and material turning clamps 25. The material turning clamps 25 clamp the material for turning, and turn the two ends of the material onto the bonding bottom mold 23, and bond them into a circle through a bonding ultrasonic system. A guide seat 26 is installed on the outer end sleeve of the bonding bottom mold 23 to ensure the firmness and stability of the bonding bottom mold 23.
[0035] During specific use, the material is first placed between the feeding base plate 17 and the limiting pressure plate 31, and the feeding base plate 17 is driven to move to the clamping claw 30 through the operation of the rodless cylinder 15. The clamping cylinder 29 controls the clamping claw 30 to close and clamp one end of the material, and the feeding base plate 17 and the limiting pressure plate 31 are reset. At this time, the material is located below the cutting component 5, the bonding ultrasonic system 6, and the fixed-length pulling rod 12. One end of the material is fixed by the clamping claw 30, and the other end of the material is located between the feeding base plate 17 and the limiting pressure plate 31. The motor 18 drives the pulley 19 to rotate, and the transmission of the belt 20 is realized through the pulley 19 and the pulley 21. The belt 20 transmission drives the two fixed-length pulling rods 12 to move downward through the connecting plate 10, and pulls the material to the set length. The turning clamp 25 is closed, and the fixed-length pulling rod 12 retracts a distance upward to relax the material. When turning over, it will not be unable to turn over due to the tension of the material.
[0036] The cutting cylinder 27 drives the cutting knife 28 to move downward to cut the material, the cylinder 22 can drive the bonding bottom mold 23 to move, and the turning cylinder 24 drives the turning claws 25 to turn over the two ends of the material, and place them on the bonding bottom mold 23, and then the bonding ultrasonic system 6 mold is pressed down to bond the material.
[0037] After the bonding ultrasonic system 6 is reset, the remaining equipment is also reset, and the material bonded into a circle is taken out, and the next work can be carried out.
[0038] Embodiment 2
[0039] First, the material is placed between the feeding bottom plate 17 and the limiting pressure plate 31, and the feeding bottom plate 17 is driven to move to the clamping claw 30 through the rodless cylinder 15. The clamping cylinder 29 controls the clamping claw 30 to close and clamp one end of the material. The feeding bottom plate 17 and the limiting pressure plate 31 are reset. At this time, the material is located under the cutting component 5, the bonding ultrasonic system 6, and the fixed-length pulling rod 12. One end of the material is fixed by the clamping claw 30, and the other end of the material is located between the feeding bottom plate 17 and the limiting pressure plate 31. The cylinder 22 drives the bonding bottom mold 23 to move. At this time, the material is located at the bottom mold 23. At the top, motor 18 drives pulley 19 to rotate, and belt 20 is transmitted through pulley 19 and pulley 21. Belt 20 drives two fixed-length pulling rods 12 to move downward through connecting plate 10 to pull the material to a set length. Flipping cylinder 24 drives flipping claw 25 to flip the two ends of the material, and place them on bonding bottom mold 23. Cutting cylinder 27 drives cutting knife 28 to move downward to cut the material, and then bonding ultrasonic system 6 mold is pressed down to bond the material. At this time, the bonding forms a bow-shaped material.
[0040] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A fully automatic ultrasonic ring bonding machine, It is characterized in that include: A cabinet (1), wherein a feed plate (2) is provided on one side of an outer end of the cabinet (1), and a feed structure (3) is provided on one end of the feed plate (2); A cutting assembly (5), wherein the cutting assembly (5) is located on the upper side of the feeding structure (3); A bonding ultrasonic system (6), wherein the bonding ultrasonic system (6) is located on one side of the cutting component (5); A material clamping assembly (7), wherein the material clamping assembly (7) is located on a side of the feeding structure (3) away from the feeding plate (2); An ultrasonic cutting system (8), wherein the ultrasonic cutting system (8) is located directly below the cutting component (5); A fixed-length material pulling structure (9), the fixed-length material pulling structure (9) is connected to the inside of a cabinet (1), the fixed-length material pulling structure (9) comprises a motor (18), a pulley (19) is provided at the output end of the motor (18), a pulley (21) is provided below the pulley (19), a belt (20) is sleeved on the surface of the pulley (19) and the pulley (21), a connecting plate (10) is provided at one end of the belt (20), a slide groove (11) is provided on the surface of the cabinet (1), the slide groove (11) has two slide grooves, a fixed-length material pulling rod (12) is provided inside the slide groove (11), and the fixed-length material pulling rod (12) is fixedly connected to the connecting plate (10); The material turning structure (13) is located on one side of the fixed-length drawing structure (9).
2. A fully automatic ultrasonic ring bonding machine according to claim 1, Features: The feeding structure (3) comprises a fixed frame (14), a rodless cylinder (15) is arranged inside the fixed frame (14), a sliding block (16) is arranged on the surface of the rodless cylinder (15), and a feeding bottom plate (17) is arranged at the upper end of the sliding block (16).
3. A fully automatic ultrasonic ring bonding machine according to claim 1, Features: The material turning structure (13) comprises a cylinder (22), one end of which is provided with a bonding bottom mold (23), the other side of which is provided with a material turning cylinder (24), one end of which is provided with a material turning clamp (25), and the outer end of which is provided with a guide seat (26).
4. The fully automatic ultrasonic ring bonding machine according to claim 1, Features: The cutting assembly (5) comprises a cutting cylinder (27), and a cutting knife (28) is provided at the lower end of the cutting cylinder (27).
5. The fully automatic ultrasonic ring bonding machine according to claim 1, Features: The material clamping assembly (7) comprises a material clamping cylinder (29), one end of which is provided with a material clamping claw (30), and one end of which is provided with a slot (32).
6. A fully automatic ultrasonic ring bonding machine according to claim 2, Features: A limiting pressure plate (31) is provided on one side of the upper end of the feeding bottom plate (17), a second slot (34) is provided on one end of the limiting pressure plate (31), and a limiting magnet (33) is provided on the other side of the upper end of the feeding bottom plate (17).
