Asphalt pavement repairing device

By introducing a combination of gears and stirring rods into the asphalt pavement repair device, ensuring uniform mixing of asphalt material and filler, and automated compaction using lifting components and transmission rods is solved, the low construction efficiency and long cycle in the prior art are solved. Problem, improving repair efficiency and safety.

CN222183011UActive Publication Date: 2024-12-17ZAOZHUANG QISHENG CONSTR GRP CO LTD
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Patent Information

Application Number
CN202420830319.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-17
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing asphalt pavement repair device may not be sufficiently mixed after melting the asphalt material and fill, resulting in low construction efficiency and long construction cycle.

Method used

A device including a fixed block, a motor, a gear, a stirring rod and a heating barrel is designed to achieve uniform mixing of asphalt and filler through the matching of gears and toothed mixing rods, and road surface pressure is carried out through the matching of lifting components and transmission rods. Integrity, improve construction efficiency and safety.

Benefits of technology

The uniform mixing of asphalt material and filler is achieved, the construction cycle is shortened, and the manual operation time and risks are reduced through automated compaction, which is improved in the repair effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of road repairing, and discloses an asphalt pavement repairing device which comprises a machine shell, a first fixing block is fixedly connected to the interior of the machine shell, a first motor is fixedly connected to the interior of the first fixing block, a first gear is fixedly connected to the output end of the first motor, and a second gear is rotationally connected to the interior of the first fixing block. The first gear is meshed with the second gear, the outer wall of the second gear is fixedly connected with a first connecting column, the outer wall of the first connecting column is fixedly connected with a stirring rod, the bottom of the machine shell is fixedly connected with a discharging nozzle, and a lifting assembly is arranged in the machine shell. According to the asphalt stirring device, through cooperation of the first fixing block, the first motor, the first gear, the second gear, the first connecting column, the stirring rod and the heating barrel, the stirring effect can be achieved while asphalt and filler are dissolved, the problem that the asphalt and the filler are possibly not evenly mixed is solved, the construction efficiency is improved, and the construction cost is reduced. And the construction period is shortened.
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Description

Technical Field

[0001] The utility model relates to the field of road repair, in particular to an asphalt pavement repairing device. Background Art

[0002] Asphalt pavement is a common type of pavement in the transportation field, but due to long-term use, natural wear and tear, climate change and other factors, it often has damage problems such as cracks, potholes, and cracks. Asphalt pavement repair equipment can repair cracks, potholes, cracks and other problems to improve road safety and comfort.

[0003] In the existing asphalt pavement repair device, the operator will load the pre-prepared asphalt mixture into the storage tank. Then, the device will melt the asphalt and filler through the heating system. Next, the operator will move the device to the pavement area that needs to be repaired, start the spraying system, and spray the asphalt mixture evenly onto the damaged pavement. Finally, after the repair material solidifies, the repair work is completed.

[0004] The existing asphalt pavement repair device melts the asphalt and filler and then sprays them. The sprayed asphalt mixture melt may not be fully mixed with the filler, so a secondary repair may be required, resulting in low construction efficiency and long construction period of the repair device. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an asphalt pavement repair device, which aims to improve the problem that the asphalt mixture melt liquid of the existing asphalt pavement repair device may not be fully mixed with the filler, resulting in low construction efficiency and long construction period of the repair device.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an asphalt pavement repair device, comprising a casing, a fixed block 1 is fixedly connected inside the casing, a motor 1 is fixedly connected inside the fixed block 1, a gear 1 is fixedly connected to the output end of the motor 1, a gear 2 is rotatably connected inside the fixed block 1, the gear 1 is meshed with the gear 2, a connecting column 1 is fixedly connected to the outer wall of the gear 2, a stirring rod is fixedly connected to the outer wall of the connecting column 1, a heating barrel is fixedly connected inside the casing, a feeding bin is fixedly connected inside the casing, a discharge nozzle is fixedly connected to the bottom of the casing, and a lifting component is arranged inside the casing.

[0007] Furthermore, the lifting assembly includes a cylinder and a lifting block, the output end of the cylinder is fixedly connected to the top of the lifting block, the outer wall of the cylinder is fixedly connected to the inside of the casing, and the outer wall of the lifting block is slidably connected to the inside of the casing.

[0008] Furthermore, wheels are rotatably connected to both sides of the outer wall of the casing.

[0009] Furthermore, a second motor is fixedly connected inside the lifting block, and a disc is fixedly connected to an output end of the second motor.

[0010] Furthermore, a rotating block is rotatably connected to the bottom of the disc, and a rotating shaft is rotatably connected to the bottom of the rotating block.

[0011] Furthermore, a transmission rod is fixedly connected to the outer wall of the rotating shaft, a sliding block is rotatably connected to the bottom of the rotating block on the lower side, a connecting column 2 is fixedly connected inside the lifting block, a fixed block 25 is fixedly connected to the bottom of the connecting column 2, and the bottom of the fixed block 25 is fixedly connected to the lifting block.

[0012] Furthermore, a screw rod is threadedly connected inside the slider, one end of the screw rod is rotatably connected to a connecting block, a motor three is fixedly connected inside the connecting block, and an output end of the motor three is fixedly connected to the other end of the screw rod.

[0013] Furthermore, a sliding groove is provided inside the connecting block, the outer wall of the sliding block is slidably connected to the inside of the sliding groove, and the inside of the connecting block is slidably connected to the second outer wall of the connecting column.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, by means of the coordination among the fixed block 1, the motor 1, the gear 1, the gear 2, the connecting column 1, the stirring rod and the heating barrel, the asphalt material and the filler can be stirred while being melted, thereby solving the problem that the asphalt material and the filler may not be evenly mixed, improving the construction efficiency and shortening the construction period.

[0016] 2. In the utility model, through the cooperation among the motor 2, the disc, the rotating block, the rotating column, the transmission rod, the slider and the screw rod, the effect of compacting the road surface at a higher speed and more consistent force is achieved, which solves the problem that the traditional road repair process usually requires manual operation or the use of manual tools for compaction, and reduces the working time and risks of personnel at the construction site. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of an asphalt pavement repair device proposed by the utility model;

[0018] Figure 2 A cross-sectional schematic diagram of a fixing block of an asphalt pavement repair device proposed by the utility model;

[0019] Figure 3 This is a cross-sectional schematic diagram of a lifting block of an asphalt pavement repairing device proposed by the utility model.

[0020] Legend:

[0021] 1. Casing; 2. Fixed block 1; 3. Motor 1; 4. Gear 1; 5. Gear 2; 6. Connecting column 1; 7. Stirring rod; 8. Heating barrel; 9. Feeding bin; 10. Wheel; 11. Cylinder; 12. Lifting block; 13. Motor 2; 14. Disc; 15. Rotating block; 16. Rotating shaft; 17. Transmission rod; 18. Slider; 19. Screw; 20. Slide; 21. Discharge nozzle; 22. Connecting block; 23. Connecting column 2; 24. Fixed block 2; 25. Motor 3. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Reference Figure 1 - Figure 3 The utility model provides an embodiment: an asphalt pavement repair device, including a casing 1, a fixed block 2 is fixedly connected inside the casing 1, a motor 3 is fixedly connected inside the fixed block 2, a gear 4 is fixedly connected to the output end of the motor 3, a gear 2 5 is rotatably connected inside the fixed block 2, the gear 4 is meshed with the gear 2 5, a connecting column 6 is fixedly connected to the outer wall of the gear 2 5, a stirring rod 7 is fixedly connected to the outer wall of the connecting column 6, a heating barrel 8 is fixedly connected inside the casing 1, a feeding bin 9 is fixedly connected inside the casing 1, a discharge nozzle 21 is fixedly connected to the bottom of the casing 1, and a lifting component is arranged inside the casing 1;

[0024] Specifically, when using the asphalt pavement repair device, first add the asphalt and the filler into the charging bin 9, and then the asphalt and the filler enter the heating barrel 8. At this time, start the heating barrel 8. After the asphalt and the filler are melted, start the motor 3. The motor 3 drives the gear 4 to rotate, and then the gear 4 drives the gear 2 5 to rotate. Finally, the gear 2 5 is driven by the force to drive the stirring rod 7 to move. The movement of the stirring rod can promote the flow of the asphalt and the filler, ensuring that the asphalt and the filler form a good circulation in the stirring barrel, thereby achieving uniform mixing and temperature balance of the asphalt and the filler, improving the quality of the asphalt repair material, and finally the asphalt can be injected into the position to be repaired through the discharge nozzle 21.

[0025] Reference Figure 1 - Figure 3The lifting assembly includes a cylinder 11 and a lifting block 12, the output end of the cylinder 11 is fixedly connected to the top of the lifting block 12, the outer wall of the cylinder 11 is fixedly connected to the inside of the casing 1, and the outer wall of the lifting block 12 is slidably connected to the inside of the casing 1;

[0026] Specifically, when the asphalt pavement repair device needs to be used to vibrate and compact the road surface, first start the cylinder 11, and the cylinder 11 will drive the lifting block 12 to descend until it reaches the position where vibration compaction is required. When the vibration mechanism is not in use, the cylinder 11 can be started to contract, and the cylinder 11 will drive the lifting block 12 to rise to facilitate the movement of the repair device.

[0027] Reference Figure 1 - Figure 3 , wheels 10 are rotatably connected to both sides of the outer wall of the casing 1, a motor 2 13 is fixedly connected inside the lifting block 12, a disc 14 is fixedly connected to the output end of the motor 2 13, a rotating block 15 is rotatably connected to the bottom of the disc 14, a rotating shaft 16 is rotatably connected to the bottom of the rotating block 15, a transmission rod 17 is fixedly connected to the outer wall of the rotating shaft 16, a slider 18 is rotatably connected to the bottom of the lower rotating block 15, a connecting column 23 is fixedly connected inside the lifting block 12, a fixed block 24 is fixedly connected to the bottom of the connecting column 23, and the bottom of the fixed block 24 is fixedly connected to the lifting block 12, a screw rod 19 is threadedly connected inside the slider 18, one end of the screw rod 19 is rotatably connected to the connecting block 22, a motor 3 25 is fixedly connected inside the connecting block 22, the output end of the motor 3 25 is fixedly connected to the other end of the screw rod 19, a slide groove 20 is opened inside the connecting block 22, the outer wall of the slider 18 is slidably connected inside the slide groove 20, and the inner wall of the connecting block 22 is slidably connected to the outer wall of the connecting column 23;

[0028] Specifically, when it is necessary to use the asphalt pavement repair device to vibrate and compact the pavement, after lowering the lifting block 12, start the motor 2 13, and the motor 2 13 drives the disc 14 to rotate, and the rotation of the disc 14 drives the rotating block 15 and the rotating shaft 16 to move. The rotating block 15 will rotate in the horizontal direction, and the rotating shaft 16 will rotate in the vertical direction. Then the rotating shaft 16 drives the slider 18 to move through the transmission rod 17. The slider 18 also has a rotating block 15 and a rotating shaft 16, so the transmission rod 17 can transmit the power of the motor 2 13 to the slider 18. Finally, the slider 18 drives the connecting block 22 to reciprocate up and down to vibrate and compact the repaired pavement, so that the repair material is more closely combined with the surrounding pavement, and the repair effect is more uniform and stable.

[0029] Working principle: When using the asphalt pavement repair device, first add asphalt and other fillers into the charging bin 9, the asphalt and other fillers pass through the charging bin 9 and enter the heating barrel 8, and then start the heating barrel 8 to heat the asphalt and other fillers. When the asphalt and other fillers are melted, start the motor 3. Driven by the motor 3, the gear 4 is forced to rotate, and then drives the gear 2 5 to rotate, and then the gear 2 5 drives the stirring rod 7 to stir the asphalt and other fillers to ensure that the asphalt is evenly distributed and fully mixed with the filler. After the heating and stirring are completed, the material is injected into the road repair site through the discharge nozzle 21, and then the cylinder 11 is started to control the lifting block 12 to descend, and then the motor 2 13 is started. The motor 2 13 drives the disc 14 to rotate, and then the transmission rod 17 is forced to drive the connecting block 22 to move, continuously rise to the highest point and then fall and hit the fixed block 24 to generate vibration. Through the vibration of this mechanism, bubbles and gaps in the asphalt can be effectively eliminated to ensure that the filling material is evenly fitted to the surrounding road surface.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An asphalt pavement repair device, comprising a housing (1), characterized in that: A fixed block 1 (2) is fixedly connected inside the casing (1), a motor 1 (3) is fixedly connected inside the fixed block 1 (2), a gear 1 (4) is fixedly connected to the output end of the motor 1 (3), a gear 2 (5) is rotatably connected inside the fixed block 1 (2), the gear 1 (4) is meshed with the gear 2 (5), a connecting column 1 (6) is fixedly connected to the outer wall of the gear 2 (5), a stirring rod (7) is fixedly connected to the outer wall of the connecting column 1 (6), a heating barrel (8) is fixedly connected to the casing (1), a feeding bin (9) is fixedly connected to the casing (1), a discharge nozzle (21) is fixedly connected to the bottom of the casing (1), and a lifting component is arranged inside the casing (1).

2. The asphalt pavement repairing device according to claim 1, characterized in that: The lifting assembly comprises a cylinder (11) and a lifting block (12); the output end of the cylinder (11) is fixedly connected to the top of the lifting block (12); the outer wall of the cylinder (11) is fixedly connected to the inside of the casing (1); and the outer wall of the lifting block (12) is slidably connected to the inside of the casing (1).

3. The asphalt pavement repairing device according to claim 2, characterized in that: Wheels (10) are rotatably connected to both sides of the outer wall of the casing (1).

4. The asphalt pavement repairing device according to claim 3, characterized in that: The lifting block (12) is fixedly connected to a second motor (13) inside, and a disc (14) is fixedly connected to the output end of the second motor (13).

5. The asphalt pavement repairing device according to claim 4, characterized in that: The bottom of the disc (14) is rotatably connected to a rotating block (15), and the bottom of the rotating block (15) is rotatably connected to a rotating shaft (16).

6. The asphalt pavement repairing device according to claim 5, characterized in that: The outer wall of the rotating shaft (16) is fixedly connected with a transmission rod (17), the bottom of the rotating block (15) on the lower side is rotatably connected with a sliding block (18), the interior of the lifting block (12) is fixedly connected with a second connecting column (23), the bottom of the second connecting column (23) is fixedly connected with a second fixing block (24), and the bottom of the second fixing block (24) is fixedly connected to the lifting block (12).

7. The asphalt pavement repairing device according to claim 6, characterized in that: The slider (18) is internally threadedly connected to a screw rod (19), one end of the screw rod (19) is rotatably connected to a connecting block (22), a motor three (25) is fixedly connected inside the connecting block (22), and an output end of the motor three (25) is fixedly connected to the other end of the screw rod (19).

8. The asphalt pavement repairing device according to claim 7, characterized in that: A sliding groove (20) is provided inside the connecting block (22), the outer wall of the sliding block (18) is slidably connected inside the sliding groove (20), and the inside of the connecting block (22) is slidably connected to the outer wall of the second connecting column (23).