Material sucking and translating mechanism and automatic film tearing device

By designing the translation material suction mechanism in the automatic film tearing equipment, and using the flat suction parts and in-place detection components to level the soft FPC workpiece, the problems of bending deformation and film tearing in traditional equipment are solved, and the production efficiency is improved and the production efficiency is reduced. cost.

CN222192695UActive Publication Date: 2024-12-17XINZHEN (ZHUHAI) INTELLIGENT EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420660799.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-17
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

In the production of flexible circuit boards, traditional automatic film tearing equipment is difficult to effectively handle soft FPC workpieces, resulting in bending deformation and film tearing unsuccessful or damaged, and manual film tearing is inefficient and costly.

Method used

A translation material suction mechanism is designed, including a mounting frame, a lifting seat, a lifting drive device and a flat suction piece. The flat suction piece is provided with a chamber and a vacuum connection end, and the adsorption hole is in communication with the chamber for use before sucking the workpiece. Level the workpiece to prevent bending and equipped with in-place inspection and buffering components to ensure smooth and safe handling of the workpiece.

Benefits of technology

Through the leveling function, the FPC workpiece is effectively prevented from bending during the suction process, which improves the success rate of tearing the film and the protection of the workpiece, improves the production efficiency and reduces the production cost.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222192695U_ABST
    Figure CN222192695U_ABST
Patent Text Reader

Abstract

The utility model provides a material sucking and translating mechanism and an automatic film tearing device, the material sucking and translating mechanism comprises a mounting rack, a lifting seat, a lifting driving device and a first material taking assembly, the lifting seat is arranged on the mounting rack, the first material taking assembly is arranged on the lifting seat, and the lifting driving device can drive the lifting seat and the first material taking assembly to move along the Z direction; the first material taking assembly comprises a flat suction part, the flat suction part is provided with a cavity and a vacuum connecting end, the bottom wall of the flat suction part is provided with a suction plane extending along the XY plane, a plurality of suction holes are formed in the suction plane, and the suction holes and the vacuum connecting end communicate with the cavity. The automatic film tearing device comprises a material sucking and translating mechanism. Before materials are moved, a soft workpiece is leveled, bending deformation of the workpiece is avoided, and follow-up film tearing operation is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of material transfer mechanisms, in particular to a suction and translation material transfer mechanism and an automatic film tearing device. Background Art

[0002] Flexible Printed Circuit (FPC), also known as soft circuit board, flexible circuit board, is favored for its excellent characteristics such as light weight, thin thickness, free bending and folding. With the rapid development of the electronics industry, circuit board design is becoming more and more high-precision and high-density, and the development of the FPC industry has become an inevitable trend. In the FPC flexible circuit board industry, a layer of FPC protective film needs to be covered on the FPC. The main functions of the protective film are: 1. Protect the copper foil from being exposed to the air to avoid oxidation of the copper foil; 2. Cover for subsequent surface treatment; 3. In subsequent SMT, it plays a solder mask role. During the transportation and protection process of the FPC protective film, the film is covered with a layer of base paper, which needs to be separated before using the protective film.

[0003] Traditional equipment basically peels off the backing paper from the roll, cuts it into single sheets, and then sticks it on the copper foil. However, most domestic FPC manufacturers are relatively small in scale, and the number of single products produced daily is relatively small (tens to hundreds of sheets). Using roll film will cause cost waste, so these factories prefer to use single-sheet, punched protective film, tear the film manually and then stick it on the copper foil. However, manual work has the problems of low labor efficiency and high production cost.

[0004] There is an urgent need to develop a device that can automatically tear off the film. Before automatic film tearing, the FPC workpiece needs to be loaded. The traditional loading mechanism generally sucks the FPC workpiece through a vacuum suction cup. Since the FPC workpiece is relatively soft, even if multiple vacuum suction cups are set to suck the FPC workpiece at the same time, the FPC workpiece will undergo certain bending and deformation. If the bent FPC workpiece is directly placed in the film tearing mechanism, the film tearing may fail or the FPC workpiece may be damaged during the film tearing process. Utility Model Content

[0005] The first purpose of the utility model is to provide a material suction and leveling mechanism with a suction and leveling function.

[0006] The second object of the utility model is to provide an automatic film tearing device comprising the above-mentioned material suction and translation mechanism.

[0007] In order to achieve the above-mentioned first purpose, the utility model provides a suction and translation material mechanism, including a mounting frame, a lifting seat, a lifting drive device and a first material picking assembly, the lifting seat is arranged on the mounting frame, the first material picking assembly is arranged on the lifting seat, and the lifting drive device can drive the lifting seat and the first material picking assembly to move along the Z direction; the first material picking assembly includes a suction and translation piece, the suction and translation piece is provided with a chamber and a vacuum connecting end, the bottom wall of the suction and translation piece is provided with a suction plane extending along the XY plane, a plurality of suction holes are opened on the suction plane, and the suction holes and the vacuum connecting end are both connected to the chamber.

[0008] It can be seen from the above scheme that by providing a suction plane on the suction flattening member, it is convenient to flatten the workpiece before sucking it up, so as to prevent the soft workpiece from bending and deforming when being sucked up, which is conducive to the subsequent film tearing operation.

[0009] A further solution is that the suction member includes a top plate, a bottom plate and multiple side plates, the top plate and the bottom plate are arranged opposite to each other, the side plates are connected between the top plate and the bottom plate, and the multiple side plates are respectively arranged around the top plate, and the side plates are connected between the top plate and the bottom plate, a chamber is formed between the top plate, the bottom plate and the multiple side plates, the suction hole runs through the thickness direction of the bottom plate, and the vacuum connection end is arranged on the top plate.

[0010] A further solution is that an in-place detection component is provided on the suction flat piece, and the in-place detection component includes an in-place detection device and a detection channel. The detection channel runs through the suction planes of the top plate, the chamber and the bottom plate. The detection channel is not connected to the chamber. The in-place detection device is arranged on the top plate, and the detection light emitted by the in-place detection device can pass through the detection channel.

[0011] A further solution is that the lifting seat is provided with a first mounting plate, the suction leveling member is elastically connected to the first mounting plate and can be moved up and down, and a buffer assembly is connected between the first mounting plate and the suction leveling member.

[0012] A further solution is that the buffer assembly includes a linear bearing, a guide rod, a limit piece and a first elastic piece. The linear bearing is arranged on a first mounting plate, the guide rod is inserted in the linear bearing, the limit piece is connected to the upper part of the guide rod and can limit the separation of the guide rod from the linear bearing, the lower part of the guide rod is connected to the suction piece, the first elastic piece elastically abuts between the linear bearing and the suction piece, and the suction piece and the guide rod can move back and forth along the axis of the linear bearing.

[0013] A further solution is that the suction and translation material transfer mechanism further includes a second material picking component, and the second material picking component is arranged on one side of the first material picking component.

[0014] A further solution is that the second material picking assembly includes a second mounting plate and a plurality of small material suction assemblies, the second mounting plate is connected to the lifting seat, the plurality of small material suction assemblies are arranged on the second mounting plate and all extend toward the same side, and the position of the small material suction assembly on the second mounting plate is adjustable.

[0015] A further solution is that the material suction component includes a magnetic component, a mounting rod, a second elastic component, a suction cup connector and a suction cup. The magnetic component and the suction cup connector are respectively connected to the two ends of the mounting rod, the magnetic component is magnetically connected to the second mounting plate, the second elastic component is elastically abutted between the magnetic component and the suction cup connector, the suction cup is connected to the suction cup connector, and the suction cup connector and the suction cup can elastically move along the axis of the mounting rod.

[0016] In order to achieve the above second purpose, the utility model provides a film tearing device, including a fixed frame, a film tearing mechanism and the above material suction and translation mechanism, wherein the material suction and translation mechanism is arranged on the fixed frame and can move toward the film tearing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of an embodiment of the material suction and translation mechanism of the utility model.

[0018] Figure 2 It is a cross-sectional view of an embodiment of the material suction and translation mechanism of the utility model.

[0019] Figure 3 yes Figure 2 Enlarged view of point A in the middle.

[0020] Figure 4 It is a structural diagram of the first viewing angle of the suction and translation component in the embodiment of the suction and translation material mechanism of the utility model.

[0021] Figure 5 It is a structural diagram of the suction and translation component in the embodiment of the suction and translation material mechanism of the utility model from a second viewing angle.

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments. DETAILED DESCRIPTION

[0023] Embodiment of the material suction and translation mechanism:

[0024] See also Figures 1 to 5 The present embodiment provides a suction and translation material mechanism, comprising a mounting frame 1, a lifting seat 2, a lifting drive device 3, a first material picking assembly 4 and a second material picking assembly 5. The lifting seat 2 is arranged on the mounting frame 1, the first material picking assembly 4 and the second material picking assembly 5 are arranged on the lifting seat 2 along the X direction, and the lifting drive device 3 can drive the lifting seat 2, the first material picking assembly 4 and the second material picking assembly 5 to move back and forth along the Z direction.

[0025] The first material taking component 4 includes a suction flat member 41, which is a flat structure, preferably a flat rectangular structure. A chamber 414 is arranged inside the suction flat member 41, and a vacuum connection end 415 connected to the chamber 414 is arranged outside the suction flat member 41. The vacuum connection end 415 is connected to a vacuum generator through a pipeline. The vacuum generator can be connected to the lifting seat 2 or fixedly arranged on one side of the suction flat moving mechanism. The former is preferred in this embodiment.

[0026] The suction flat member 41 includes a top plate 411, a bottom plate 412 and four side plates 413. The top plate 411 and the bottom plate 412 are arranged opposite to each other along the Z direction. The side plates 413 are connected between the top plate 411 and the bottom plate 412, and the multiple side plates 413 are respectively arranged around the top plate 411. A sealed chamber 414 is formed between the top plate 411, the bottom plate 412 and the multiple side plates 413. A suction plane extending along the XY plane is arranged on the bottom plate 412. A plurality of suction holes 4121 are opened on the suction plane. The plurality of suction holes 4121 are arranged vertically and horizontally and cover the entire suction plane. The suction holes 4121 penetrate the thickness direction of the bottom plate 412. The suction holes 4121 are connected to the chamber 414, and the FPC workpiece is adsorbed by the vacuum adsorption principle.

[0027] In this embodiment, the vacuum connection end 415 is disposed on the top plate 411 . The vacuum connection end 415 is preferably a connection sleeve, which is fixedly connected to the top plate 411 and protrudes from the surface of the top plate 411 to facilitate connection with the pipeline.

[0028] The suction member 41 is also provided with an in-place detection component 42, which includes an in-place detection device 421 and a detection channel 422. The detection channel 422 penetrates the suction plane of the top plate 411, the chamber 414 and the bottom plate 412 along the Z direction, and the detection channel 422 is not connected to the chamber 414. The in-place detection device 421 is arranged on the top plate 411, and the detection light emitted by the in-place detection device 421 can pass through the detection channel 422 to detect whether the FPC workpiece is in contact with the suction plane of the suction member 41. If it is in contact, the vacuum generator is controlled to evacuate, and the FPC workpiece is sucked up by the vacuum adsorption principle.

[0029] The lifting seat 2 is provided with a first mounting plate 21, and a suction member 41 is connected to the first mounting plate 21. A plurality of buffer components 43 are connected between the first mounting plate 21 and the suction member 41 to play a buffering role and prevent the FPC workpiece from being crushed. Specifically:

[0030] like Figure 3As shown, the buffer assembly 43 includes a linear bearing 431, a guide rod 432, a limit piece 433 and a first elastic piece 434. The linear bearing 431 is arranged on the first mounting plate 21 through, and the guide rod 432 is inserted in the linear bearing 431. The upper part of the guide rod 432 is connected to the limit piece 433. The limit piece 433 is arranged above the linear bearing 431 and can prevent the guide rod 432 from separating from the linear bearing 431. The lower part of the guide rod 432 is connected to the suction piece 41. The first elastic piece 434 elastically abuts between the linear bearing 431 and the suction piece 41. The suction piece 41 and the guide rod 432 can elastically move back and forth along the axis of the linear bearing 431.

[0031] Combination Figure 1 and Figure 2 The second material taking component 5 is arranged on one side of the first material taking component 4, and a plurality of support members 22 are connected to the first mounting plate 21. The support members 22 extend along the X direction and protrude from the first mounting plate 21 to one side thereof.

[0032] The second material taking assembly 5 comprises a second mounting plate 51 and a plurality of material suction small assemblies 52. The second mounting plate 51 is connected to the protruding end of the support member 22. The plurality of material suction small assemblies 52 are arranged in two rows on the second mounting plate 51, and all the material suction small assemblies 52 extend downward.

[0033] In this embodiment, the position of the small suction component 52 on the second mounting plate 51 is adjustable, that is, the position of the small suction component 52 can be freely adjusted according to actual needs to be compatible with FPC workpieces of different specifications. Specifically:

[0034] The material suction subassembly 52 includes a magnetic member 521, a mounting rod 522, a second elastic member 523, a suction cup connector 524 and a suction cup 525. The magnetic member 521 and the suction cup connector 524 are respectively connected to the two ends of the mounting rod 522. The second mounting plate 51 and the mounting rod 522 are both made of magnetic metal materials. The magnetic member 521 is magnetically connected to the second mounting plate 51 and the mounting rod 522. The second elastic member 523 elastically abuts between the magnetic member 521 and the suction cup connector 524. The suction cup 525 is connected to the suction cup connector 524, and the suction cup 525 can elastically move along the axis of the mounting rod 522.

[0035] Automatic film tearing device embodiment:

[0036] The present embodiment provides an automatic film tearing device, comprising a fixed frame, a film tearing mechanism and the above-mentioned suction and translation mechanism, wherein the suction and translation mechanism is arranged on the fixed frame and can move toward the film tearing mechanism. Preferably, an X-direction translation module is arranged on the fixed frame, and the X-direction translation module can drive the suction and translation mechanism to move back and forth along the X-direction.

[0037] In summary, the utility model provides a second material-picking component to transfer batches of FPC workpieces one by one to the bottom of the first material-picking component; by providing a suction plane on the suction flattening member, it is convenient to flatten the workpiece before sucking it up, thereby preventing the soft workpiece from bending and deforming when being sucked up, which is conducive to the subsequent film tearing operation.

[0038] Finally, it should be emphasized that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A material suction and translation mechanism, characterized in that : It includes a mounting frame, a lifting seat, a lifting drive device and a first material picking component, the lifting seat is arranged on the mounting frame, the first material picking component is arranged on the lifting seat, and the lifting drive device can drive the lifting seat and the first material picking component to move along the Z direction; The first material picking component includes a suction member, which is provided with a chamber and a vacuum connection end. The bottom wall of the suction member is provided with a suction plane extending along the XY plane. The suction plane is provided with multiple suction holes. The suction holes and the vacuum connection end are both connected to the chamber.

2. The material suction and translation mechanism according to claim 1, characterized in that: The suction member includes a top plate, a bottom plate and a plurality of side plates, the top plate and the bottom plate are arranged opposite to each other, the side plates are connected between the top plate and the bottom plate, and the plurality of side plates are respectively arranged around the top plate, the chamber is formed between the top plate, the bottom plate and the plurality of side plates, the suction hole runs through the thickness direction of the bottom plate, and the vacuum connection end is arranged on the top plate.

3. The material suction and translation mechanism according to claim 2, characterized in that: The suction member is provided with an in-place detection component, which includes an in-place detection device and a detection channel. The detection channel runs through the suction plane of the top plate, the chamber and the bottom plate. The detection channel is not connected to the chamber. The in-place detection device is arranged on the top plate, and the detection light emitted by the in-place detection device can pass through the detection channel.

4. The material suction and translation mechanism according to claim 1, characterized in that: The lifting seat is provided with a first mounting plate, the suction member is connected to the first mounting plate, and a buffer assembly is connected between the first mounting plate and the suction member.

5. The material suction and translation mechanism according to claim 4, characterized in that: The buffer assembly includes a linear bearing, a guide rod, a limit piece and a first elastic piece. The linear bearing is arranged on the first mounting plate, the guide rod is inserted in the linear bearing, the limit piece is connected to the upper part of the guide rod and can limit the separation of the guide rod from the linear bearing, the lower part of the guide rod is connected to the suction piece, the first elastic piece elastically abuts between the linear bearing and the suction piece, and the suction piece and the guide rod can move back and forth along the axis of the linear bearing.

6. The material suction and translation mechanism according to any one of claims 1 to 5, characterized in that: The material suction and translation mechanism further comprises a second material picking component, and the second material picking component is arranged on one side of the first material picking component.

7. The material suction and translation mechanism according to claim 6, characterized in that: The second material picking assembly includes a second mounting plate and a plurality of small material suction assemblies. The second mounting plate is connected to the lifting seat. The plurality of small material suction assemblies are arranged on the second mounting plate and extend toward the same side. The position of the small material suction assembly on the second mounting plate is adjustable.

8. The material suction and translation mechanism according to claim 7, characterized in that: The material suction component includes a magnetic component, a mounting rod, a second elastic component, a suction cup connector and a suction cup, the magnetic component and the suction cup connector are respectively connected to the two ends of the mounting rod, the magnetic component is magnetically connected to the second mounting plate, the second elastic component elastically abuts between the magnetic component and the suction cup connector, the suction cup is connected to the suction cup connector, and the suction cup connector and the suction cup can elastically move along the axis of the mounting rod.

9. Automatic film tearing device, characterized by: It comprises a fixed frame, a film tearing mechanism and the material suction and translational material transfer mechanism according to any one of claims 1 to 8, wherein the material suction and translational material transfer mechanism is arranged on the fixed frame and can move toward the film tearing mechanism.