Soil covering device for edible mushroom cultivation

Abstract

The utility model discloses a soil covering device for edible mushroom cultivation, which comprises a frame and a soil covering cultivation basket, a conveying mechanism of the soil covering cultivation basket is mounted on the frame, a stirring station, a soil covering station and a spraying station are sequentially arranged on the conveying mechanism, a stirring mechanism is arranged above the conveying mechanism at the stirring station, and a spraying mechanism is arranged above the spraying station. A soil covering assembly is arranged above the conveying mechanism at the soil covering station, a spraying mechanism is arranged above the conveying mechanism at the spraying station, the stirring mechanism comprises a stock bin and a stirring assembly installed in the stock bin, a feeding port is formed in the top of the stock bin, a discharging port is formed in the bottom of the stock bin, and a quantitative plate frame is installed at the discharging port; the quantitative plate frame is mounted on the rack through a linear module; a movable gate plate is mounted at the bottom of the quantitative plate frame; the soil covering assembly is provided with a soil flushing plate, and the soil flushing plate is installed on the rack through a soil flushing power mechanism. By means of the quantitative plate frame and the soil flushing plate, an automatic mechanical means is adopted, soil covers a culture medium of the cultivation basket, soil covering is even, and working efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of edible fungus cultivation, in particular to a soil covering device for edible fungus cultivation. Background Art

[0002] Soil-borne fungi are a type of edible fungi that use organic matter in the soil as nutrients to grow. They often grow in moist, fertile soil rich in organic matter. They have the functions of supplementing nutrition, promoting digestion, improving immunity and preventing cardiovascular and cerebrovascular diseases. With the development of modern society, more and more people are pursuing health and wellness. Various types of soil-borne fungi have gradually become a new trend, with huge market potential.

[0003] Due to the size limitations of mushroom bags and bottles, it is difficult to use the corresponding mushroom bags and bottles for native mushrooms, and it is difficult to use mushroom bags and bottles to meet the needs of using one set of equipment to produce several kinds of native mushrooms and mechanized automatic soil covering. Moreover, during the cultivation process of mushroom bags and bottles, the amount of soil covering is large, which requires a lot of manual labor, and manual soil covering is difficult to be uniform, and the operation efficiency is low. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a soil covering device for cultivating edible fungi with reasonable design, high automation and large cultivation soil covering space in view of the deficiencies of the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A soil covering device for edible fungus cultivation, characterized in that the device comprises a frame and a soil covering cultivation basket, a conveying mechanism of the soil covering cultivation basket is installed on the frame, a stirring station, a soil covering station and a spraying station are sequentially arranged on the conveying mechanism, a stirring mechanism is arranged above the conveying mechanism at the stirring station, a soil covering assembly is arranged above the conveying mechanism at the soil covering station, a spraying mechanism is arranged above the conveying mechanism at the spraying station, and a limiting mechanism of the soil covering cultivation basket is arranged at the stirring station, the soil covering station and the spraying station;

[0007] The mixing mechanism comprises a silo mounted on a frame and a mixing assembly mounted in the silo, the silo is arranged above the conveying mechanism, a feed port is arranged at the top of the silo, a discharge port is arranged at the bottom of the silo, a quantitative plate frame for controlling the thickness of the covering soil is installed at the discharge port, the quantitative plate frame is mounted on the frame through a linear module, an opening is arranged at the bottom of the quantitative plate frame, a movable gate is installed at the opening, the movable gate is mounted at the bottom of the quantitative plate frame through a gate guide mechanism, an opening device of the movable gate is arranged on the quantitative plate frame, and a push-pull power mechanism for pushing the quantitative plate frame from the mixing station to the covering soil station is installed on the frame;

[0008] The soil covering component is provided with a soil flushing plate for flushing the soil in the quantitative plate frame into the soil covering cultivation basket to complete the soil covering operation. The soil flushing plate is a horizontally arranged plate, the area of ​​the plate is almost equal to the surface area of ​​the soil covering cultivation basket, and the soil flushing plate is installed on the frame through a soil flushing power mechanism.

[0009] The technical problem to be solved by the utility model can also be achieved through the following technical scheme, the stirring assembly includes a horizontally arranged stirring shaft and a plurality of stirring rods, the stirring rods are arranged in parallel with the stirring shaft, the stirring rods are connected to the stirring shaft through fasteners, adjacent stirring rods are staggered and arranged on both sides of the stirring shaft, both ends of the stirring shaft are installed on the side walls of the silo through bearing seats, a transmission gear is installed at one end of the stirring shaft extending out of the silo, the transmission gears between adjacent stirring shafts are meshed with each other, a stirring power mechanism for driving the stirring shaft to rotate is installed at the other end of the stirring shaft extending out of the silo, the stirring power mechanism includes a stirring motor and a driving wheel, the driving wheel is installed on one of the stirring shafts, and the output shaft of the stirring motor is connected to the driving wheel through a transmission mechanism.

[0010] The technical problem to be solved by the utility model can also be achieved through the following technical solution: the stirring assembly is provided with at least two groups, the two groups of stirring assemblies are arranged side by side, and the stirring rods on adjacent stirring assemblies are staggered.

[0011] The technical problem to be solved by the utility model can also be achieved through the following technical scheme, in which a bottom plate for closing the bottom discharge port of the silo is fixed on one side of the quantitative plate frame, and when the quantitative plate frame is pushed from the mixing station to the soil covering station, the bottom plate moves to the silo discharge port of the mixing station as the quantitative plate frame moves, thereby closing the silo discharge port.

[0012] The technical problem to be solved by the utility model can also be achieved through the following technical scheme. The linear module includes a movable frame provided with a linear slide groove. The movable frame is arranged on both sides of the quantitative plate frame and is fixedly connected to the quantitative plate frame. A slider that slides with the linear slide groove is installed on the silo. The slider can be a bearing, a roller, etc. If it is a bearing, a connecting shaft that cooperates with the bearing is provided on the silo. The slider using a bearing has high precision and good strength.

[0013] The technical problem to be solved by the utility model can also be achieved through the following technical solution: the gate guide mechanism is provided with a plurality of support blocks for supporting the movable gate, the support blocks are symmetrically arranged on both sides of the movable gate, and the support blocks are fixed to the bottom of the quantitative plate frame.

[0014] The technical problem to be solved by the utility model can also be achieved through the following technical scheme. The spray mechanism includes a bracket and a plurality of spray nozzles. The spray nozzles are arranged in an array and installed on the bracket. The spray nozzles are connected to the water storage container through a pipeline, and an electromagnetic control valve and a pressure reducing valve are installed on the pipeline.

[0015] The technical problem to be solved by the utility model can also be achieved through the following technical scheme, the conveying mechanism includes a plurality of conveying rollers arranged side by side, both ends of the conveying rollers are installed on the frame through bearings, the conveying rollers are driven by sprocket chains, and a conveying motor is installed on the frame to drive the conveying rollers to rotate to transport the soil-covered cultivation basket.

[0016] The technical problem to be solved by the utility model can also be achieved through the following technical scheme, the limiting mechanism includes a limiting baffle arranged on the output side of the mixing station, the covering station or the spraying station, and the limiting baffle is installed on the frame by blocking the power mechanism.

[0017] The technical problem to be solved by the utility model can also be achieved through the following technical scheme: the push-pull power mechanism is a push plate cylinder, the opening device is a gate cylinder, and the push-pull power mechanism is a push plate cylinder.

[0018] Compared with the prior art, the utility model controls the thickness of the soil covering by setting the measuring plate frame, and realizes the automated mechanical means with the cooperation of the soil covering component, so as to cover the soil on the culture medium of the soil covering cultivation basket, and then spray water on the soil surface to create a suitable growth environment for native edible fungi; the soil covering machine has a large soil load, uniform soil covering, and high work efficiency; the soil covering component adopts the combination of the quantitative plate frame and the soil flushing plate to avoid the unevenness of manual soil covering, improve the soil covering efficiency and effect, and ensure the consistency of the soil covering thickness of each soil covering cultivation basket. The soil covering device for edible fungi cultivation described in the utility model is suitable for the cultivation of native edible fungi such as morels, boletus, and red bamboo fungus. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural diagram of the soil covering device for edible fungus cultivation according to the utility model;

[0020] Figure 2 for Figure 1 AA section view;

[0021] Figure 3 for Figure 2 A top view of

[0022] Figure 4 for Figure 1 BB section view;

[0023] Figure 5 for Figure 1 CC section view;

[0024] Figure 6 It is the structural diagram of the quantitative plate frame;

[0025] Figure 7 for Figure 6 A top view of

[0026] Figure 8 for Figure 6 Right view of .

[0027] In the figure: 1-frame, 2-soil-covered cultivation basket, 3-mixing station, 4-soil-covering station, 5-spraying station, 6-silo, 7-transmission gear, 8-mixing motor, 9-soil-punching plate, 10-bracket, 11-gate cylinder, 12-quantitative plate frame, 13-movable gate, 14-push plate cylinder, 15-conveying roller, 16-conveying motor, 17-stirring shaft, 18-stirring rod, 19-driving wheel, 20-soil-punching cylinder, 21-spraying nozzle, 22-limit baffle, 23-blocking cylinder, 24-pressure reducing valve, 25-electromagnetic control valve, 26-bottom plate, 27-support block, 28-movable frame, 29-linear slide. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0030] Reference Figure 1-8 A soil covering device for edible fungus cultivation comprises soil covering equipment and a soil covering cultivation basket 2. A conveying mechanism of the soil covering cultivation basket 2 is installed on a frame 1. A stirring station 3, a soil covering station 4 and a spraying station 5 are sequentially arranged on the conveying mechanism. A stirring mechanism is arranged above the conveying mechanism at the stirring station 3. A soil covering assembly is arranged above the conveying mechanism at the soil covering station 4. A spraying mechanism is arranged above the conveying mechanism at the spraying station 5.

[0031] A limiting mechanism of the soil-covering cultivation basket 2 is provided at the mixing station 3, the soil-covering station 4 and the spraying station 5. The limiting mechanism includes a limiting baffle 22 provided at the output side of the mixing station 3, the soil-covering station 4 or the spraying station 5. The limiting baffle 22 is installed on the frame through a blocking power mechanism. The blocking power mechanism is a blocking cylinder 23. In addition to the disclosed cylinder, the power mechanism described in the utility model can also adopt any power structure disclosed in the prior art, such as an oil cylinder, a hydraulic cylinder, an electric cylinder, etc.;

[0032] The mixing mechanism comprises a silo 6 mounted on a frame 1 and a mixing assembly mounted in the silo 6, a feed port is provided at the top of the silo 6, a discharge port is provided at the bottom of the silo 6, a quantitative plate frame 12 for controlling the thickness of the soil covering is installed at the discharge port, the quantitative plate frame 12 is installed on the frame 1 through a linear module, the bottom of the quantitative plate frame 12 is provided with an opening, the opening area is the same as the surface area of ​​the soil covering cultivation basket, a movable gate 13 is installed at the opening, the movable gate 13 is installed at the bottom of the quantitative plate frame through a gate guide mechanism, the gate guide mechanism is composed of a plurality of support blocks arranged below the movable gate to support the movable gate, the support blocks are fixed to the bottom of the quantitative plate frame, an opening device for the movable gate is provided on the quantitative plate frame 12, the opening device is a gate cylinder 11, a push-pull power mechanism for pushing the quantitative plate frame 12 from the mixing station 3 to the soil covering station 4 is installed on the frame 1, and the push-pull power mechanism is a push plate cylinder 14;

[0033] The soil covering component is provided with a soil flushing plate 9 for flushing the soil in the quantitative plate frame 12 into the soil covering cultivation basket to complete the soil covering operation. The soil flushing plate is horizontally arranged, and the area of ​​the soil flushing plate is the same as the opening area of ​​the quantitative plate frame, so that the soil flushing plate can scrape the soil on the side wall of the quantitative plate frame. The soil flushing plate 9 is installed on the frame 1 through a soil flushing power mechanism. The soil flushing power mechanism can be a soil flushing cylinder 20, or any power structure disclosed in the prior art, such as an oil cylinder, a hydraulic cylinder, an electric cylinder, etc.

[0034] The stirring assembly includes a horizontally arranged stirring shaft 17 and a plurality of stirring rods 18, the stirring rods are arranged in parallel with the stirring shaft, the stirring rods 18 are connected to the stirring shaft 17 through fasteners, and adjacent stirring rods are staggered and arranged on both sides of the stirring shaft. Both ends of the stirring shaft 17 are installed on the side walls of the silo 6 through bearing seats, and one end of the stirring shaft 17 extending out of the silo is installed with a transmission gear 7, and the transmission gears 7 between adjacent stirring shafts 17 are meshed with each other. The other end of the stirring shaft 17 extending out of the silo 6 is installed with a stirring power mechanism for driving the stirring shaft to rotate, and the stirring power mechanism includes a stirring motor 8 and a driving wheel 19, and the driving wheel 19 is installed on one of the stirring shafts 17. The output shaft of the stirring motor 8 is connected to the driving wheel 19 through a transmission mechanism, and the transmission mechanism can also adopt a sprocket chain, a belt and a pulley or any transmission mechanism disclosed in the prior art;

[0035] The stirring components are provided with at least two groups, the two groups of stirring components are arranged side by side, the stirring rods on adjacent stirring components are staggered, the stirring components are arranged side by side above the soil covering cultivation basket, the paving area of ​​the stirring components is consistent with the area of ​​the soil covering cultivation basket, ensuring that the thickness of the soil in the soil covering cultivation basket is consistent.

[0036] A bottom plate 26 for closing the bottom discharge port of the silo is fixed on one side of the quantitative plate frame 12. When the quantitative plate frame 12 is pushed from the mixing station to the covering station, the bottom plate 26 moves to the silo discharge port of the mixing station as the quantitative plate frame moves, closing the silo 6 discharge port.

[0037] The linear module includes a movable frame 28 provided with a linear slide 29. The movable frame 28 is arranged on both sides of the quantitative plate frame 12 and is fixedly connected to the quantitative plate frame 12. A slider that slides with the linear slide 29 is installed on the silo 6. The form of the slider includes but is not limited to bearings, rollers and other structures, and can also be in the form of a fixed block.

[0038] The gate guide mechanism is provided with a plurality of support blocks 27 for supporting the movable gate. The support blocks 27 are symmetrically arranged on both sides of the movable gate 13 , and the support blocks 27 are fixed to the bottom of the quantitative plate frame 12 .

[0039] The spray mechanism includes a bracket 10 and a plurality of spray nozzles 21. The spray nozzles 21 are arranged in an array and installed on the bracket 10. The spray nozzles 21 are connected to the water storage container through a pipeline. An electromagnetic control valve 25 and a pressure reducing valve 24 are installed on the pipeline. There are 16 spray nozzles 21, and the 16 spray nozzles are arranged in a 4*4 array. By setting a pressure reducing valve, the water pressure is reduced to about 0.5kg to control the flow of the spray nozzle; by setting an electromagnetic control valve, the water switch is controlled.

[0040] The conveying mechanism includes a plurality of conveying rollers 15 arranged side by side. The conveying rollers 15 are mounted on the frame 1 through bearing seats. The conveying rollers 15 are driven by sprocket chains. A conveying motor 16 is installed on the frame 1 to drive the conveying rollers to rotate and transport the soil-covered cultivation basket.

[0041] A method for using the above-mentioned soil covering device for edible fungus cultivation comprises the following steps:

[0042] (1) The stirring mechanism is started, and the soil in the silo is rotated and stirred under the action of the stirring mechanism. During the stirring, the soil in the silo falls into the quantitative plate frame 12;

[0043] (2) The conveying motor is started, and the soil-covered cultivation basket 2 to be covered with soil and sprayed with water is transported from the mixing station to the soil-covering station. When the limit baffle 22 moves downward, the conveying motor 16 stops working, and the soil-covered cultivation basket 2 stops moving forward;

[0044] (3) After the mixing is completed, the push plate cylinder 14 pushes the quantitative plate frame 12 with soil to the soil covering station 4. When the soil in the quantitative plate frame 12 is located directly above the soil covering cultivation basket 2, the gate cylinder 11 is started to push the movable gate 13 to open the bottom of the quantitative plate frame 12, and the soil falls into the soil covering cultivation basket 2 filled with the culture medium.

[0045] (4) The soil flushing cylinder 20 moves downward, driving the soil flushing plate 9 downward, thereby flushing the remaining soil in the quantitative plate frame 12 into the basket;

[0046] (5) After the soil flushing is completed, the soil flushing plate 9 is reset, and then the movable gate plate 13 is pulled back to the bottom of the quantitative plate frame 12, and then the quantitative plate frame 12 is pulled back to the bottom of the silo 6;

[0047] (6) The limit baffle 22 at the soil covering station 4 moves downward, and the conveying motor 16 is started to convey the soil covering cultivation basket 2 from the soil covering station 4 to the spraying station 5. The conveying motor 16 stops working, and the spraying mechanism sprays water. After the spraying is completed, the limit baffle at the spraying station moves downward, and the conveying motor is started again to convey the soil covering cultivation basket that has been covered with soil and sprayed with water to the outside of the equipment.

[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A soil covering device for edible fungus cultivation, characterized in that: The device comprises a frame and a soil-covering cultivation basket, a conveying mechanism of the soil-covering cultivation basket is installed on the frame, a stirring station, a soil-covering station and a spraying station are arranged on the conveying mechanism in sequence, a stirring mechanism is arranged above the conveying mechanism at the stirring station, a soil-covering assembly is arranged above the conveying mechanism at the soil-covering station, and a spraying mechanism is arranged above the conveying mechanism at the spraying station; The mixing mechanism includes a silo and a mixing assembly installed in the silo, the silo is installed on a frame, a feed port is provided at the top of the silo, a discharge port is provided at the bottom of the silo, a quantitative plate frame for controlling the thickness of the covering soil is installed at the discharge port, the quantitative plate frame is installed on the frame through a linear module, an opening is provided at the bottom of the quantitative plate frame, a movable gate is provided at the opening, the movable gate is installed at the bottom of the quantitative plate frame through a gate guide mechanism, an opening device of the movable gate is provided on the quantitative plate frame, and a push-pull power mechanism for pushing the quantitative plate frame from the mixing station to the covering soil station is installed on the frame; The soil covering component is provided with a soil flushing plate for flushing the soil in the quantitative plate frame into the soil covering cultivation basket to complete the soil covering operation, and the soil flushing plate is installed on the frame through a soil flushing power mechanism.

2. The soil covering device for edible fungus cultivation according to claim 1, characterized in that: The stirring assembly comprises a horizontally arranged stirring shaft and a plurality of stirring rods, the stirring rods are arranged in parallel with the stirring shaft, the stirring rods are connected to the stirring shaft through fasteners, adjacent stirring rods are staggered and arranged on both sides of the stirring shaft, both ends of the stirring shaft are installed on the side wall of the silo through bearing seats, a transmission gear is installed at one end of the stirring shaft extending out of the silo, the transmission gears between adjacent stirring shafts are meshed with each other, and a stirring power mechanism for driving the stirring shaft to rotate is installed at the other end of the stirring shaft extending out of the silo, The stirring power mechanism comprises a stirring motor and a driving wheel. The driving wheel is mounted on one of the stirring shafts. The output shaft of the stirring motor is connected to the driving wheel through a transmission mechanism.

3. The soil covering device for edible fungus cultivation according to claim 2, characterized in that: The stirring components are provided with at least two groups, the two groups of stirring components are arranged side by side, and the stirring rods on adjacent stirring components are arranged staggered.

4. The soil covering device for edible fungus cultivation according to claim 1, characterized in that: A bottom plate for closing the discharge port at the bottom of the silo is fixed on one side of the quantitative plate frame. When the quantitative plate frame is pushed from the mixing station to the covering station, the bottom plate moves to the silo discharge port of the mixing station as the quantitative plate frame moves, closing the silo discharge port.

5. The soil covering device for edible fungus cultivation according to claim 1, characterized in that: The linear module comprises a moving frame provided with a linear slideway, the moving frame is arranged on both sides of the quantitative plate frame and fixedly connected with the quantitative plate frame, and a sliding block slidably matched with the linear slideway is installed on the silo.

6. A soil covering device for edible fungus cultivation according to claim 1 or 5, characterized in that: The gate plate guide mechanism is provided with a plurality of support blocks for supporting the movable gate plate, the support blocks are symmetrically arranged on both sides of the movable gate plate, and the support blocks are fixed on the bottom of the quantitative plate frame.

7. The soil covering device for edible fungus cultivation according to claim 1, characterized in that: A limiting mechanism for the soil-covering cultivation basket is provided at the mixing station, soil-covering station and spraying station. The limiting mechanism comprises a limiting baffle provided at the output side of the mixing station, soil-covering station or spraying station. The limiting baffle is installed on the frame by blocking the power mechanism.

8. The soil covering device for edible fungus cultivation according to claim 1, characterized in that: The spray mechanism comprises a bracket and a plurality of spray nozzles, the spray nozzles are arranged in an array and installed on the bracket, the spray nozzles are connected with the water storage container through a pipeline, and an electromagnetic control valve and a pressure reducing valve are installed on the pipeline.

9. The soil covering device for edible fungus cultivation according to claim 1, characterized in that: The conveying mechanism comprises a plurality of conveying rollers arranged side by side, both ends of the conveying rollers are mounted on a frame through bearings, the conveying rollers are driven by sprocket chains, and a conveying motor for driving the conveying rollers to rotate and transport the soil-covered cultivation basket is mounted on the frame.

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