Bubble removal stock bin device

By adopting a mechanical bubble removal device in the production of liquid slurry, the bubbles are removed by combining the suction component and the light mesh screen, the problem of bubbles affecting production is solved, and efficient defoaming and gas circulation without defoaming agents are achieved Utilization improves production safety and product quality.

CN222196010UActive Publication Date: 2024-12-20JIANGXI GUANGYUAN CHEM +1
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Patent Information

Application Number
CN202420780709.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-20
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

In the production process of liquid slurry, the emergence of bubbles not only affects production efficiency, but also brings safety risks. The existing technology mainly relies on defoaming agent treatment, and mechanical defoaming is rarely used, and the defoaming agent may introduce new species to affect the impact of the Product quality.

Method used

A bubble removal silo device was designed, and bubbles were removed by mechanical method by combining suction components and light mesh screens. The air suction recovery system was used to recycle and recycle gas to avoid contamination, and adjust the defoaming speed through the lifting system. .

Benefits of technology

Mechanical defoaming without defoaming agent is achieved, ensuring the cleanliness of materials, reducing bubble accumulation, avoiding changes in the air pressure of the silo, and improving production safety and product quality.

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Abstract

The utility model discloses a bubble removal stock bin device, which relates to the field of stock bins for liquid slurry, and comprises a stock bin, the top end of the stock bin is connected with an air suction component, the side wall of the lower end of the stock bin is provided with a feed port, the bottom of the stock bin is provided with a discharge port, and the upper part of the stock bin is provided with a movable light mesh screen. And a bubbler for dispersing materials is arranged at the bottom of the stock bin. The defoaming device is reasonable in layout and compact in structure, the movable light mesh screen is matched with the air suction assembly to form a mechanical defoaming structure, stable elimination operation of bubbles in materials is achieved, the bubbles of the materials in the stock bin are effectively reduced, and exhausted air can be recycled and recycled.
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Description

Technical Field

[0001] The utility model relates to the field of liquid slurry silos, in particular to a bubble removal silo device. Background Art

[0002] In daily production, bubbles are a common problem, especially in the production process under liquid environment. It is inevitable that bubbles will be generated during the mutual reaction, mixing and transportation of materials. The appearance of bubbles in some chemical processes is beneficial to production, while most bubbles will have an adverse effect on the production process. Enterprises will take necessary measures to eliminate bubbles, but chemical processes are often continuous production processes. It is difficult to manually clean bubbles when the equipment is in a closed state. The commonly used solution is to use defoaming agents to defoam, and mechanical defoaming is rarely used. However, for compact chemical processes, the appearance of defoaming agents will introduce new species into the system, which will affect the application of products in downstream industries. If bubbles can be removed mechanically, the use of defoaming agents can be avoided. For liquid slurry systems, dispersing materials by bubbling is a common method. For liquid systems with low viscosity, although the bubbling dispersion effect is more effective than stirring, bubbling itself will produce a large number of bubbles. In addition, if the material has a foaming property, bubbles will continue to accumulate in the silo. If the bubbles are not eliminated in time, the volume of the silo will be occupied by bubbles, and the silo air pressure will change, which will seriously affect the production process and even bring safety hazards.

[0003] Therefore, how to develop a bubble removal silo device to effectively reduce the bubbles in the material has become a technical problem that needs to be solved urgently by technical personnel in this field. Utility Model Content

[0004] The utility model aims to provide a bubble removal silo device, which adopts a mechanical method to eliminate bubbles with better effect, and solves the problems of the prior art using defoaming agents for defoaming, which is easy to introduce new species and the silo air pressure is easy to change.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] The utility model discloses a degassing silo device, comprising a silo, the top of which is connected with an air suction component, a feeding port is arranged on the side wall of the lower end of the silo, a discharging port is opened at the bottom of the silo, a movable light mesh screen is arranged on the upper part of the silo, and a bubbler for material dispersion is arranged at the bottom of the silo.

[0007] Preferably, the chamber of the silo is divided into a cylindrical section at the top and a conical section at the bottom, the top end of the cylindrical section is connected to an air suction assembly, and a feed port is provided on the side wall of the conical section.

[0008] Preferably, the air suction assembly includes an air suction hood and an air duct, the air suction hood is positioned and connected to the top plate of the cylindrical section of the silo, and the air suction hood is connected to an external air suction recovery system through the air duct.

[0009] Preferably, the lightweight mesh screen is positioned on the side wall of the silo by means of an inner magnet and an outer magnet, the outer magnet is connected to a lifting system, and the lifting system drives the outer magnet to move up and down.

[0010] Preferably, the bottom end of the lifting system is connected to the outer side wall of the silo, and the telescopic end of the lifting system is positioned and connected to the external magnet.

[0011] Preferably, the lifting system adopts a linear motor, and the linear motor is positioned and connected to the side wall of the silo. The telescopic rod of the linear motor is vertically upward and the top end is positioned and connected to the external magnet.

[0012] Preferably, the lifting system adopts a forward and reverse motor, a gear and a rack. The forward and reverse motor is installed on the side wall of the silo through a positioning frame. The rotating shaft of the forward and reverse motor meshes with the rack through the gear and drives the rack to move reciprocally up and down. The external magnet is positioned and connected to the top of the rack, and a side wall of the external magnet is in contact with the side wall of the silo; a positioning through hole cooperating with the rack is opened on the positioning frame, and a limiting member is connected to the non-working side of the rack.

[0013] Preferably, the bubbler comprises a bubbling panel and a vent pipe, the bubbling panel is located on the bottom plate inside the silo, and the bubbling panel is connected to an external air supply end through the vent pipe.

[0014] Preferably, the feed port and the discharge port are both connected to external equipment through pipelines, and the pipelines are both provided with solenoid valves.

[0015] Compared with the prior art, the beneficial technical effects of the utility model are:

[0016] The utility model discloses a de-bubble silo device, comprising a silo, wherein the top of the silo is connected with an air suction component, the lower side wall and the bottom of the silo are provided with a material feed port and a material discharge port, the upper part of the silo is provided with a movable light mesh screen, the bottom of the silo is provided with a bubbler for material dispersion, wherein the air suction component comprises an air suction hood and an air duct, the air suction hood is connected with an external air suction recovery system through the air duct, and the air suction recovery system can be connected with the bubbler as an air supply end; the light mesh screen is positioned by the cooperation of an inner magnet and an outer magnet, the outer magnet is connected to a lifting system and is driven to reciprocate up and down by the lifting system.

[0017] 1) The defoaming equipment formed by the light mesh screen and the lifting system is a mechanical defoaming device. No new materials such as defoaming agents are introduced during the defoaming process, which effectively ensures the cleanliness of the materials and makes the defoaming effect more thorough;

[0018] 2) The bubbles generated in the silo are uniformly recovered by the air suction recovery system and can be recycled, avoiding pollution caused by the discharge of bubbles;

[0019] 3) During operation, the speed of bubble removal can be adjusted by adjusting the lifting speed of the external magnet according to the needs of the production process. The operation is convenient and quick.

[0020] The utility model has a reasonable layout and a compact structure. The movable lightweight mesh screen cooperates with the lifting system to form a mechanical defoaming structure, which realizes the stable elimination of bubbles in the material, effectively reduces the bubbles in the material in the silo, and the eliminated gas can be recovered and recycled. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The utility model is further described below in conjunction with the accompanying drawings.

[0022] Figure 1 This is a schematic diagram of the utility model's bubble removal silo device;

[0023] Figure 2 This is a schematic diagram of the structure of the lifting system of the utility model;

[0024] Description of reference numerals: 1. feed port; 2. inner magnet; 3. lifting system; 4. outer magnet; 5. silo; 6. light mesh screen; 7. bubbler; 8. air suction hood; 9. air duct; 10. discharge port;

[0025] 301, positioning frame; 302, forward and reverse motor; 303, gear; 304, rack. DETAILED DESCRIPTION

[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0027] like Figure 1-2As shown, a degassing silo device includes a silo 5, the top of which is connected to an air suction assembly, a feed port 1 is provided on the lower side wall of the silo 5, a discharge port 10 is provided at the bottom of the silo 5, a movable lightweight mesh screen 6 is provided at the top of the silo 5, and a bubbler 7 for material dispersion is provided at the bottom of the silo 5. Specifically, the feed port 1 and the discharge port 10 are both connected to external equipment through pipelines, and the pipelines are both provided with solenoid valves, and the design of the solenoid valves can realize the control of opening and closing the flow of materials.

[0028] Specifically, the chamber of the silo 5 is divided into a cylindrical section at the top and a conical section at the bottom. The top of the cylindrical section is connected to an air suction assembly, and a feed port 1 is provided on the side wall of the conical section.

[0029] Specifically, the air suction assembly includes an air suction hood 8 and an air duct 9. The air suction hood 8 is positioned and connected to the top plate of the cylindrical section of the silo 5. The air suction hood 8 is connected to an external air suction recovery system through the air duct 9. The air suction recovery system can be connected to the bubbler as an air supply end, and the air bubbles generated in the silo can be recycled after being uniformly recovered by the air suction recovery system, thereby avoiding pollution caused by the air bubbles being discharged.

[0030] Specifically, the light mesh screen 6 is positioned on the side wall of the silo 5 by the inner magnet 2 and the outer magnet 4, the outer magnet 4 is connected to the lifting system 3, and the lifting system 3 drives the outer magnet 4 to move up and down. The bottom end of the lifting system 3 is connected to the outer side wall of the silo 5, and the telescopic end of the lifting system 3 is positioned and connected with the outer magnet 4. Specifically, the lifting system 3 is symmetrically provided with two, or a plurality of lifting systems are evenly distributed around the circumference to ensure the smooth movement of the light mesh screen 6.

[0031] In one embodiment, the lifting system 3 uses a linear motor, which is positioned and connected to the side wall of the silo 5, and the telescopic rod of the linear motor is vertically upward and the top end is positioned and connected to the external magnet 4. Specifically, the external magnet 4 is bonded or fastened to the top end of the telescopic rod by bolts.

[0032] In another embodiment, if Figure 2As shown, the lifting system 3 adopts a forward and reverse motor 302, a gear 303 and a rack 304. The forward and reverse motor 302 is installed on the side wall of the silo 5 through a positioning frame 301. The rotating shaft of the forward and reverse motor 302 meshes with the rack 304 through the gear 303 and drives the rack 304 to move up and down. The external magnet 4 is positioned and connected to the top of the rack 304 by bonding or bolts, and one side wall of the external magnet 4 is in contact with the side wall of the silo 5; a positioning through hole is provided on the positioning frame 301 to cooperate with the rack 304, and a limiting member is connected to the non-working side of the rack 304.

[0033] During operation, the forward and reverse motor is started, and when it rotates clockwise or counterclockwise, it drives the gear 303 to rotate, thereby driving the rack 304 and the external magnet 4 to move straight up along the positioning through hole; when it rotates counterclockwise or clockwise, it drives the gear 303 to rotate, thereby driving the rack 304 and the external magnet 4 to move straight down along the positioning through hole, and during the movement, the lightweight mesh screen 6 in the silo is simultaneously driven to move up and down to achieve the removal of bubbles in the material.

[0034] Specifically, the bubbler 7 includes a bubble panel and a vent pipe. The bubble panel is located on the bottom plate inside the silo 5. The bubble panel is connected to an external air supply end through the vent pipe.

[0035] In addition, it also includes a PLC controller. The power components, solenoid valves and external suction recovery system in the lifting system 3 are all electrically connected to the PLC controller to achieve automatic control, making the operation more convenient and quick, saving time and effort.

[0036] The use process of the utility model is as follows:

[0037] First, the material enters the silo 5 through the feed port 1. Two lifting systems 3 are connected in parallel at both ends of the outer side of the silo. An external magnet 4 is fixedly connected to the upper end of the lifting system. A lightweight mesh screen 6 that can move up and down is provided inside the silo. The surface of the lightweight mesh screen is covered with micropores, and two inner magnets 2 are fixed at both ends. The two inner magnets correspond to the two outer magnets one by one and are adsorbed and connected together. When the outer magnet moves up and down driven by the lifting system, the lightweight mesh screen is synchronously driven to move up and down due to the attraction of the magnets. A bubbler 7 is provided at the bottom of the silo for material dispersion, and a discharge port 10 at the bottom of the silo is used for material removal. The suction hood 8, the air duct 9 and the suction recovery system at the top of the silo are used for gas recovery after the bubbles are eliminated.

[0038] When the material enters the silo and generates bubbles, the bubbles float to the liquid surface, and the light mesh screen 6 moves upward from below the liquid surface due to the drive of the external magnet 4. When the light mesh screen passes the liquid surface, the bubbles are trapped on the light mesh screen plate because the micropores can filter the liquid and move upward to the bottom of the suction hood. The suction hood connected to the induced draft pipe sucks the bubbles on the plate surface into the suction recovery system under the action of wind.

[0039] When the bubbles on the plate surface of the light mesh screen 6 are removed, it descends again into the lower end of the liquid surface, and the above process is repeated repeatedly, which can meet the operation of continuous bubble removal in the production process.

[0040] In the embodiment of the utility model, the lightweight mesh screen cooperates with the lifting system to form a mechanical defoaming structure. No new material such as defoaming agent is introduced during the defoaming process, which effectively ensures the cleanliness of the material and makes the defoaming effect more thorough.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A bubble removal silo device, characterized in that: The invention comprises a silo (5), the top of which is connected to an air suction assembly, a feed port (1) is arranged on the side wall of the lower end of the silo (5), a discharge port (10) is arranged at the bottom of the silo (5), a movable light mesh screen (6) is arranged at the top of the silo (5), and a bubbler (7) for material dispersion is arranged at the bottom of the silo (5).

2. The degassing silo device according to claim 1 is characterized in that: The chamber of the silo (5) is divided into a cylindrical section at the top and a conical section at the bottom. The top end of the cylindrical section is connected to an air suction assembly, and a feed port (1) is provided on the side wall of the conical section.

3. The degassing silo device according to claim 2 is characterized in that: The air suction component comprises an air suction hood (8) and an air duct (9); the air suction hood (8) is positioned and connected to the top plate of the cylindrical section of the silo (5); the air suction hood (8) is connected to an external air suction recovery system through the air duct (9).

4. The degassing silo device according to claim 1 is characterized in that: The lightweight mesh screen (6) is positioned on the side wall of the silo (5) via an inner magnet (2) and an outer magnet (4); the outer magnet (4) is connected to a lifting system (3), and the lifting system (3) drives the outer magnet (4) to move up and down.

5. The degassing silo device according to claim 4 is characterized in that: The bottom end of the lifting system (3) is connected to the outer side wall of the silo (5), and the telescopic end of the lifting system (3) is positioned and connected to the external magnet (4).

6. The degassing silo device according to claim 5, characterized in that: The lifting system (3) uses a linear motor, which is positioned and connected to the side wall of the silo (5). The telescopic rod of the linear motor is vertically upward and the top end is positioned and connected to the external magnet (4).

7. The degassing silo device according to claim 5, characterized in that: The lifting system (3) adopts a forward and reverse motor (302), a gear (303) and a rack (304); the forward and reverse motor (302) is installed on the side wall of the silo (5) through a positioning frame (301); the rotating shaft of the forward and reverse motor (302) meshes with the rack (304) through the gear (303) and drives the rack (304) to move up and down; the external magnet (4) is positioned and connected to the top of the rack (304), and one side wall of the external magnet (4) is in contact with the side wall of the silo (5); the positioning frame (301) is provided with a positioning through hole that cooperates with the rack (304); the non-working side of the rack (304) is connected to a limiting member.

8. The degassing silo device according to claim 1, characterized in that: The bubbler (7) comprises a bubble panel and a vent pipe, wherein the bubble panel is located on the bottom plate inside the silo (5), and the bubble panel is connected to an external air supply end through the vent pipe.

9. The degassing silo device according to claim 1, characterized in that: The feed port (1) and the discharge port (10) are both connected to external equipment via pipelines, and the pipelines are both provided with solenoid valves.