Automatic conveying device for dedusting ash of bag-type dust collector

By introducing an automatic conveying device controlled by interlocking control of the bin pump and detector in the bag dust collector, the problems of on-site dust and high failure rates in the prior art are solved, and safe and labor-saving automatic conveying of dust removal ash is achieved, and production is reduced Cost and personnel risk.

CN222196277UActive Publication Date: 2024-12-20XINJIANG ZHONGTAI MINING & METALLURGY CO LTD +1
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Patent Information

Application Number
CN202323540514.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2024-12-20
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

During the dust removal process, existing bag dust collectors have problems such as high dust on site, high labor intensity, high failure rate and high maintenance costs.

Method used

An automatic dust removal ash conveying device for bag dust collectors is designed, including a bin pump, an air storage tank and ash accumulation tank. The bin pump is controlled through interlocking high-level and low-level detectors to achieve full sealing of dust particles in the ash bin. Transport to ash tank to reduce dust on site and reduce labor intensity for personnel.

Benefits of technology

The automatic transportation of dust removal ash is realized, the dust on site is reduced, the labor intensity and operation risks of personnel are reduced, the safety and efficiency of equipment are improved, and the production costs are reduced.

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Abstract

The utility model relates to the technical field of dust removal, in particular to an automatic dedusting ash conveying device of a bag-type dust collector, which comprises a first bag-type dust collector, a first bin pump, an air storage tank and an ash deposition tank, a first ash bin is arranged at the bottom of the first bag-type dust collector, and a bottom outlet of the first ash bin is fixedly communicated with a top inlet of the first bin pump. A first conveying pipeline is fixedly communicated between the outlet of the bin pump I and the inlet of the ash deposition tank. The bag-type dust collector is reasonable and compact in structure and convenient to use, the bin pump and matched equipment are additionally arranged, in the operation process, when the first high material level detector detects that the interior of the ash bin on the lower portion of the bag-type dust collector reaches the set highest limit, the interlocking bin pump is started, smoke dust particles in the ash bin are conveyed into the ash deposition tank, full-closed conveying can be achieved in the whole conveying process, and the conveying efficiency is improved. The field environment is improved, the labor intensity and the operation risk of personnel are reduced, and the device has the characteristics of safety, labor saving, simplicity, convenience and high efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal, and is an automatic dust conveying device for a bag dust collector. Background Art

[0002] Bag filter is an efficient, economical and practical flue gas purification equipment, which is widely used in power, chemical, metallurgy, coal and other industries. The filtration of bag filter mainly uses the filtering effect of filter bag to block the dust particles in the flue gas on the surface of filter bag. Filter bag is generally made of high-performance polyester fiber or glass fiber, with high filtration efficiency and long-term performance. When the flue gas passes through the filter material, the dust particles are intercepted on the surface of the filter material to form a layer of filter cake. The dust above the filter bag is cleaned by pulse spraying and falls into the ash bin to restore the filtration performance. The existing bag filter is equipped with ash discharge valve and zipper machine at the bottom. The ash in the ash bin is transported to the ash tank through the ash discharge valve and zipper machine. The particulate matter is transported by forklift and short-cutting vehicle. The dust on site increases, the workload of dust prevention and cleaning personnel is increased, and the short-cutting cost is increased. In the process of conveying ash in the ash bin, the failure rate of ash discharge valve and zipper machine is high, the maintenance risk is high, and the maintenance cost is high, which indirectly increases the production cost. Summary of the invention

[0003] The utility model provides an automatic conveying device for dust collected by a bag dust collector, which overcomes the shortcomings of the prior art and can effectively solve the problem of large dust on site in the dust collection process of the prior bag dust collector.

[0004] The technical scheme of the utility model is realized through the following measures: an automatic conveying device for dust collected by a bag dust collector, comprising a bag dust collector, a bin pump, an air storage tank and an ash storage tank, an ash bin is arranged at the bottom of the bag dust collector, an outlet at the bottom of the ash bin is fixedly connected to an inlet at the top of the bin pump, a first conveying pipeline is fixedly connected between an outlet of the bin pump and an inlet of the ash storage tank, a first air intake pipeline is fixedly connected between an outlet of the air storage tank and an inlet of one side of the bin pump, a high material level detector is fixedly installed on the inner side of the upper part of the ash bin, a low material level detector is fixedly installed on the inner side of the lower part of the ash bin, the high material level detector and the low material level detector are interlocked with the bin pump respectively, and a flue gas pipeline is fixedly connected to an inlet on one side of the bag dust collector.

[0005] The following are further optimizations and / or improvements to the above utility model technical solution:

[0006] The above also includes bag dust collector 2, bag dust collector 3, silo pump 2 and silo pump 3. Bag dust collector 2 is provided with ash silo 2 at the bottom, bag dust collector 3 is provided with ash silo 3 at the bottom, the bottom outlet of ash silo 2 is fixedly connected with the top inlet of silo pump 2, the bottom outlet of ash silo 3 is fixedly connected with the top inlet of silo pump 3, the bottom outlet of silo pump 2 is fixedly connected with the first conveying pipeline, the bottom outlet of silo pump 3 is fixedly connected with the second conveying pipeline, the bottom outlet of silo pump 3 is fixedly connected with the first conveying pipeline between the second conveying pipeline and the ash storage tank, and a high material level detector is fixedly installed on the inner side of the upper part of ash silo 2 Second, a low level detector 2 is fixedly installed on the inner side of the lower part of ash silo 2, and high level detector 2 and low level detector 2 are interlocked with silo pump 2 respectively; a high level detector 3 is fixedly installed on the inner side of the upper part of ash silo 3, and a high level detector 3 is fixedly installed on the inner side of the lower part of ash silo 3, and high level detector 3 and high level detector 3 are interlocked with silo pump 3 respectively; a second air inlet pipeline is fixedly connected between the first air inlet pipeline and the side inlet of silo pump 2, and a third air inlet pipeline is fixedly connected between the first air inlet pipeline between the second air inlet pipeline and the air storage tank and the side inlet of silo pump 3.

[0007] The ash bin one is fixedly connected with a pressure relief pipeline.

[0008] The bottom outlet of the ash storage tank is fixedly connected with an ash discharge pipeline.

[0009] A flow control valve is fixedly installed on the first air intake pipeline between the second air intake pipeline and the silo pump 1, and flow control valves are fixedly installed on the second air intake pipeline and the third air intake pipeline.

[0010] A valve is fixedly installed on the pressure relief pipeline, and a valve is fixedly installed on the first air intake pipeline between the third air intake pipeline and the air storage tank.

[0011] The utility model has a reasonable and compact structure and is easy to use. It adds a silo pump and supporting equipment. During operation, when the high material level detector detects that the ash silo at the lower part of the bag dust collector has reached the set upper limit, the interlocking silo pump is turned on to send the smoke and dust particles in the ash silo to the ash storage tank. The entire conveying process can achieve fully enclosed conveying, which improves the on-site environment, reduces the labor intensity and operation risks of personnel, and has the characteristics of safety, labor saving, simplicity and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Attached Figure 1 The figure is a schematic diagram of the process flow of the best embodiment of the utility model.

[0013] The codes in the accompanying drawings are respectively: 1 is a bag filter one, 2 is a silo pump one, 3 is an air storage tank, 4 is an ash storage tank, 5 is an ash silo one, 6 is a first conveying pipeline, 7 is a first air intake pipeline, 8 is a high material level detector one, 9 is a low material level detector one, 10 is a bag filter two, 11 is a bag filter three, 12 is a silo pump two, 13 is a silo pump three, 14 is an ash silo two, 15 is an ash silo three, 16 is a second conveying pipeline, 17 is a third conveying pipeline, 18 is a high material level detector two, 19 is a low material level detector two, 20 is a high material level detector three, 21 is a low material level detector three, 22 is an ash outlet pipeline, 23 is a pressure relief pipeline, 24 is a flue gas pipeline, 25 is a second air intake pipeline, 26 is a third air intake pipeline, 27 is a flow control valve, and 28 is a valve. DETAILED DESCRIPTION

[0014] The present invention is not limited by the following embodiments, and specific implementation methods can be determined according to the technical solution of the present invention and actual conditions.

[0015] In the present invention, for the convenience of description, the relative position relationship of each component is described according to the attached manual. Figure 1 The layout is described in detail, such as the positional relationship of front, back, top, bottom, left, right, etc., which is based on the attached manual. Figure 1 The layout direction is determined by the

[0016] The present invention is further described below in conjunction with the embodiments and drawings:

[0017] As attached Figure 1 As shown, the automatic conveying device for dust collected by the bag-type dust collector comprises a bag-type dust collector 1, a bin pump 2, an air storage tank 3 and an ash storage tank 4. An ash bin 5 is arranged at the bottom of the bag-type dust collector 1. The bottom outlet of the ash bin 5 is fixedly connected to the top inlet of the bin pump 2. A first conveying pipeline 6 is fixedly connected between the outlet of the bin pump 2 and the inlet of the ash storage tank 4. A first air intake pipeline 7 is fixedly connected between the outlet of the air storage tank 3 and the side inlet of the bin pump 2. A high material level detector 8 is fixedly installed on the inner side of the upper part of the ash bin 5. A low material level detector 9 is fixedly installed on the inner side of the lower part of the ash bin 5. The high material level detector 8 and the low material level detector 9 are interlocked with the bin pump 2 respectively. The side inlet of the bag-type dust collector 1 is fixedly connected with a flue gas pipeline 24.

[0018] An existing bag filter 1 is provided with an ash discharge valve and a zipper machine at the bottom to transport the accumulated ash in the ash bin 5 to the ash storage tank 4. During the process, a forklift is used to transport the dust particles, which increases the dust on site and invisibly increases the workload of the personnel. During the transportation process, the ash discharge valve and the zipper machine have a high failure rate, which increases the maintenance cost and risk.

[0019] In the utility model, a bin pump 2 is additionally provided at the outlet of the ash bin 5 at the bottom of the bag-type dust collector 1, and a high material level detector 8 and a low material level detector 9 are provided inside the ash bin 5. During operation, when the high material level detector 8 detects that the ash bin 5 at the lower part of the bag-type dust collector 1 has reached the set upper limit, the interlocking bin pump 2 is turned on to deliver the smoke and dust particles in the ash bin 5 to the ash storage tank 4. The entire conveying process can realize fully enclosed conveying, improve the on-site environment, reduce the labor intensity and operation risks of personnel, and has the characteristics of safety, labor saving, simplicity and high efficiency.

[0020] The above automatic dust conveying device for bag filter dust collector can be further optimized and / or improved according to actual needs:

[0021] As attached Figure 1 As shown, it also includes a bag dust collector 2 10, a bag dust collector 3 11, a silo pump 2 12 and a silo pump 3 13. A ash silo 2 14 is arranged at the bottom of the bag dust collector 2 10, and a ash silo 3 15 is arranged at the bottom of the bag dust collector 3 11. The bottom outlet of the ash silo 2 14 is fixedly connected to the top inlet of the silo pump 2 12, and the bottom outlet of the ash silo 3 15 is fixedly connected to the top inlet of the silo pump 3 13. A second conveying pipeline 16 is fixedly connected between the bottom outlet of the silo pump 2 12 and the first conveying pipeline 6, and a third conveying pipeline 17 is fixedly connected between the bottom outlet of the silo pump 3 13 and the second conveying pipeline 16 and the first conveying pipeline 6 between the ash accumulation tank 4. A high material level detector is fixedly installed on the inner side of the upper part of the ash silo 2 14 18, a low material level detector 2 19 is fixedly installed on the lower inner side of the ash bin 2 14, and the high material level detector 2 18 and the low material level detector 2 19 are interlocked with the bin pump 2 12 respectively, a high material level detector 3 20 is fixedly installed on the upper inner side of the ash bin 3 15, and a high material level detector 3 20 is fixedly installed on the lower inner side of the ash bin 3 15, and the high material level detector 3 20 and the high material level detector 3 20 are interlocked with the bin pump 3 13 respectively, a second air intake line 25 is fixedly connected between the first air intake line 7 and the side inlet of the bin pump 2 12, and a third air intake line 26 is fixedly connected between the first air intake line 7 between the second air intake line 25 and the air storage tank 3 and the side inlet of the bin pump 3 13. During use, when the bag dust collector 1 fails or needs to be repaired, the bag dust collector 2 10 and the bag dust collector 3 11 are used as backup. In actual operation, the bag-type dust collector 1, the bag-type dust collector 2 10 and the bag-type dust collector 3 11 can also be used in parallel at the same time to increase the dust removal efficiency.

[0022] As attached Figure 1 As shown, the ash bin 1 5 is fixedly connected with a pressure relief pipeline 23. During use, the safe operation of the device is guaranteed. In the actual operation process, the ash bin 2 14 and the ash bin 3 15 are fixedly connected with a pressure relief pipeline 23.

[0023] As attached Figure 1As shown, the bottom outlet of the ash storage tank 4 is fixedly connected to an ash discharge pipeline 22 .

[0024] As attached Figure 1 As shown, the first air inlet line 7 between the second air inlet line 25 and the silo pump 2 is fixedly installed with a flow control valve 27, and the second air inlet line 25 and the third air inlet line 26 are fixedly installed with flow control valves 27. During use, the flow of the airflow is controlled to ensure the safe operation of the device.

[0025] As attached Figure 1 As shown, a valve 28 is fixedly installed on the pressure relief pipeline 23 , and a valve 28 is fixedly installed on the first air intake pipeline 7 between the third air intake pipeline 26 and the air storage tank 3 .

[0026] The above technical features constitute the best implementation example of the present utility model, which has strong adaptability and best implementation effect. Non-essential technical features can be added or removed according to actual needs to meet the needs of different situations.

[0027] The use process of the best embodiment of the utility model is as follows: the dust particles collected by the bag dust collector 1 fall into the ash bin 5. When the high material level detector 8 detects that the dust accumulation in the ash bin 5 reaches the set upper limit, the interlocking bin pump 2 is turned on to send the dust particles in the ash bin 5 to the ash storage tank 4 through the first conveying pipeline 6. When the low material level detector 9 detects that the dust accumulation in the ash bin 5 reaches the set lower limit, the interlocking bin pump is turned off.

Claims

1. An automatic conveying device for dust removal from a bag filter, characterized in that It includes a bag dust collector, a silo pump, an air storage tank and an ash storage tank. An ash silo is arranged at the bottom of the bag dust collector. The bottom outlet of the ash silo is fixedly connected with the top inlet of the silo pump. A first conveying pipeline is fixedly connected between the outlet of the silo pump and the inlet of the ash storage tank. A first air intake pipeline is fixedly connected between the outlet of the air storage tank and the inlet of one side of the silo pump. A high material level detector is fixedly installed on the inner side of the upper part of the ash silo, and a low material level detector is fixedly installed on the inner side of the lower part of the ash silo. The high material level detector and the low material level detector are interlocked with the silo pump respectively. A flue gas pipeline is fixedly connected to the inlet of one side of the bag dust collector.

2. The automatic dust conveying device for bag dust collector according to claim 1 is characterized in that It also includes bag dust collector 2, bag dust collector 3, silo pump 2 and silo pump 3. Bag dust collector 2 is provided with ash silo 2 at the bottom, bag dust collector 3 is provided with ash silo 3 at the bottom, the bottom outlet of ash silo 2 is fixedly connected with the top inlet of silo pump 2, the bottom outlet of ash silo 3 is fixedly connected with the top inlet of silo pump 3, the bottom outlet of silo pump 2 is fixedly connected with the first conveying pipeline, the bottom outlet of silo pump 3 is fixedly connected with the second conveying pipeline, the bottom outlet of silo pump 3 is fixedly connected with the second conveying pipeline and the first conveying pipeline between the second conveying pipeline and the ash storage tank, and a high material level detector is fixedly installed on the inner side of the upper part of ash silo 2 Second, a low level detector 2 is fixedly installed on the inner side of the lower part of ash silo 2, and high level detector 2 and low level detector 2 are interlocked with silo pump 2 respectively; a high level detector 3 is fixedly installed on the inner side of the upper part of ash silo 3, and a high level detector 3 is fixedly installed on the inner side of the lower part of ash silo 3, and high level detector 3 and high level detector 3 are interlocked with silo pump 3 respectively; a second air inlet pipeline is fixedly connected between the first air inlet pipeline and the side inlet of silo pump 2, and a third air inlet pipeline is fixedly connected between the first air inlet pipeline between the second air inlet pipeline and the air storage tank and the side inlet of silo pump 3.

3. The automatic dust conveying device for bag dust collector according to claim 1 or 2, characterized in that The ash bin is fixedly connected with a pressure relief pipeline.

4. The automatic dust conveying device for bag dust collector according to claim 1 or 2, characterized in that The bottom outlet of the ash storage tank is fixedly connected with an ash discharge pipeline.

5. The automatic dust conveying device for bag dust collector according to claim 3 is characterized in that The bottom outlet of the ash storage tank is fixedly connected with an ash discharge pipeline.

6. The automatic dust conveying device for bag dust collector according to claim 2 is characterized in that A flow control valve is fixedly installed on the first air intake pipeline between the second air intake pipeline and the warehouse pump 1, and flow control valves are fixedly installed on the second air intake pipeline and the third air intake pipeline.

7. The automatic dust conveying device for bag dust collector according to claim 2 or 6, characterized in that A valve is fixedly installed on the pressure relief pipeline, and a valve is fixedly installed on the first air intake pipeline between the third air intake pipeline and the air storage tank.