Electromagnetic iron remover capable of changing heat dissipation mode
Through the rectification control equipment and external heat dissipation structure, the complex and low efficiency of the electromagnetic iron deductor heat dissipation method is solved, the wheel rest work of the coil group and wind-assisted heat dissipation are realized, the service life and magnetic performance of the equipment are improved, and maintenance and disassembly are simplified. Installation process.
Patent Information
- Application Number
- CN202420218891.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The existing electromagnetic iron deductors have complex and low efficiency, resulting in long-term high temperature of the coil, affecting the full performance of equipment life and magnetic performance.
The rectifier control equipment and external heat dissipation structure are adopted to control the working state of the coil group through rotational switches, combined with wind power to assist heat dissipation, and use through holes and heat dissipation fins to achieve rapid heat export, simplifying the disassembly and assembly process.
Effectively reduce the temperature of the coil group, extend the service life, improve magnetic performance and heat dissipation, and facilitate maintenance and disassembly.
Smart Images

Figure CN222197322U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electromagnetic iron removers, in particular to an electromagnetic iron remover with a changed heat dissipation mode. Background Art
[0002] Electromagnetic iron remover is a device that uses magnetic field attraction to remove ferromagnetic impurities from material conveyor belts. This device will have the following functions in the production process: first, it protects the conveyor belt from damage by ferromagnetic impurities; second, it ensures the safe and stable operation of subsequent important equipment, such as crushers, grinders, boilers, etc.; third, it ensures or improves the quality of related products, such as ceramic products, because ferromagnetic impurities in production will seriously affect the color of the ceramic surface; fourth, it improves the quality of port material transportation to meet customer requirements;
[0003] The electromagnetic iron remover widely used at present is powered on for a long time, and the biggest problem is heat dissipation. The existing electromagnetic iron removers are mainly divided into three types according to the cooling method: self-cooling, oil-cooling, and forced air-cooling. The oil-cooling electromagnetic iron remover refers to immersing the coil of the electromagnetic iron remover in transformer oil, and using the flow of transformer oil to take away the heat generated by the coil. This cooling method needs to consider the flow path and insulation seal of the transformer oil, making the structure of the electromagnetic iron remover very complicated; the forced air-cooling electromagnetic iron remover uses a fan to blow away the heat generated by the coil, which also requires complex installation; and for the self-cooling electromagnetic iron remover, the existing technology reduces the heat generation by reducing the current per unit area of the electromagnetic wire, but because the coil is in a long-term operation state, even if the current is reduced, there is always a high temperature rise inside the coil, which keeps the coil in a high temperature state for a long time, affecting the life of the coil and not conducive to the full play of the magnetic properties of the electromagnetic iron remover;
[0004] To this end, it is necessary to adjust the heat dissipation method of the electromagnetic iron remover to greatly reduce the internal temperature of the electromagnetic coil and perform efficient heat dissipation. At the same time, additional heat dissipation methods should be added to significantly improve the overall heat dissipation effect of the electromagnetic iron remover. Utility Model Content
[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides an electromagnetic iron remover with a changed heat dissipation method.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an electromagnetic iron remover that changes the heat dissipation method, including a magnetic system body, a rectification control device and an external heat dissipation structure, the right side of the magnetic system body is externally connected to the rectification control device, the left side of the magnetic system body is installed with an external heat dissipation structure, the magnetic system body includes a magnetic conductor, a non-magnetic conductor installed at the lower end of the magnetic conductor, and a coil group arranged inside the magnetic conductor and the non-magnetic conductor, the rectification control device includes a controller body and an output end installed on the left side of the controller body, and the left side of the output end is connected to the magnetic system body.
[0007] Preferably, the external heat dissipation structure includes a connecting tube connected to the left side of the magnetic system body, a wind tube arranged inside the connecting tube, a fan installed inside the wind tube, a connecting pipe connected to the right side of the connecting tube, a conduit arranged on the right side of the connecting pipe, a through hole opened on the outside of the conduit, heat dissipation fins installed on the outside of the conduit, and a connecting component arranged at the upper end of the connecting tube and locked with the connecting pipe.
[0008] Preferably, the connecting assembly includes a push rod arranged at the upper end of the air duct, a pressure rod connected to the right side of the push rod and plugged into the inside of the air duct, a first compression spring installed on the outside of the pressure rod, a lock that abuts against the lower end of the pressure rod and is arranged inside the left side of the connecting pipe, and a second compression spring connected to the lower end of the lock.
[0009] Preferably, the coil group is formed by superimposing at least two independent coil windings, and each of the coil windings is connected to a rectifier control device.
[0010] Preferably, the rectification control device is provided with at least two output terminals, and the rectification control device is set to a switching state in turns.
[0011] Preferably, the conduit is provided at least at two locations along the right side of the connecting pipe, and each of the conduits is provided with a through hole and a heat dissipation fin on one side of the conduit facing the coil assembly.
[0012] Preferably, the through holes are opened at equal intervals along the outer side of the conduit, and each group of the through holes is opened in a three-hole shape.
[0013] Preferably, an inclined notch is correspondingly provided at the upper end of the pressure rod, and the pressure rod is transmission-connected to the right side of the push rod through the inclined notch.
[0014] Beneficial effects of the utility model:
[0015] Advantage 1: The utility model is provided with a rectifier control device, that is, it cooperates with the internal output end to connect with the coil group provided inside the magnetic system body, so that the coil groups provided in multiple places have the characteristics of rotating work, thereby reducing the concentrated heating phenomenon, increasing the service life of the coil group, and making full use of the magnetic properties of the electromagnetic iron remover.
[0016] Advantage 2: The utility model is provided with an external heat dissipation structure, that is, the heat generated by the coil group can be quickly conducted outward along the connecting pipe and the conduit for heat dissipation through the through hole and the heat dissipation fins, thereby achieving the advantage of auxiliary wind power to assist heat dissipation and improve the heat dissipation effect.
[0017] Advantage 3: The utility model is provided with a connecting assembly, that is, through the extrusion transmission of the push rod and the pressure rod, the pressure rod can conveniently squeeze the lock head to achieve convenient disassembly and coordination of the external heat dissipation structure, reducing the complexity of disassembly and assembly.
[0018] Advantage 4: The utility model can quickly and easily determine which specific small coil has a problem during maintenance, making the maintenance of the equipment very convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a structural schematic diagram of another embodiment of the utility model;
[0021] Figure 3 This is a schematic diagram of the coil winding structure in another embodiment of the utility model;
[0022] Figure 4 This is a schematic diagram of the external heat dissipation structure of the utility model;
[0023] Figure 5 This is an enlarged structural diagram of the external heat dissipation structure A of the utility model;
[0024] Figure 6 It is a schematic diagram of the structure of the connection assembly of the utility model.
[0025] Among them: magnetic system body -1, magnetic conductor -11, non-magnetic conductor -12, coil group -13, coil winding -131, small coil -1311, rectifier control device -2, controller body -21, output end -22, external heat dissipation structure -3, connecting tube -31, wind tube -32, fan -33, connecting tube -34, conduit -35, through hole -36, heat dissipation fin -37, connecting assembly -38, push rod -381, pressure rod -382, first compression spring -383, lock -384, second compression spring -385. DETAILED DESCRIPTION
[0026] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.
[0027] See also Figure 1-3 The utility model provides an electromagnetic iron remover that changes the heat dissipation mode, including a magnetic system body 1, a rectifier control device 2 and an external heat dissipation structure 3. The right side of the magnetic system body 1 is externally connected with a rectifier control device 2 that can control its operation, and the left side of the magnetic system body 1 is installed with an external heat dissipation structure 3. The magnetic system body 1 includes a magnetic conductor 11, a non-magnetic conductor 12 installed at the lower end of the magnetic conductor 11, and a coil group 13 installed inside the magnetic conductor 11 and the non-magnetic conductor 12. The rectifier control device 2 includes a controller body 21 that can control various switches, and at least two output ends 22 of the coil group 13 are provided, and the right side of the output end 22 is connected to the controller body 21, and the left side of the output end 22 is connected to the magnetic system body 1. The controller body 21 controls the operation state of the coil group 13 by controlling the switches of each output end 22.
[0028] Among them, Figure 1 As shown, the coil group 13 is composed of at least two independent coil windings 131 superimposed on each other, and each coil winding 131 is individually connected to the output end 22 of a rectifier control device 2, that is, each coil winding 131 can be individually controlled by the rectifier control device 2.
[0029] Among them, Figure 2 As shown, the coil group 13 is composed of three independent coil windings 131 stacked together, and the rectifier control device 2 includes three output terminals 21, each connected to a coil winding 131.
[0030] Among them, Figure 3 As shown, the coil winding 131 is composed of two or more small coils 1311 stacked together, and each small coil 1311 is connected to an output terminal 22 of a rectifier control device 2, or each output terminal 22 is connected to a small coil 1311 in the coil winding. At the same time, one or more small coils 1311 in each coil winding 131 are working.
[0031] Among them, the rectifier control device 2 is provided with at least two output terminals 22, and the rectifier control device 2 can be set to a switching state in turn, so as to keep only one coil winding 131 or a small coil 1311 in each coil winding 131 working at the same time, and the rest of the parts are not powered on, so as to achieve active heat dissipation and ensure the long-term normal operation of the electromagnetic iron remover.
[0032] See also Figure 4-6 The external heat dissipation structure 3 in this embodiment includes a connecting tube 31 fastened to the left side of the magnetic system body 1 by bolts to achieve exhaust cooperation, a wind tube 32 fastened to the inside of the connecting tube 31 to achieve installation protection cooperation, a fan 33 connected to the inside of the wind tube 32, a connecting tube 34 horizontally inserted into the middle of the right side of the connecting tube 31 to achieve air conduction cooperation, a conduit 35 installed on the right side of the connecting tube 34 and horizontally penetrated into the inside of the magnetic system body 1, through holes 36 equidistantly provided on the outside of the conduit 35 along the horizontal trajectory for air entry, a heat dissipation fin 37 correspondingly installed on the outside of the conduit 35 for heat absorption and conduction cooperation, and a connecting component 38 arranged at the upper end of the connecting tube 31 and locked with the connecting tube 34, so as to achieve the overall quick and convenient disassembly and assembly of the external heat dissipation structure 3.
[0033] Specifically, the connecting component 38 includes a push rod 381 which is laterally inserted into the upper end of the wind tube 32 to realize the horizontal push transmission cooperation, and the right side of the push rod 381 is overall smoothly inclined and rotated to realize convenient horizontal push and lifting transmission, a pressure rod 382 which is connected to the right side of the push rod 381 and vertically inserted into the right side of the wind tube 32, so as to cooperate with the extrusion effect of the pressure rod 382 to realize convenient extrusion unlocking transmission, a first compression spring 383 which is correspondingly installed on the outside of the pressure rod 382 and connected to the right side of the wind tube 32, a lock head 384 which is against the lower end of the pressure rod 382 and slidably inserted into the left upper end of the connecting tube 34, and the upper end of the lock head 384 is inserted and locked into the inside of the wind tube 32, and a second compression spring 385 which is connected to the lower end of the lock head 384 to realize elastic ejection cooperation.
[0034] Specifically, the conduit 35 is provided at least at two locations along the right side of the connecting tube 34, and each conduit 35 is provided with a through hole 36 and a heat dissipation fin 37 on the side opposite to the coil group 13, ensuring that the through hole 36 and the heat dissipation fin 37 cooperate with each other to achieve efficient external heat dissipation of the heat generated by the coil group 13; the through holes 36 are opened at equal intervals along the outer side of the conduit 35, and each group of through holes 36 is opened in a three-hole shape, ensuring that the through holes 36 in a three-hole state cooperate efficiently and achieve rapid external heat conduction transmission; an inclined notch is opened at the upper end of the pressure rod 382, and the pressure rod 382 is transmission-connected to the right side of the push rod 381 through the opened inclined notch, ensuring that the pressure rod 382 cooperates with the inclined notch set at the upper end to smoothly slide and connect with the inclined part of the right end of the push rod 381.
[0035] Specifically, Figure 2 As shown, two or more conduits 35 can be externally connected to the right side of the connecting tube 34, and the additional conduits 35 and the surfaces opposite to the adjacent coil groups 13 are provided with through holes 36 and heat dissipation fins 37, so as to efficiently match the heat dissipation of different numbers of coil groups 13 and realize auxiliary external conduction heat dissipation coordination.
[0036] Here’s how it works:
[0037] When the electromagnetic iron remover is to be used, the magnetic system body 1 of the electromagnetic iron remover can be modified first, and the usual coil is changed from one cake to two cakes or more. The number of cakes that are energized is determined according to the requirements of magnetic properties, and the power-on time of each cake coil is determined according to the temperature rise. Secondly, the rectifier control device 2 is modified, and the single controlled output end 22 is converted into a rotation switch, and the output end 22 can flexibly control the power-on time. In this way, in conjunction with the multiple output ends 22 controlled by the controller body 21, the operation of a certain coil group 13 set between the magnetic conductor 11 and the non-magnetic conductor 12 can be efficiently realized, thereby achieving the control device from controlling a total coil to controlling multiple coils separately, and whether each coil is energized and the length of the power-on time are pre-set according to the temperature rise.
[0038] Among them, on the one hand, the rotation-type work of the coil group 13 can make the coil group 13 that heats up to a certain degree be powered off to dissipate heat without overheating, causing the reduction of magnetic performance and damage to the equipment; on the other hand, multiple groups of coil groups 13 are also convenient for power-off repair. When the coil group 13 fails, it can be conveniently and quickly determined which small unit has failed, so that the magnetic performance of the electromagnetic iron remover can be maximized and its service life can be extended;
[0039] At the same time, in order to further improve the heat dissipation effect, an external heat dissipation structure 3 is provided on the left side of the magnetic system body 1, that is, by running the fan 33 provided inside the wind tube 32, the fan 33 is operated to cooperate with the connection effect between the connecting pipe 34 and the conduit 35, so as to realize the rapid adsorption and external conduction of the heat generated by the coil group 13, and cooperate with the multiple heat dissipation fins 37 provided outside the conduit 35, so as to efficiently realize the adsorption and conduction of the generated heat, so that the heat is quickly conducted to the inside of the conduit 35, so that the generated heat can be quickly discharged from the inside of the magnetic conductor 11 and the non-magnetic conductor 12, so as to further improve the heat dissipation effect and avoid overheating and damage of the coil group 13, so as to achieve the advantages of auxiliary wind power to assist heat dissipation and improve the heat dissipation effect;
[0040] The lock 384 is pressed against the bottom end of the connecting tube 34 to release the locking state of the lock 384 and the bottom end of the connecting tube 34.
[0041] The utility model provides an electromagnetic iron remover with a changed heat dissipation mode, wherein a rectifier control device 2 is provided, that is, in cooperation with an output terminal 22 provided inside, to be connected correspondingly with a coil group 13 provided inside a magnetic system body 1, so that the coil groups 13 provided in multiple places have a rotating working characteristic, thereby reducing the phenomenon of concentrated heating, increasing the service life of the coil group 13, and making full use of the magnetic properties of the electromagnetic iron remover, and an external heat dissipation structure 3 is provided, that is, in cooperation with a through hole 36 and a heat dissipation fin 37, the heat generated by the coil group 13 can be quickly conducted outward along a connecting pipe 34 and a conduit 35 for heat dissipation, thereby achieving the advantages of auxiliary wind-assisted heat dissipation and improving the heat dissipation effect, and a connecting component 38 is provided, that is, through the extrusion transmission of a push rod 381 and a pressure rod 382, the pressure rod 382 can conveniently squeeze a lock head 384, so as to realize convenient disassembly and coordination of the external heat dissipation structure 3, and reduce the complexity of disassembly and assembly.
[0042] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An electromagnetic iron remover with a changed heat dissipation method, characterized in that: The invention comprises a magnetic system body (1), a rectification control device (2) and an external heat dissipation structure (3); the rectification control device (2) is externally connected to the right side of the magnetic system body (1); the external heat dissipation structure (3) is installed on the left side of the magnetic system body (1); the magnetic system body (1) comprises a magnetic conductor (11), a non-magnetic conductor (12) installed at the lower end of the magnetic conductor (11), and a coil group (13) arranged between the magnetic conductor (11) and the non-magnetic conductor (12); the rectification control device (2) comprises a controller body (21) and an output end (22) installed on the left side of the controller body (21); the left side of the output end (22) is connected to the magnetic system body (1).
2. According to claim 1, an electromagnetic iron remover with a changed heat dissipation mode is characterized in that: The external heat dissipation structure (3) comprises a connection tube (31) connected to the left side of the magnetic system body (1), a wind tube (32) arranged inside the connection tube (31), a fan (33) installed inside the wind tube (32), a connection pipe (34) connected to the right side of the connection tube (31), a conduit (35) arranged on the right side of the connection pipe (34), a through hole (36) opened outside the conduit (35), a heat dissipation fin (37) installed outside the conduit (35), and a connection assembly (38) arranged at the upper end of the connection tube (31) and locked with the connection pipe (34).
3. According to claim 2, an electromagnetic iron remover with a changed heat dissipation mode is characterized in that: The connecting assembly (38) comprises a push rod (381) arranged at the upper end of the air cylinder (32), a pressure rod (382) connected to the right side of the push rod (381) and plugged into the interior of the air cylinder (32), a first compression spring (383) installed on the outside of the pressure rod (382), a lock head (384) abutting against the lower end of the pressure rod (382) and arranged inside the left side of the connecting pipe (34), and a second compression spring (385) connected to the lower end of the lock head (384).
4. The electromagnetic iron remover with a changed heat dissipation method according to claim 1, characterized in that: The coil group (13) is formed by superimposing at least two mutually independent coil windings (131), and each of the coil windings (131) is connected to a rectification control device (2).
5. The electromagnetic iron remover with a changed heat dissipation method according to claim 1, characterized in that: The rectification control device (2) is provided with at least two output terminals (22), and the rectification control device (2) is set to a switching state in turns.
6. The electromagnetic iron remover with a changed heat dissipation method according to claim 2, characterized in that: The conduit (35) is provided at least at two locations along the right side of the connecting pipe (34), and each of the conduits (35) is provided with a through hole (36) and a heat dissipation fin (37) on one side facing the coil group (13).
7. The electromagnetic iron remover with a changed heat dissipation method according to claim 2, characterized in that: The through holes (36) are arranged at equal distances along the outer side of the conduit (35), and each group of the through holes (36) is arranged in a three-hole shape.
8. The electromagnetic iron remover with changed heat dissipation mode according to claim 3, characterized in that: An inclined notch is correspondingly provided at the upper end of the pressure rod (382), and the pressure rod (382) is transmission-connected to the right side of the push rod (381) through the inclined notch.
