Disturbance purification device for glass ultra-white sand material
By designing a glass ultra-white sand purification device including a synchronous lifting mechanism, a driving mechanism and a magnetic disturbance mechanism, the problem that the existing device cannot remove metal iron filings in the sand layer is solved, and the fullness of ultra-white sand material is achieved Improved quality of chip removal and glass production.
Patent Information
- Application Number
- CN202420902828.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing magnetic suction device cannot effectively remove metal iron filings in the ultra-white sand layer, resulting in the impact of the glass pure color during the ultra-white glass production process and affecting the production quality.
A disturbance purification device for glass ultra-white sand material is designed, and a synchronous lifting mechanism, a driving mechanism, a support shaft group and a magnetic disturbance mechanism are used to disturb and remove the ultra-white sand material on the conveyor belt through the rotating fins of the magnetic disturbance mechanism. chips realize adsorption of metal iron filings in the sand material.
The sufficient chip removal of ultra-white sand material is achieved, the purity and production quality of the glass are ensured, and the problem that existing devices cannot remove metal iron filings in the sand material layer is solved.
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Figure CN222197329U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of auxiliary devices for ultra-white glass production, in particular to a disturbance purification device for ultra-white glass sand material. Background Art
[0002] Ultra-white glass needs to be produced with ultra-white abrasive as raw material. Since the ultra-white abrasive needs to be pickled, during the entire transportation process of the ultra-white abrasive, related equipment after acid corrosion will produce metal iron filings that enter the ultra-white abrasive, which will not only cause pollution to the ultra-white abrasive, but also affect the pure color of the glass in the subsequent production process, and thus affect the subsequent glass production quality. Currently, for ultra-white abrasive chip removal, a magnetic suction device is arranged above the abrasive conveyor belt for chip removal. Since the magnetic suction device is fixedly arranged above the abrasive conveyor belt, it can only absorb the metal iron filings retained on the surface of the abrasive, but cannot absorb the metal iron filings retained in the abrasive layer, which has great disadvantages in use. Utility Model Content
[0003] The purpose of the utility model is to provide a disturbance purification device for ultra-white glass sand. During operation, the chip removal device as a whole can span the upper position of the sand conveyor belt. Driven by the driving mechanism, the sand can be disturbed and adsorbed to remove chips through the magnetic disturbance mechanism, thereby ensuring the maximization of ultra-white sand chip removal and meeting the subsequent production and use needs.
[0004] In order to achieve the above-mentioned purpose, the utility model provides a disturbance purification device for ultra-white glass sand material, and its technical scheme is as follows: a disturbance purification device for ultra-white glass sand material, comprising a mounting frame, a synchronous lifting mechanism, a driving mechanism, a support shaft group and a magnetic disturbance mechanism, the bottom of the mounting frame is mounted on a working ground, a synchronous lifting mechanism is mounted on the lower side of the mounting frame, the synchronous lifting mechanism is fixedly connected to the mounting frame, a support shaft group is mounted on the lifting end of the synchronous lifting mechanism, a magnetic disturbance mechanism for adsorbing metal iron filings is mounted on the support shaft group, the magnetic disturbance mechanism is mounted and connected to the support shaft group, a driving mechanism is mounted on one side end of the support shaft group, and the driving mechanism is mounted and connected to the support shaft group through its power output end.
[0005] The synchronous lifting mechanism includes a left lifting part, a right lifting part and a connecting frame. The lower side of the left lifting part is installed at the left end position of the connecting frame and is fixedly connected to the connecting frame. The lower side of the right lifting part is installed at the right end position of the connecting frame and is fixedly connected to the connecting frame. The support shaft group is installed on the left lifting part and the right lifting part and is installed and connected to the left lifting part and the right lifting part.
[0006] The structures of the left lifting part and the right lifting part are the same, and they include a cylinder support, a lifting cylinder, a lifting rod and a connecting seat. The cylinder support is installed at both ends of the connecting frame and is fixedly connected to the connecting frame. The lifting cylinder is installed on the cylinder support, and a liftable lifting rod is installed in the lifting cylinder. The connecting seat is installed at the outer end of the lifting rod and is connected to the lifting rod.
[0007] The driving mechanism includes a driving motor, a reducer, a driving shaft and a bracket. The bracket is installed on a connecting seat, and the reducer is installed on the bracket. A driving motor that provides input torque to the reducer is installed at the upper power input end of the reducer, and the driving shaft is installed at the power output end of the reducer.
[0008] The support shaft group includes a left support, a right support, and a center shaft. Support bearings are installed on the left support and the right support. The left side of the center shaft is installed on the support bearing in the left support, and the right side of the center shaft is installed on the support bearing in the right support. One side end of the center shaft is connected to the end of the driving shaft.
[0009] The magnetic disturbance mechanism includes a disturbance shaft, a disturbance fin and a magnetic adsorption block. The disturbance shaft is installed on the central axis and is coaxially installed with the central axis. The disturbance fin is installed on the outer circle of the disturbance shaft. The disturbance fin and the disturbance shaft are fixedly connected to form an integrated structure. Installation grooves are opened on the disturbance shaft and the disturbance fins, and the magnetic adsorption block is embedded in the installation grooves.
[0010] The beneficial effects of the utility model are that the overall structural design of the disturbance purification device for ultra-white glass sand material of the utility model is scientific, the operation and use process is simple and convenient, and the disturbance purification device for ultra-white glass sand material of the utility model has the following advantages in specific operation and use:
[0011] 1. It can disturb the ultra-white sand material. The disturbance purification device for ultra-white glass sand material of the utility model can disturb the ultra-white sand material on the conveyor belt through the coordinated action of the synchronous lifting mechanism, the driving mechanism, the supporting shaft group and the magnetic disturbance mechanism during specific use. Specifically, when in use, the driving mechanism can drive the supporting shaft group to rotate, and the supporting shaft group can drive the magnetic disturbance mechanism to rotate during rotation. During the rotation of the magnetic disturbance mechanism, the sand material in the conveying process can be disturbed through the disturbance fins.
[0012] 2. It can fully carry out chip removal operations; when the disturbance purification device for ultra-white glass sand material of the utility model is used, the driving mechanism as a whole drives the supporting shaft group and the magnetic disturbance mechanism to rotate to disturb the sand material. At the same time, the magnetic adsorption blocks installed on the disturbance shaft and the disturbance fins can fully remove the chips from the ultra-white sand material, thereby ensuring the purity of the ultra-white sand material and the subsequent production quality of ultra-white glass. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the disturbance purification device of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the synchronous lifting mechanism in the utility model;
[0015] Figure 3 It is a structural schematic diagram of the left lifting part and the right lifting part in the utility model;
[0016] Figure 4 It is a structural schematic diagram of the driving mechanism in the utility model;
[0017] Figure 5 It is a structural schematic diagram of the support shaft group in the utility model;
[0018] Figure 6 It is a structural schematic diagram of the magnetic disturbance mechanism in the utility model;
[0019] The numbers in the figure are: 1-installation frame, 2-synchronous lifting mechanism, 3-driving mechanism, 4-support shaft group, 5-magnetic disturbance mechanism, 21-left lifting part, 22-right lifting part, 23-connecting frame, 211-cylinder support, 212-lifting cylinder, 213-lifting rod, 214-connecting seat, 31-driving motor, 32-reducer, 33-driving shaft, 41-left support, 42-right support, 43-central axis, 51-disturbance shaft, 52-disturbance fin, 53-magnetic adsorption block. DETAILED DESCRIPTION
[0020] Specific embodiment 1: In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that when an element is referred to as "fixed to" or "set on" another element, it can be directly or indirectly connected to the other element. When an element is referred to as "connected to" another element, it can be directly or indirectly connected to the other element. The terms "left" and "right" used to indicate orientation in this application document are based on the specific structure shown in the accompanying drawings and do not constitute a limitation on the structure.
[0021] See the specification attached in this utility model Figure 1 As shown, a disturbance purification device for ultra-white glass sand material of the utility model mainly comprises an installation frame 1, a synchronous lifting mechanism 2, a driving mechanism 3, a support shaft group 4 and a magnetic disturbance mechanism 5, wherein the installation frame 1 is used to install and support the synchronous lifting mechanism 2. During installation, the bottom of the installation frame 1 is installed on the working ground, and the synchronous lifting mechanism 2 is installed on the lower side of the installation frame 1. The synchronous lifting mechanism 2 is used to lift the driving mechanism 3, the support shaft group 4 and the magnetic disturbance mechanism 5. During installation, the synchronous lifting mechanism 2 is fixedly installed and connected to the installation frame 1, and the support shaft group 4 is installed at the lifting end of the synchronous lifting mechanism 2. The magnetic disturbance mechanism 5 for adsorbing metal iron filings is installed on the support shaft group 4. The magnetic disturbance mechanism 5 is installed and connected to the support shaft group 4, and the driving mechanism 3 is installed at one side end of the support shaft group 4. The driving mechanism 3 is installed and connected to the support shaft group 4 through its power output end and drives the support shaft group 4 to rotate.
[0022] See the specification attached in this utility model Figure 2 As shown, the synchronous lifting mechanism 2 for lifting the driving mechanism 3, the supporting shaft group 4 and the magnetic disturbance mechanism 5 includes a left lifting part 21, a right lifting part 22 and a connecting frame 23, wherein the lower side of the left lifting part 21 for performing the left lifting operation is installed at the left end position of the connecting frame 23 and is fixedly connected to the connecting frame 23, the lower side of the right lifting part 22 for performing the right lifting operation is installed at the right end position of the connecting frame 23 and is fixedly connected to the connecting frame 23, and the supporting shaft group 4 is installed on the left lifting part 21 and the right lifting part 22 and is installed and connected to the left lifting part 21 and the right lifting part 22.
[0023] See the specification attached in this utility model Figure 3 As shown, the left lifting part 21 and the right lifting part 22 for performing lifting operations have the same structure, and both include a cylinder support 211, a lifting cylinder 212, a lifting rod 213 and a connecting seat 214, wherein the cylinder support 211 is used to install and support the lifting cylinder 212. During installation, the cylinder support 211 is installed at both ends of the connecting frame 23 and is fixedly connected to the connecting frame 23. The lifting cylinder 212 is installed on the cylinder support 211, and a liftable lifting rod 213 is installed in the lifting cylinder 212. The connecting seat 214 is installed at the outer end of the lifting rod 213 and is installed and connected to the lifting rod 213.
[0024] See the specification attached in this utility model Figure 4As shown, the driving mechanism 3 for driving the support shaft group 4 to rotate includes a driving motor 31, a reducer 32, a driving shaft 33 and a bracket, wherein the bracket is used to install and support the reducer 32. During installation, the bracket is installed on the connecting seat 214, and the reducer 32 is installed on the bracket. The driving motor 31 for providing input torque to the reducer 32 is installed at the upper power input end of the reducer 32, and the driving shaft 33 is installed at the power output end of the reducer 32 to drive the central shaft 43 to rotate.
[0025] See the specification attached in this utility model Figure 5 As shown, the support shaft group 4 for installing, supporting and driving the magnetic disturbance mechanism 5 includes a left support 41, a right support 42, and a center shaft 43, wherein the left support 41 and the right support 42 are mainly used to install and support the center shaft 43. During installation, support bearings are installed on the left support 41 and the right support 42. The left side of the center shaft 43 is installed on the support bearing in the left support 41, and the right side of the center shaft 43 is installed on the support bearing in the right support 42. At the same time, one end of the center shaft 43 is connected to the end of the driving shaft 33.
[0026] See the specification attached in this utility model Figure 6 As shown, the magnetic disturbance mechanism 5 for disturbing the sand material and removing and adsorbing the chips includes a disturbance shaft 51, a disturbance fin 52 and a magnetic adsorption block 53, wherein the disturbance shaft 51 is used to install and support the disturbance fin 52. During installation, the disturbance shaft 51 is installed on the central axis 43 and is fixedly installed coaxially with the central axis 43. The disturbance fin 52 for performing a disturbance operation on the sand material is installed on the outer circle of the disturbance shaft 51. The disturbance fin 52 is fixedly connected to the disturbance shaft 51 as an integrated structure. Installation grooves are provided on the disturbance shaft 51 and the disturbance fin 52. A magnetic adsorption block 53 (the magnetic adsorption block adopts a magnet or a magnet) for adsorbing metal iron chips is embedded in the installation groove.
[0027] The installation and use process of the disturbance purification device for ultra-white glass sand material of the utility model is as follows:
[0028] 1. The installation process is as follows:
[0029] First, the installer can place the bottom of the installation frame 1 on the work ground (perpendicular to the movement direction of the conveyor belt), and then install the synchronous lifting mechanism 2. The lower side of the left lifting part 21 can be installed on the left end position of the connecting frame 23, and the lower side of the right lifting part 22 can be installed on the right end position of the connecting frame 23. When assembling the left lifting part 21 and the right lifting part 22, the cylinder support 211 can be installed on both ends of the connecting frame 23 and fixedly connected to the connecting frame 23. The lifting cylinder 212 is installed on the cylinder support 211, and the lifting rod 213 that can be raised and lowered is installed in the lifting cylinder 212. The connecting seat 214 is installed Install it at the outer end of the lifting rod 213, and then install the support shaft group 4 on the synchronous lifting mechanism 2. Specifically, install support bearings on the left support 41 and the right support 42, install the two sides of the central shaft 43 on the support bearings, install the disturbance shaft body 51 on the central shaft 43 and fix it coaxially with the central shaft 43, install the disturbance fin 52 on the outer circle of the disturbance shaft body 51, process the installation groove on the disturbance shaft body 51 and the disturbance fin 52, embed the magnetic adsorption block 53 in the installation groove, and finally connect one end of the central shaft 43 to the end of the driving shaft 33 in the driving mechanism 3. At this point, the installation process of the utility model is completed;
[0030] 2. In specific use, the operator can control the synchronous lifting mechanism 2 to work, and the left lifting part 21 and the right lifting part 22 in the synchronous lifting mechanism 2 can drive the lifting rod 213 to move downward through the lifting cylinder 212. At this time, the lifting rod 213 drives the support shaft group 4, the driving mechanism 3 and the magnetic disturbance mechanism 5 to move downward. When the disturbance fins 52 on the magnetic disturbance mechanism 5 contact the ultra-white sand material on the conveyor belt and penetrate into the sand material, the left lifting part 21 and the right lifting part 22 in the synchronous lifting mechanism 2 can be controlled to stop working. At this time, the driving mechanism 3 can be controlled to stop working. The driving motor 31 in the driving mechanism 3 works, and the driving motor 31 drives the shaft 33 to rotate through the reducer 32, and the shaft 33 drives the central shaft 43 to rotate. When the central shaft 43 rotates, it drives the disturbance shaft 51 to rotate. When the disturbance shaft 51 rotates, it can drive the disturbance fins 52 to disturb the sand material being transported. At the same time, the magnetic adsorption block 53 embedded in the disturbance shaft 51 and the disturbance fins 52 can adsorb and purify the metal iron filings contained in the sand material, thereby ensuring the purity of the ultra-white sand material and the subsequent production quality of ultra-white glass. The above shows and describes the basic principles, main features and advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A disturbance purification device for ultra-white glass sand, characterized in that: The invention comprises an installation frame (1), a synchronous lifting mechanism (2), a driving mechanism (3), a support shaft group (4) and a magnetic disturbance mechanism (5); the synchronous lifting mechanism (2) is installed on the lower side of the installation frame (1); the synchronous lifting mechanism (2) is fixedly connected to the installation frame (1); the support shaft group (4) is installed at the lifting end of the synchronous lifting mechanism (2); a magnetic disturbance mechanism (5) for absorbing metal filings is installed on the support shaft group (4); the magnetic disturbance mechanism (5) is connected to the support shaft group (4); the driving mechanism (3) is installed at one end of the support shaft group (4); the driving mechanism (3) is connected to the support shaft group (4) through its power output end.
2. A disturbance purification device for ultra-white glass sand material according to claim 1, characterized in that: The synchronous lifting mechanism (2) comprises a left lifting part (21), a right lifting part (22) and a connecting frame (23), wherein the lower side of the left lifting part (21) is mounted at the left end position of the connecting frame (23), and the lower side of the right lifting part (22) is mounted at the right end position of the connecting frame (23), and the support shaft group (4) is mounted on the left lifting part (21) and the right lifting part (22) and is connected to the left lifting part (21) and the right lifting part (22).
3. A disturbance purification device for ultra-white glass sand material according to claim 2, characterized in that: The left lifting part (21) and the right lifting part (22) have the same structure, and both include a cylinder support (211), a lifting cylinder (212), a lifting rod (213) and a connecting seat (214). The cylinder support (211) is installed at both ends of the connecting frame (23), the lifting cylinder (212) is installed on the cylinder support (211), and a lifting rod (213) that can be raised and lowered is installed in the lifting cylinder (212). The connecting seat (214) is installed at the outer end of the lifting rod (213) and is connected to the lifting rod (213).
4. A disturbance purification device for ultra-white glass sand material according to claim 3, characterized in that: The driving mechanism (3) comprises a driving motor (31), a reducer (32), a driving shaft (33) and a bracket, wherein the bracket is mounted on a connecting seat (214), the reducer (32) is mounted on the bracket, a driving motor (31) for providing input torque to the reducer (32) is mounted on the upper part of the reducer (32), and the driving shaft (33) is mounted at the power output end of the reducer (32).
5. A disturbance purification device for ultra-white glass sand material according to claim 4, characterized in that: The support shaft group (4) includes a left support (41), a right support (42), and a center shaft (43). Support bearings are installed on the left support (41) and the right support (42). The left side of the center shaft (43) is installed on the support bearing in the left support (41), and the right side of the center shaft (43) is installed on the support bearing in the right support (42). One end of the center shaft (43) is connected to the end of the driving shaft (33).
6. A disturbance purification device for ultra-white glass sand material according to claim 5, characterized in that: The magnetic disturbance mechanism (5) comprises a disturbance shaft (51), a disturbance fin (52) and a magnetic adsorption block (53); the disturbance shaft (51) is mounted on the central axis (43) and is coaxially mounted with the central axis (43); the disturbance fin (52) is mounted on the outer circle of the disturbance shaft (51); installation grooves are provided on the disturbance shaft (51) and the disturbance fin (52); and the magnetic adsorption block (53) is embedded in the installation grooves.
