Spraying equipment with high production efficiency

Abstract

The utility model relates to the technical field of spraying, and discloses spraying equipment with high production efficiency, which comprises a supporting leg, a recycling box is arranged at the top of the supporting leg, a non-spraying surface protection component is arranged at the top of the recycling box through a hinge, a servo motor and a machine body are respectively arranged on the outer wall of the supporting leg, and the servo motor is connected with the machine body. A spraying assembly is arranged on the top of the servo motor, and a rotating shaft is fixedly assembled on a power output shaft of the servo motor. According to the spraying equipment with the high production efficiency, a tool is placed on the top of the filter plate, and the tool is covered with the appropriate first protective layer or the appropriate second protective layer or the appropriate third protective layer according to the size of the tool needing to be sprayed, so that when the tool is sprayed through the conveying pipe, the tool is not prone to being damaged, and the production efficiency is improved. The appropriate first protective layer, the appropriate second protective layer or the appropriate third protective layer can protect the non-spraying face, the protective layer does not need to be removed and can be repeatedly used, the manufacturing cost is low, and the production efficiency of the device can be effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of spraying, in particular to a spraying device with high production efficiency. Background Art

[0002] Thermal spraying refers to heating and melting the coating material, atomizing it into extremely fine particles with high-speed airflow, and spraying it onto the surface of the workpiece at a very high speed to form a coating. According to the needs, different coating materials can be selected to obtain one or more properties such as wear resistance, corrosion resistance, oxidation resistance, and heat resistance.

[0003] The existing high-efficiency spraying equipment uses high-speed airflow to atomize and spray it onto the surface of the part to form a metal surface processing method of the spray layer. In the thermal spraying process, the spray powder is atomized into fine molten droplets or high-temperature particles under the action of the high-speed airflow, and is sprayed onto the treated workpiece surface at a very high flight speed to form a solid covering layer. The non-sprayed surface must be protected by artificial methods. The commonly used methods at present are to stick special protective tape or use special tooling. These methods are costly and take a long time to protect and remove. The protective tape can only be used once and cannot be reused. If special tooling is used, the design and manufacturing costs are high. Improvements are now made. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a spraying device with high production efficiency, which has the advantages of high-efficiency spraying and protection of non-spraying surfaces, and solves the problems raised by the above-mentioned background technology.

[0005] The utility model provides the following technical solutions: a spraying device with high production efficiency, comprising a supporting leg, a recovery box is installed on the top of the supporting leg, a non-spraying surface protection component is installed on the top of the recovery box through a hinge, a servo motor and a machine body are respectively provided on the outer walls of the supporting leg, a spraying component is provided on the top of the servo motor, a rotating shaft is fixedly installed on the power output shaft of the servo motor, a moving wheel is fixedly installed on the bottom of the machine body, a coating material storage box is installed on the top of the machine body, and a conveying pipe is provided on the outer wall of the coating material storage box.

[0006] As a preferred technical solution of the utility model, the non-sprayed surface protection component includes a spray bin, the inner wall of which is equipped with a filter plate, and the top of the spray bin is rotatably connected with protective layer one, protective layer two, protective layer three and a top layer.

[0007] As a preferred technical solution of the utility model, the outer walls of the protective layer one, the protective layer two and the protective layer three are all provided with circular grooves, the inner walls of the circular grooves are provided with clamping grooves, the inner walls of the circular grooves are provided with clamping springs, and the outer walls on both sides of the clamping springs are fixedly equipped with clamping buttons.

[0008] As a preferred technical solution of the utility model, rectangles of different areas are opened in the center of the protective layer one, the protective layer two and the protective layer three, and the areas of the rectangles decrease successively, the diameter of the button is adapted to the diameter of the slot, and the button is snapped into the slot.

[0009] As a preferred technical solution of the utility model, the spray assembly includes a connecting handle, a rotating handle is installed on the top of the connecting handle, a telescopic machine is provided on the inner wall of the rotating handle, a limit frame and a limit ring are respectively installed on the top of the rotating handle, a telescopic rod is provided at the bottom of the telescopic machine, and the outer wall of the telescopic rod is clamped with a clamping block through a mounting plate.

[0010] As a preferred technical solution of the utility model, the cross-section of the limit frame is in a "concave" shape, the telescopic machine is electrically connected to the controller, and the mounting plate and the clamping block wrap the conveying pipe and the telescopic rod.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The spraying equipment with high production efficiency places the tooling on the top of the filter plate and covers it with a suitable protective layer 1, protective layer 2 or protective layer 3 according to the size of the tooling to be sprayed, so that when the tooling is sprayed on the conveying pipe, the suitable protective layer 1, protective layer 2 or protective layer 3 can protect the non-spraying surface, and does not need to be removed and can be reused. The manufacturing cost is low, so that the production efficiency of the device can be effectively improved.

[0013] 2. The high-efficiency spraying equipment can install the telescopic rod and the conveying pipe inside it through the cooperation of the mounting plate and the clamp block, and can limit the conveying pipe through the installation of the limit frame and the limit ring, so that the conveying pipe will not easily deviate during the spraying work, and when the controller sends a signal, the telescopic rod can drive the conveying pipe to move up and down, and at the same time make the spraying effect of the device better. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the coating material storage box of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the recycling box of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the non-spraying surface protection component of the utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the spraying assembly of the utility model.

[0019] In the figure: 1. Support leg; 2. Recovery box; 3. Hinge; 4. Non-sprayed surface protection assembly; 401. Spraying chamber; 402. Filter plate; 403. Protective layer one; 404. Protective layer two; 405. Protective layer three; 406. Top layer; 407. Retaining spring; 408. Button; 409. Round groove; 410. Slot; 5. Servo motor; 6. Spraying assembly; 601. Connecting handle; 602. Rotating handle; 603. Telescopic machine; 604. Limiting frame; 605. Limiting ring; 606. Telescopic rod; 607. Mounting plate; 608. Block; 7. Machine body; 8. Moving wheel; 9. Delivery pipe; 10. Rotating shaft; 11. Coating material storage box. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5 , a spraying device with high production efficiency, comprising a support leg 1, a recovery box 2 is installed on the top of the support leg 1, a non-spraying surface protection component 4 is installed on the top of the recovery box 2 through a hinge 3, a servo motor 5 and a body 7 are respectively provided on the outer wall of the support leg 1, a spraying component 6 is provided on the top of the servo motor 5, a rotating shaft 10 is fixedly assembled on the power output shaft of the servo motor 5, a moving wheel 8 is fixedly installed on the bottom of the body 7, a coating material storage box 11 is installed on the top of the body 7, and a conveying pipe 9 is provided on the outer wall of the coating material storage box 11;

[0022] By utilizing the above structure and setting the movable wheel 8, the machine body 7 can be movable, so that the coating material added to the inner wall of the coating material storage box 11 can be conveniently transported to the inner wall of the recovery box 2 through the conveying pipe 9, thereby completing efficient spraying work.

[0023] In a preferred embodiment, the non-spraying surface protection component 4 includes a spraying chamber 401, the inner wall of which is installed with a filter plate 402, and the top of the spraying chamber 401 is rotatably connected with a protective layer 1 403, a protective layer 2 404, a protective layer 3 405 and a top layer 406;

[0024] In a preferred embodiment, the outer walls of the protective layer 1 403, the protective layer 2 404 and the protective layer 3 405 are all provided with a circular groove 409, the inner wall of the circular groove 409 is provided with a clamping groove 410, the inner wall of the circular groove 409 is provided with a clamping spring 407, and the outer walls of both sides of the clamping spring 407 are fixedly equipped with a clamping button 408;

[0025] In a preferred embodiment, the centers of the protective layer 1 403, the protective layer 2 404, and the protective layer 3 405 are all provided with rectangles of different areas, and the areas of the rectangles are successively decreasing, the diameter of the clamping button 408 is adapted to the diameter of the clamping slot 410, and the clamping button 408 is clamped with the clamping slot 410;

[0026] By utilizing the above structure, rectangles of different areas are opened in the centers of the protective layer 1 403, the protective layer 2 404 and the protective layer 3 405, and the areas of the rectangles are decreasing in sequence. It can be seen that when spraying, the appropriate protective layer 1 403, the protective layer 2 404 and the protective layer 3 405 can be covered on the top of the spray chamber 401 according to the required spraying area of ​​the spray tool, so that the non-sprayed surface can be effectively protected, and it is low-cost and can be reused, and does not need to be removed, which can effectively save time.

[0027] In a preferred embodiment, the spray assembly 6 includes a connecting handle 601, a rotating handle 602 is installed on the top of the connecting handle 601, a telescopic machine 603 is provided on the inner wall of the rotating handle 602, a limiting frame 604 and a limiting ring 605 are respectively installed on the top of the rotating handle 602, a telescopic rod 606 is provided at the bottom of the telescopic machine 603, and the outer wall of the telescopic rod 606 is clamped with a clamping block 608 through a mounting plate 607;

[0028] By utilizing the above structure, through the cooperation between the mounting plate 607 and the clamping block 608 , the mounting plate 607 and the clamping block 608 can wrap the delivery pipe 9 , so that the position of the delivery pipe 9 during the spraying process can be fixed.

[0029] In a preferred embodiment, the cross section of the limit frame 604 is in a "concave" shape, the telescopic machine 603 is electrically connected to the controller, and the mounting plate 607 and the clamping block 608 wrap the conveying pipe 9 and the telescopic rod 606;

[0030] By utilizing the above structure, through the characteristic that the cross section of the limit frame 604 is in the shape of a "concave" character, and due to the setting of the limit ring 605, the limit frame 604 and the limit ring 605 can cooperate with each other to limit the conveying pipe 9, so that the conveying pipe 9 will not easily deviate during the spraying operation.

[0031] Working principle: when using the device, first add the spraying raw material to the inner wall of the coating material storage box 11, and the coating on the inner wall of the coating material storage box 11 can be transported to the inner wall of the delivery pipe 9 through the controller. In this process, by placing the tool on the top of the filter plate 402 and covering it with a suitable protective layer 1 403, protective layer 2 404 or protective layer 3 405 according to the size of the tool to be sprayed as needed, when the delivery pipe 9 sprays the tool, the suitable protective layer 1 403, protective layer 2 404 or protective layer 3 405 can be applied to the non-spraying surface. For protection, the telescopic rod 606 and the conveying pipe 9 can be installed inside it through the cooperation of the mounting plate 607 and the block 608, and the conveying pipe 9 can be limited by the installation of the limiting frame 604 and the limiting ring 605, so that the conveying pipe 9 will not easily deviate during the spraying work, and when the controller sends a signal, the telescopic rod 606 can drive the conveying pipe 9 to move up and down, so that the conveying pipe 9 can spray the tooling, and the powder after spraying will fall to the inner wall of the recovery box 2 through the filter plate 402 for recovery, so that it can reduce the waste of raw materials.

[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spraying device with high production efficiency, comprising a support leg (1), Features: A recovery box (2) is installed on the top of the support leg (1), and a non-sprayed surface protection component (4) is installed on the top of the recovery box (2) through a hinge (3). The outer walls of the support leg (1) are respectively provided with a servo motor (5) and a machine body (7). The top of the servo motor (5) is provided with a spraying component (6). The power output shaft of the servo motor (5) is fixedly equipped with a rotating shaft (10). The bottom of the machine body (7) is fixedly equipped with a moving wheel (8). The top of the machine body (7) is provided with a coating material storage box (11), and the outer wall of the coating material storage box (11) is provided with a conveying pipe (9).

2. A spraying device with high production efficiency according to claim 1, Features: The non-spraying surface protection component (4) comprises a spraying chamber (401), the inner wall of which is provided with a filter plate (402), and the top of the spraying chamber (401) is rotatably connected with a protective layer 1 (403), a protective layer 2 (404), a protective layer 3 (405) and a top layer (406).

3. A spraying device with high production efficiency according to claim 2, Features: The outer walls of the protective layer 1 (403), the protective layer 2 (404) and the protective layer 3 (405) are all provided with a circular groove (409), the inner wall of the circular groove (409) is provided with a clamping groove (410), the inner wall of the circular groove (409) is provided with a clamping spring (407), and the outer walls on both sides of the clamping spring (407) are fixedly equipped with a clamping button (408).

4. A spraying device with high production efficiency according to claim 3, Features: Rectangles of different areas are provided in the center of the protective layer 1 (403), the protective layer 2 (404) and the protective layer 3 (405), and the areas of the rectangles decrease in sequence. The diameter of the clamping button (408) is matched with the diameter of the clamping slot (410), and the clamping button (408) is clamped with the clamping slot (410).

5. A spraying device with high production efficiency according to claim 1, Features: The spraying assembly (6) comprises a connecting handle (601), a rotating handle (602) is installed on the top of the connecting handle (601), a telescopic machine (603) is provided on the inner wall of the rotating handle (602), a limiting frame (604) and a limiting ring (605) are respectively installed on the top of the rotating handle (602), a telescopic rod (606) is provided at the bottom of the telescopic machine (603), and the outer wall of the telescopic rod (606) is clamped with a clamping block (608) through a mounting plate (607).

6. A spraying device with high production efficiency according to claim 5, Features: The cross section of the limiting frame (604) is in the shape of a Chinese character "concave", the telescopic machine (603) is electrically connected to the controller, and the mounting plate (607) and the clamping block (608) wrap the conveying pipe (9) and the telescopic rod (606).

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