Surface spraying device for air conditioner sheet metal machining
The surface spraying device automates sheet metal flipping and size adaptation, improving efficiency and safety in air conditioner sheet metal processing.
Patent Information
- Application Number
- CN202420352881.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-26
AI Technical Summary
Manual turning of large sheet metal parts during surface spraying is physically demanding, time-consuming, and poses health risks to workers, while existing systems lack efficiency and convenience in adapting to different sheet metal sizes.
A surface spraying device with a driving motor and clamping components that flips sheet metal parts automatically and adjusts to different sizes using a gear and rack mechanism, combined with an atomizing nozzle for efficient and flexible spraying.
The device enhances spraying efficiency and quality by automating the flipping process and adapting to various sheet metal sizes, reducing worker effort and health risks.
Smart Images

Figure CN222197456U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air conditioner sheet metal processing, in particular to a surface spraying device for air conditioner sheet metal processing. Background Art
[0002] The sheet metal parts of air conditioners include: panels, side panels, top panels, bases, and partitions. Sheet metal is a comprehensive cold processing technology for thin metal plates (usually less than 6mm), including shearing, punching / cutting / compounding, folding, welding, riveting, splicing, and forming (such as car bodies). Its most notable feature is that the thickness of the same part is consistent. Products processed by the sheet metal industry are called sheet metal parts. The sheet metal parts referred to in different industries are generally different, and are mostly used for assembly.
[0003] Since air conditioners are exposed to the outdoors and the environment is changeable, sheet metal parts will age, so it is necessary to spray the sheet metal parts of the air conditioner to extend its service life.
[0004] Generally, when spraying the surface of sheet metal parts, it is necessary to manually turn the sheet metal parts over. Turning some large sheet metal parts seriously consumes the workers' physical strength and time, is not convenient for spraying the surface of sheet metal parts, reduces the effect of spraying, and most of the spraying needs to be done manually, and workers are prone to inhaling paint and causing harm to the human body.
[0005] Therefore, it is necessary to provide a surface spraying device for air conditioner sheet metal processing. Utility Model Content
[0006] The utility model aims to solve the shortcomings in the prior art and proposes a surface spraying device for air conditioner sheet metal processing.
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a surface spraying device for air-conditioning sheet metal processing, comprising a mounting plate and a sliding block, the mounting plate fixedly mounted with a guide rail on the fixed section surface, a sliding block slidably mounted on the side surface of the guide rail, an adjusting component fixedly mounted on the top surface of the sliding block, a mounting frame fixedly mounted on the top surface of the adjusting component, a mounting piece fixedly mounted on the side surface of the mounting frame, a driving motor fixedly mounted on the top surface of the mounting piece, a bearing sleeve fixedly mounted on the top surface of the mounting frame, a driving motor transmission rod passes through the bearing sleeve, and a clamping component fixedly mounted on the end surface of the driving motor transmission rod.
[0008] As a further description of the above technical solution:
[0009] A slider 2 is slidably installed on the side of the guide rail, an adjusting component 2 is fixedly installed on the top surface of the slider 2, a mounting frame 2 is fixedly installed on the top surface of the adjusting component 2, a bearing sleeve 2 is fixedly installed on the top surface of the mounting frame 2, a pin is fixedly installed on the inner wall of the bearing sleeve 2, and a clamping component 2 is fixedly installed on the end surface of the pin.
[0010] As a further description of the above technical solution:
[0011] A fixing piece is fixedly installed on the top surface of the mounting plate, a servo motor is fixedly installed on the side of the fixing piece, a threaded rod is fixedly installed on the end surface of the transmission rod of the servo motor, a side plate is rotatably installed on the end surface of the threaded rod through a bearing, and the bottom end surface of the side plate is fixedly connected to the top surface of the mounting plate.
[0012] As a further description of the above technical solution:
[0013] A threaded sleeve is threadedly installed on the side of the threaded rod, a through hole is fixedly opened on the side of the sliding block, the side of the threaded sleeve is fixedly connected to the inner wall of the through hole opened in the sliding block, a mounting ring is fixedly installed on the top surface of the sliding block, a rack ring is fixedly installed on the inner wall of the mounting ring, and a fastening ring is fixedly installed on the top surface of the sliding block.
[0014] As a further description of the above technical solution:
[0015] An arc-shaped slider is slidably installed on the inner wall of the sliding ring formed by the side surface of the mounting ring and the side surface of the fastening ring, a connecting column is fixedly installed on the side surface of the arc-shaped slider, a servo motor 2 is fixedly installed on the top surface of the connecting column, a gear is fixedly installed on the side surface of the transmission rod of the servo motor 2, and the gear tooth surface is meshed with the rack ring tooth surface.
[0016] As a further description of the above technical solution:
[0017] Mounting frames are fixedly installed on two side surfaces of the servo motor, pumps are fixedly installed on the side surfaces of the mounting frames, a material storage box is fixedly installed on the top surface of the pump, through holes are opened on the top surface of the material storage box, a feeding port is fixedly provided on the inner wall of the through hole, a transmission pipe is fixedly installed on the side surface of the pump, and an atomizing nozzle is fixedly installed on the bottom end surface of the transmission pipe.
[0018] As a further description of the above technical solution:
[0019] An anti-skid pad is fixedly mounted on the bottom end surface of the mounting plate, and a sliding sleeve is fixedly mounted on the top end surface of the mounting plate. The inner wall of the sliding sleeve is matched with the side surface of the sliding block.
[0020] The utility model has the following beneficial effects:
[0021] 1. Compared with the prior art, the surface spraying device for air-conditioning sheet metal processing is equipped with a driving motor. After spraying one side of the sheet metal, the driving motor is turned on to drive the clamping component 1 to rotate, and drive the sheet metal to flip over with the cooperation of the clamping component 2 and the bearing sleeve 2. The above-mentioned spraying operation can be repeated to complete the spraying operation of the sheet metal. This arrangement can turn the sheet metal over, improve the spraying efficiency of the sheet metal, and improve the practicality of the device.
[0022] 2. Compared with the prior art, the surface spraying device for air-conditioning sheet metal processing, by installing a clamping component and a spraying component, pushes slider one and slider two to move on the guide rail, adjusts the distance between the two to the length suitable for the painted sheet metal, further clamps the sheet metal by clamping component one and clamping component two, turns on servo motor two, drives the gear to rotate, and since the gear surface and the rack ring tooth surface are meshed with each other, the arc-shaped slider is driven to slide inside the arc-shaped slideway formed by the mounting ring and the fastening ring, drives servo motor two and the mounting frame to slide, drives the pump to slide, and then turns on the pump, the pump sprays the raw materials inside the storage box onto the sheet metal through the atomizing nozzle, and turns on servo motor one, drives the threaded rod to rotate and drives the sliding block to move on the inner wall of the sleeve to spray the sheet metal. Such a setting can adapt to the spraying operation of different sheet metal sizes, can flexibly spray the sheet metal, and can improve the spraying efficiency and spraying quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of a surface spraying device for air conditioner sheet metal processing proposed by the utility model;
[0024] Figure 2 This is a schematic diagram of the structure of a flipping mechanism of a surface spraying device for air conditioner sheet metal processing proposed by the utility model;
[0025] Figure 3 This is a bottom view schematic diagram of the overall structure of a surface spraying device for air conditioner sheet metal processing proposed by the utility model;
[0026] Figure 4 This is a schematic diagram of the structure of an atomizing nozzle of a surface spraying device for air conditioner sheet metal processing proposed by the utility model;
[0027] Figure 5 This is an exploded view of a rack ring of a surface spraying device for air conditioner sheet metal processing proposed by the utility model;
[0028] Figure 6 The utility model is a schematic diagram of the structure of a driving component of a surface spraying device for air conditioner sheet metal processing.
[0029] Legend:
[0030] 1. Mounting plate; 2. Anti-skid pad; 3. Guide rail; 4. Slider 1; 5. Adjustment component 1; 6. Mounting frame 1; 7. Mounting piece; 8. Drive motor; 9. Bearing sleeve 1; 10. Clamping component 1; 11. Slider 2; 12. Adjustment component 2; 13. Mounting frame 2; 14. Bearing sleeve 2; 15. Clamping component 2; 16. Servo motor 1; 17. Threaded rod; 18. Side plate; 19. Sliding sleeve; 20. Sliding block; 21. Threaded sleeve; 22. Mounting ring; 23. Rack ring; 24. Fastening ring; 25. Arc slider; 26. Connecting column; 27. Servo motor 2; 28. Gear; 29. Mounting frame; 30. Pump; 31. Storage box; 32. Transmission pipe; 33. Atomizing nozzle. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-Figure 6 The utility model provides a surface spraying device for air conditioner sheet metal processing, including a mounting plate 1 and a sliding block 20, wherein a guide rail 3 is fixedly mounted on a fixed section of the mounting plate 1, a slider 4 is slidably mounted on the side of the guide rail 3, an adjusting component 5 is fixedly mounted on the top surface of the slider 4, a mounting frame 6 is fixedly mounted on the top surface of the adjusting component 5, a mounting member 7 is fixedly mounted on the side of the mounting frame 6, a driving motor 8 is fixedly mounted on the top surface of the mounting member 7, a bearing sleeve 9 is fixedly mounted on the top surface of the mounting frame 6, a driving motor 8 transmission rod passes through the bearing sleeve 9, and the end surface of the driving motor 8 transmission rod is fixed A clamping component 10 is installed. By installing the clamping component and the spraying component, the slider 1 4 and the slider 2 11 are pushed to move on the guide rail 3, and the distance between the two is adjusted to a length suitable for the painted sheet metal. By installing the drive motor 8, after spraying one side of the sheet metal, the drive motor 8 is turned on to drive the clamping component 10 to rotate, and drive the sheet metal to flip over with the cooperation of the clamping component 2 15 and the bearing sleeve 2 14. The above-mentioned spraying operation can be repeated to complete the spraying operation of the sheet metal. This arrangement can turn the sheet metal over, improve the spraying efficiency of the sheet metal, and improve the practicality of the device.
[0033] A slider 11 is slidably installed on the side of the guide rail 3, an adjusting component 12 is fixedly installed on the top surface of the slider 11, a mounting frame 13 is fixedly installed on the top surface of the adjusting component 12, a bearing sleeve 14 is fixedly installed on the top surface of the mounting frame 13, a pin is fixedly installed on the inner wall of the bearing sleeve 14, and a clamping component 15 is fixedly installed on the end surface of the pin.
[0034] A fixing piece is fixedly installed on the top surface of the mounting plate 1, a servo motor 16 is fixedly installed on the side of the fixing piece, a threaded rod 17 is fixedly installed on the end surface of the transmission rod of the servo motor 16, a side plate 18 is rotatably installed on the end surface of the threaded rod 17 through a bearing, and the bottom end surface of the side plate 18 is fixedly connected to the top surface of the mounting plate 1.
[0035] A threaded sleeve 21 is threadedly installed on the side of the threaded rod 17, a through hole is fixedly opened on the side of the sliding block 20, the side of the threaded sleeve 21 is fixedly connected to the inner wall of the through hole opened in the sliding block 20, a mounting ring 22 is fixedly installed on the top surface of the sliding block 20, a rack ring 23 is fixedly installed on the inner wall of the mounting ring 22, and a fastening ring 24 is fixedly installed on the top surface of the sliding block 20.
[0036] An arc-shaped slider 25 is slidably installed on the inner wall of the sliding ring formed by the side surface of the mounting ring 22 and the side surface of the fastening ring 24, a connecting column 26 is fixedly installed on the side surface of the arc-shaped slider 25, a servo motor 27 is fixedly installed on the top surface of the connecting column 26, a gear 28 is fixedly installed on the side surface of the transmission rod of the servo motor 27, the tooth surface of the gear 28 is meshed with the tooth surface of the rack ring 23, and the servo motor 27 is turned on to drive the gear 28 to rotate. Since the tooth surface of the gear 28 is meshed with the tooth surface of the rack ring 23, the arc-shaped slider 25 is driven to slide inside the arc-shaped slideway formed by the mounting ring 22 and the fastening ring 24, and the servo motor 27 and the mounting frame 29 are driven to slide.
[0037] A mounting frame 29 is fixedly installed on the side of the servo motor 27, and a pump 30 is fixedly installed on the side of the mounting frame 29. A storage box 31 is fixedly installed on the top surface of the pump 30. A through hole is opened in the top and bottom of the top surface of the storage box 31, and a feeding port is fixedly arranged on the inner wall of the through hole. A transmission pipe 32 is fixedly installed on the side of the pump 30, and an atomizing nozzle 33 is fixedly installed on the bottom end surface of the transmission pipe 32. The sheet metal is further clamped by the clamping component 10 and the clamping component 2 15 to drive the pump 30 to slide. At this time, the pump 30 is turned on, and the pump 30 sprays the raw material inside the storage box 31 onto the sheet metal through the atomizing nozzle 33, and the servo motor 1 16 is turned on to drive the threaded rod 17 to rotate and drive the sliding block 20 to move on the inner wall of the sleeve 19 to spray the sheet metal. This arrangement can adapt to the spraying operation of different sheet metal sizes, and can flexibly spray the sheet metal, and can also improve the spraying efficiency and spraying quality.
[0038] The bottom end surface of the mounting plate 1 is fixedly mounted with an anti-skid pad 2 , and the top end surface of the mounting plate 1 is fixedly mounted with a sliding sleeve 19 , the inner wall of the sliding sleeve 19 is matched with the side surface of the sliding block 20 .
[0039] Working principle: When in use, push the slider 1 4 and the slider 2 11 to move on the guide rail 3, adjust the distance between the two to the length suitable for the painted sheet metal, further clamp the sheet metal through the clamping assembly 10 and the clamping assembly 2 15, turn on the servo motor 27, drive the gear 28 to rotate, because the gear 28 is meshed with the tooth surface of the rack ring 23, and then drive the arc-shaped slider 25 to slide inside the arc-shaped slideway formed by the mounting ring 22 and the fastening ring 24, drive the servo motor 27 and the mounting frame 29 to slide, drive the pump 30 to slide, and then turn on the pump 30, the pump 30 sprays the raw materials in the storage box 31 onto the sheet metal through the atomizing nozzle 33, and turn on the servo motor 16, drive the threaded rod 17 to rotate, drive the sliding block 20 to move on the inner wall of the sliding sleeve 19 to spray the sheet metal;
[0040] After spraying one side of the sheet metal, turn on the drive motor 8 to drive the clamping component 10 to rotate, and drive the sheet metal to flip under the cooperation of the clamping component 2 15 and the bearing sleeve 2 14, and repeat the above spraying operation to complete the spraying operation of the sheet metal.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A surface spraying device for air conditioner sheet metal processing, comprising a mounting plate (1) and a sliding block (20), characterized in that: A guide rail (3) is fixedly mounted on the fixed cross-section of the mounting plate (1); a slider (4) is slidably mounted on the side of the guide rail (3); an adjusting component (5) is fixedly mounted on the top surface of the slider (4); a mounting frame (6) is fixedly mounted on the top surface of the adjusting component (5); a mounting member (7) is fixedly mounted on the side of the mounting frame (6); a driving motor (8) is fixedly mounted on the top surface of the mounting member (7); a bearing sleeve (9) is fixedly mounted on the top surface of the mounting frame (6); a driving motor (8) is fixedly mounted on the driving motor (8) transmission rod passes through the bearing sleeve (9); and a clamping member (10) is fixedly mounted on the end surface of the driving motor (8) transmission rod.
2. The surface spraying device for air conditioner sheet metal processing according to claim 1 is characterized in that: The guide rail (3) is slidably mounted with a slider (11) on the side, the slider (11) is fixedly mounted with an adjustment component (12) on the top surface, the adjustment component (12) is fixedly mounted with a mounting frame (13) on the top surface, the mounting frame (13) is fixedly mounted with a bearing sleeve (14) on the top surface, the bearing sleeve (14) is fixedly mounted with a pin on the inner wall, and the end surface of the pin is fixedly mounted with a clamping component (15).
3. The surface spraying device for air conditioner sheet metal processing according to claim 1 is characterized in that: A fixing piece is fixedly mounted on the top surface of the mounting plate (1), a servo motor (16) is fixedly mounted on the side surface of the fixing piece, a threaded rod (17) is fixedly mounted on the end surface of a transmission rod of the servo motor (16), a side plate (18) is rotatably mounted on the end surface of the threaded rod (17) via a bearing, and the bottom end surface of the side plate (18) is fixedly connected to the top surface of the mounting plate (1).
4. The surface spraying device for air conditioner sheet metal processing according to claim 3 is characterized in that: A threaded sleeve (21) is threadedly mounted on the side surface of the threaded rod (17); a through hole is fixedly opened on the side surface of the sliding block (20); the side surface of the threaded sleeve (21) is fixedly connected to the inner wall of the through hole opened in the sliding block (20); a mounting ring (22) is fixedly mounted on the top surface of the sliding block (20); a rack ring (23) is fixedly mounted on the inner wall of the mounting ring (22); and a fastening ring (24) is fixedly mounted on the top surface of the sliding block (20).
5. The surface spraying device for air conditioner sheet metal processing according to claim 4 is characterized in that: An arc-shaped slider (25) is slidably mounted on the inner wall of the sliding ring formed by the side surface of the mounting ring (22) and the side surface of the fastening ring (24), a connecting column (26) is fixedly mounted on the side surface of the arc-shaped slider (25), a servo motor 2 (27) is fixedly mounted on the top surface of the connecting column (26), a gear (28) is fixedly mounted on the side surface of the transmission rod of the servo motor 2 (27), and the tooth surface of the gear (28) is meshed with the tooth surface of the rack ring (23).
6. The surface spraying device for air conditioner sheet metal processing according to claim 5, characterized in that: A mounting frame (29) is fixedly mounted on the side of the servo motor 2 (27), a pump (30) is fixedly mounted on the side of the mounting frame (29), a material storage box (31) is fixedly mounted on the top surface of the pump (30), a through hole is penetrated through the top surface of the material storage box (31) from top to bottom, a feeding port is fixedly arranged on the inner wall of the through hole, a transmission pipe (32) is fixedly mounted on the side of the pump (30), and an atomizing nozzle (33) is fixedly mounted on the bottom end surface of the transmission pipe (32).
7. The surface spraying device for air conditioner sheet metal processing according to claim 1 is characterized in that: The bottom end surface of the mounting plate (1) is fixedly mounted with an anti-skid pad (2), the top end surface of the mounting plate (1) is fixedly mounted with a sliding sleeve (19), and the inner wall of the sliding sleeve (19) is adapted to the side surface of the sliding block (20).
