Ultrasonic spraying machine with automatic turnover mechanism

By introducing an automatic flip mechanism into the ultrasonic spraying equipment, the rotation and movement of the spray plate is driven by the motor and cylinder, the difficulty in adjusting the spray angle caused by fixed installation of the spray head is solved, and the spray efficiency and multi-angle spraying ability of the product are improved.

CN222197458UActive Publication Date: 2024-12-20WUXI GANGZHENG TECH CO LTD +1
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Patent Information

Application Number
CN202420362303.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2024-12-20
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

The nozzles of existing ultrasonic spraying equipment are fixedly installed, and the spraying angle is not easy to adjust, resulting in the processed products being placed multiple times during the spraying process, affecting the spraying efficiency.

Method used

An ultrasonic sprayer with an automatic flip mechanism is designed. By setting a motor one on the top of the load-bearing plate, the mounting frame is driven by the motor one and the transverse direction of the connecting block is realized through the cylinder and the motor two. and vertical movement, adjust the spray angle, and improve the spray efficiency.

Benefits of technology

It realizes flexible adjustment of the spray angle, improves the spray efficiency, reduces the number of placement of processed products during the spraying process, and enhances the practicality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery manufacturing, in particular to an ultrasonic spraying machine with an automatic turnover mechanism, which comprises an ultrasonic spraying machine body, a bearing plate is fixedly mounted on the surface of the ultrasonic spraying machine body, and an operating table is fixedly mounted on the surface of the ultrasonic spraying machine body. According to the ultrasonic spraying machine with the automatic turnover mechanism, a first motor is arranged at the top of a bearing plate, so that a mounting frame can be driven by the first motor to achieve rotation adjustment of a spraying plate, the surface of a machined product can be quickly sprayed, and the spraying working efficiency is improved; the air cylinder works to enable the connecting plate to pull the spraying plate to transversely move, so that the machining width can be adjusted according to the actual size of a machined product, the practicability of the product is improved, the second motor drives the rotating shaft to rotate, the connecting block can pull the spraying plate to longitudinally adjust, and therefore the spraying angle is adjusted; and a plurality of angle surfaces of a processed product can be quickly sprayed.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery manufacturing, in particular to an ultrasonic spraying machine with an automatic turning mechanism. Background Art

[0002] Ultrasonic spraying is a spraying technology that uses ultrasonic waves for atomization. The raw materials for spraying can be selected from sols, solutions, suspensions and other raw materials. Compared with traditional two-fluid spraying, ultrasonic spraying has the advantages of less splashing, less clogging of the nozzle and low maintenance cost.

[0003] However, the nozzle of the existing ultrasonic spraying equipment is fixedly installed, and its spraying angle is not easy to adjust, resulting in the need to place the processed products multiple times during the spraying process, which affects the spraying efficiency of the processed products and cannot meet the needs of society. Therefore, an ultrasonic spraying machine with an automatic flipping mechanism is proposed to solve the above-mentioned problems. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides an ultrasonic sprayer with an automatic flipping mechanism, which has the advantages of easy adjustment of the spraying angle, etc., and solves the problem that the nozzle of the existing ultrasonic spraying equipment is fixedly installed, and its spraying angle is not easy to adjust, resulting in the need to place the processed product multiple times during the spraying process, affecting the spraying efficiency of the processed product.

[0005] In order to achieve the above-mentioned purpose of facilitating the adjustment of the spraying angle, the utility model provides the following technical solutions: an ultrasonic spraying machine with an automatic flipping mechanism, comprising an ultrasonic spraying machine body, a load-bearing plate fixedly installed on the surface of the ultrasonic spraying machine body, an operating table fixedly installed on the surface of the ultrasonic spraying machine body, a storage table fixedly installed on the top of the operating table, and a working mechanism arranged at the bottom of the load-bearing plate;

[0006] The working mechanism includes motor 1, motor 1 is fixedly installed on the top of the load-bearing plate, a mounting frame is fixedly installed at the output end of motor 1, a cylinder is fixedly installed inside the mounting frame, a guide seat is fixedly installed inside the mounting frame, a guide plate is slidably installed inside the guide seat, a connecting plate is fixedly installed on the surface of the guide plate, a connecting block is arranged inside the connecting plate, a spray plate is fixedly installed on the surface of the connecting block, motor 2 is fixedly installed at the bottom end of the connecting plate, a rotating shaft is fixedly installed at the output end of motor 2, a sleeve is arranged inside the mounting frame, a connecting pipe is fixedly installed on the surface of the sleeve, a mounting sleeve is fixedly installed inside the load-bearing plate, and a conveying pipe is fixedly connected to the right side of the mounting sleeve.

[0007] Furthermore, the mounting frame is rotatably mounted inside the mounting sleeve, and a sealing ring is provided at the connection between the mounting frame and the mounting sleeve.

[0008] Furthermore, the connecting plate is fixedly mounted at the output end of the cylinder, and the connecting block is rotatably mounted on the surface of the rotating shaft.

[0009] Furthermore, a spray head is arranged on the surface of the spray plate, and the spray plate is communicated with the connecting block.

[0010] Furthermore, the rotating shaft is rotatably mounted inside the connecting plate, and an air pipe is provided between the sleeve and the connecting block.

[0011] Furthermore, the connecting pipe is fixedly installed inside the mounting frame.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] The ultrasonic spraying machine with automatic flipping mechanism is provided with a motor 1 on the top of the load-bearing plate, so that the mounting frame can realize rotation adjustment of the spraying plate under the drive of the motor 1, so that the surface of the processed product can be sprayed quickly, thereby improving the spraying work efficiency. The cylinder can work to make the connecting plate pull the spraying plate to move horizontally, so that the processing width can be adjusted according to the actual size of the processed product, thereby increasing the practicality of the product. Because the motor 2 drives the rotating shaft to rotate, the connecting block can pull the spraying plate for longitudinal adjustment, thereby realizing the adjustment of the spraying angle, and can realize rapid spraying on multiple angle surfaces of the processed product, thereby improving the spraying work efficiency. The nozzle of the existing ultrasonic spraying equipment is fixedly installed, and its spraying angle is not easy to adjust, resulting in the need for the processed product to be placed multiple times during the spraying process, which affects the spraying efficiency of the processed product. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 For this utility model Figure 1 The structural diagram at A in the middle;

[0016] Figure 3 This is a schematic diagram of the structure of the second motor of the utility model;

[0017] Figure 4 For this utility model Figure 1 Schematic diagram of the structure at point B in the middle.

[0018] In the figure: 1. ultrasonic spray machine body; 2. load-bearing plate; 3. operating table; 4. storage table; 5. working mechanism; 501. motor one; 502. mounting frame; 503. cylinder; 504. guide seat; 505. guide plate; 506. connecting plate; 507. connecting block; 508. spraying plate; 509. motor two; 510. rotating shaft; 511. sleeve; 512. connecting pipe; 513. mounting sleeve; 514. conveying pipe. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 In this embodiment, an ultrasonic spraying machine with an automatic flipping mechanism includes an ultrasonic spraying machine body 1, a bearing plate 2 is fixedly installed on the surface of the ultrasonic spraying machine body 1, an operating table 3 is fixedly installed on the surface of the ultrasonic spraying machine body 1, a storage table 4 is fixedly installed on the top of the operating table 3, and a working mechanism 5 is arranged at the bottom of the bearing plate 2;

[0021] The working mechanism 5 includes a motor 501, a motor 501 is fixedly installed on the top of the load-bearing plate 2, a mounting frame 502 is fixedly installed at the output end of the motor 501, a cylinder 503 is fixedly installed inside the mounting frame 502, and the cylinder 503 works to make the connecting plate 506 pull the spraying plate 508 to move horizontally, and the processing width is adjusted according to the actual size of the processed product, a guide seat 504 is fixedly installed inside the mounting frame 502, and a guide plate 505 is slidably installed inside the guide seat 504, and the guide plate 505 plays a guiding and load-bearing role for the connecting plate 506, a connecting plate 506 is fixedly installed on the surface of the guide plate 505, a connecting block 507 is arranged inside the connecting plate 506, and a spraying plate 508 is fixedly installed on the surface of the connecting block 507, and a nozzle is arranged through the surface of the spraying plate 508. Spraying can be achieved during rotation, which can improve the efficiency of the spraying work. A motor 2 509 is fixedly installed at the bottom end of the connecting plate 506, and a rotating shaft 510 is fixedly installed at the output end of the motor 2 509. A sleeve 511 is arranged inside the mounting frame 502. The sleeve 511, the air pipe, and the delivery pipe 514 all play a role in transmitting the spraying raw materials. A connecting pipe 512 is fixedly installed on the surface of the sleeve 511, and the mounting frame 502 plays a connecting role for the connecting pipe 512. A mounting sleeve 513 is fixedly installed inside the load-bearing plate 2. The mounting sleeve 513 is sealed and sleeved with the mounting frame 502 and rotatably installed, which can ensure that the mounting frame 502 rotates normally while realizing the transmission of paint from the ultrasonic sprayer body 1 to the nozzle of the spray plate 508. The sealing ring can avoid leakage of paint, and the delivery pipe 514 is fixedly connected to the right side of the mounting sleeve 513.

[0022] When implementing, follow these steps:

[0023] 1) First, start the cylinder 503 to make the connecting plate 506 pull the spraying plate 508 to move horizontally, and adjust the processing width according to the actual size of the processed product;

[0024] 2) Then start the second motor 509 to make the connection block 507 pull the spray plate 508 to adjust longitudinally, thereby adjusting the spray angle;

[0025] 3) The paint is then introduced into the delivery pipe 514 under high pressure, and is transmitted through the sleeve 511 and the air pipe, so that the spray head on the surface of the spray plate 508 sprays the paint;

[0026] 4) Finally, start the motor 1 501 to make the mounting frame 502 pull the spray plate 508 to rotate rapidly for spraying.

[0027] In summary, the ultrasonic sprayer with an automatic flipping mechanism is provided with a motor 501 on the top of the load-bearing plate 2, so that the mounting frame 502 can realize the rotation adjustment of the spray plate 508 under the drive of the motor 501, so that the surface of the processed product can be sprayed quickly, thereby improving the spraying work efficiency, and the cylinder 503 can work to make the connecting plate 506 pull the spray plate 508 to move horizontally, so that the processing width can be adjusted according to the actual size of the processed product, thereby increasing the practicality of the product, and because the motor 509 drives the rotating shaft 510 to rotate, the connecting block 507 can pull the spray plate 508 to adjust longitudinally, thereby realizing the adjustment of the spraying angle, and can realize rapid spraying on multiple angle surfaces of the processed product, thereby improving the spraying work efficiency, and solving the problem that the nozzle of the existing ultrasonic spraying equipment is fixedly installed, and its spraying angle is not easy to adjust, resulting in the processed product needing to be placed multiple times during the spraying process, affecting the spraying efficiency of the processed product.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic spraying machine with an automatic turning mechanism, comprising an ultrasonic spraying machine body (1), characterized in that: A load-bearing plate (2) is fixedly mounted on the surface of the ultrasonic spraying machine body (1), an operating table (3) is fixedly mounted on the surface of the ultrasonic spraying machine body (1), a storage table (4) is fixedly mounted on the top of the operating table (3), and a working mechanism (5) is arranged at the bottom of the load-bearing plate (2); The working mechanism (5) comprises a motor (501), the motor (501) is fixedly mounted on the top of the load-bearing plate (2), a mounting frame (502) is fixedly mounted at the output end of the motor (501), a cylinder (503) is fixedly mounted inside the mounting frame (502), a guide seat (504) is fixedly mounted inside the mounting frame (502), a guide plate (505) is slidably mounted inside the guide seat (504), a connecting plate (506) is fixedly mounted on the surface of the guide plate (505), and the connecting plate (506) is provided inside A connecting block (507) is arranged, a spraying plate (508) is fixedly mounted on the surface of the connecting block (507), a second motor (509) is fixedly mounted at the bottom end of the connecting plate (506), a rotating shaft (510) is fixedly mounted at the output end of the second motor (509), a sleeve (511) is arranged inside the mounting frame (502), a connecting pipe (512) is fixedly mounted on the surface of the sleeve (511), a mounting sleeve (513) is fixedly mounted inside the load-bearing plate (2), and a conveying pipe (514) is fixedly connected to the right side of the mounting sleeve (513).

2. The ultrasonic spraying machine with an automatic turning mechanism according to claim 1, characterized in that: The mounting frame (502) is rotatably mounted inside the mounting sleeve (513), and a sealing ring is provided at the connection between the mounting frame (502) and the mounting sleeve (513).

3. The ultrasonic spraying machine with an automatic turning mechanism according to claim 1, characterized in that: The connecting plate (506) is fixedly mounted at the output end of the cylinder (503), and the connecting block (507) is rotatably mounted on the surface of the rotating shaft (510).

4. The ultrasonic spraying machine with an automatic turning mechanism according to claim 1, characterized in that: A spray head is disposed on the surface of the spray plate (508), and the spray plate (508) is communicated with the connection block (507).

5. The ultrasonic spraying machine with an automatic turning mechanism according to claim 1, characterized in that: The rotating shaft (510) is rotatably mounted inside the connecting plate (506), and an air pipe is provided between the sleeve (511) and the connecting block (507).

6. The ultrasonic spraying machine with an automatic turning mechanism according to claim 1, characterized in that: The connecting pipe (512) is fixedly mounted inside the mounting frame (502).