Vacuum adsorption platform capable of saving hot melt adhesive consumption

By designing a vacuum adsorption platform in the automotive interior bonding process, using the structure of the cavity and sealing cavity and the suction pipe system, the precise coating and saving of hot melt adhesive are achieved, and the problems of hot melt adhesive waste and glue transmission are solved. , improves production efficiency and yield.

CN222197551UActive Publication Date: 2024-12-20SHANGHAI XIERONG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420902173.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-20
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The waste of hot melt adhesive and adhesive translucency problems in the existing automotive interior bonding process lead to low production efficiency and low yield, and it is difficult to achieve accurate coating of hot melt adhesive.

Method used

A vacuum adsorption platform is designed to ensure hot melting by setting a cavity and sealing cavity on the placement table, using a suction pipe and a pressure generator to firmly adsorb the fabric on the placement board, and the design of the boss and the plane part is ensured. The glue is only applied to the required area to avoid unnecessary waste of hot melt adhesive.

Benefits of technology

It effectively saves the amount of hot melt adhesive, improves the yield rate, avoids the problem of hot melt adhesive translucent in the suture area, reduces production costs, and improves the accuracy and quality of the glue coating thickness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a vacuum adsorption platform capable of saving the use amount of hot melt adhesive. The vacuum adsorption platform comprises a gluing assembly and a vacuum adsorption assembly, wherein the gluing assembly comprises a bracket, a supporting rod and a gluing roller; a cavity and a sealing cavity are formed in the containing table, the containing table comprises a lower base plate, an upper containing plate and a sealing piece, a first groove is formed in the lower base plate, a plurality of air outlet holes are formed in the groove bottom of the first groove, a boss part and a plane part are arranged on the upper plate face of the upper containing plate, and a plurality of vent holes are formed in the plane part. The plurality of vent holes are communicated with the cavity, and the sealing element is arranged in the sealing cavity; the air suction assembly comprises a plurality of air suction pipes, and one end of each air suction pipe is communicated with one air outlet hole in the base. According to the utility model, after a fabric is laid on the upper plate surface of the upper placing plate, the air suction pipe continuously sucks air in the cavity through the air outlet holes, so that the fabric can be firmly adsorbed on the upper placing plate, the problems of stretching and rolling in the roll coating process are avoided, and the yield is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile accessories, in particular to a vacuum adsorption platform that saves the amount of hot melt adhesive. Background Art

[0002] With the development of the automobile industry, people have higher and higher requirements for the comfort, functionality and environmental quality of the interior space of the car. In order to meet better usage requirements, more and more car companies have adopted hot melt adhesive as the adhesive for bonding car interiors. Specifically, the existing car interiors mainly refer to car roofs, dashboards, ABC columns, interior door panels, seats, and trunk lids. In the process of automobile manufacturing, car companies use hot melt adhesive to compound surface materials onto the skeleton, thereby improving the comfort of car driving. As a key process in the entire process, the platform hot melt adhesive roller is the main equipment for evenly coating hot melt adhesive on the surface material to be bonded.

[0003] In the current process, workers place pre-cut fabrics on a mobile platform and fix them by means of chucks, hooks or double-sided tape. After starting the gluing process, the mobile platform feeds the fabric into the glue rolling unit, and the hot melt adhesive is transferred to the fabric through the contact between the fabric and the glue roller. In this process, since the surface of the glue roller is fully covered with hot melt adhesive, the surface of the fabric after gluing is also covered with hot melt adhesive, which makes it impossible to apply only the designated area according to the customer's needs. In addition, for the subsequent cutting and compounding processes, the areas that do not contact the skeleton or do not need adhesive will also waste hot melt adhesive. In the subsequent sewing process, due to the long-term work of the sewing steel needle during sewing, the temperature of the steel needle will reach about 70-80°C. This temperature will soften the glue and bring it to the other side of the epidermis along with the sewing thread, so that if there is hot melt adhesive in the seam area, there will be a problem of glue penetration, resulting in defective products. Therefore, the existing process has limitations. Utility Model Content

[0004] The utility model is developed to solve the above problems and aims to provide a vacuum adsorption platform which can save the amount of hot melt adhesive.

[0005] The utility model provides a vacuum adsorption platform for saving hot melt adhesive consumption, which has the following characteristics: a glue coating component comprises a bracket, a support rod arranged on the bracket and a glue coating roller rotatably arranged on the support rod; a cavity and a sealing cavity are opened inside the placement platform, the placement platform comprises a lower base plate, an upper placement plate and a sealing component, a first groove is opened on the lower base plate, and a first sealing groove is opened on the outer periphery of the first groove, a plurality of air outlet holes are opened on the groove bottom of the first groove, the upper placement plate is detachably mounted on the base, a second groove corresponding to the first groove is opened on the upper placement plate, and a second sealing groove is opened on the outer periphery of the second groove, the second groove and the first groove can form a cavity, the second sealing groove and the second sealing groove can form a sealed cavity, the upper plate surface of the upper placement plate has a boss portion and a flat portion, a plurality of ventilation holes are opened on the flat portion, the plurality of ventilation holes are connected with the cavity, and the sealing component is arranged in the sealed cavity; the suction component comprises a plurality of suction pipes, and one end of each suction pipe is connected with an air outlet hole on the base.

[0006] The vacuum adsorption platform for saving hot melt adhesive consumption provided by the utility model may also have the following feature: the other ends of the plurality of suction pipes are all connected to the air pressure generating device.

[0007] The vacuum adsorption platform for saving hot melt adhesive provided by the utility model may also have the following feature: a slope is used at the transition between the boss portion and the plane portion.

[0008] The vacuum adsorption platform for saving hot melt adhesive provided by the utility model may also have the following feature: a plurality of supporting ribs are arranged in the first groove and the second groove.

[0009] The vacuum adsorption platform for saving hot melt adhesive provided by the utility model may also have the following feature: the side walls and the interior of the placement table are provided with adjustment bolts for adjusting the flatness of the upper placement plate.

[0010] The vacuum adsorption platform for saving hot melt adhesive provided by the utility model may also have the following features: a conveying mechanism is arranged below the placement table, and is used to drive the placement table to move so that the placement table passes through the glue coating roller.

[0011] Functions and effects of utility models

[0012] According to the vacuum adsorption platform for saving hot melt adhesive consumption involved in the utility model, a cavity can be formed between the upper placement plate and the lower base plate, and the lower base plate is provided with a plurality of air outlets connected to the cavity, and the upper placement plate is provided with a plurality of air vents connected to the cavity, and each air outlet is connected to the suction pipe. Therefore, after the fabric is laid on the upper plate surface of the upper placement plate, the suction pipe continuously absorbs the air in the cavity through the air outlet, so that the fabric can be firmly adsorbed on the upper placement plate through the air vent, and thus the problem of stretching and curling of the material will not occur during the rolling process, thereby greatly improving the yield rate.

[0013] Furthermore, because the upper placing plate has a boss portion and a flat portion, the portion of the fabric that needs to be coated with glue can be highlighted. Therefore, when the fabric on the upper placing plate passes through the glue coating roller, only the required area can be coated, thereby saving hot melt glue in the production process, avoiding the waste of hot melt glue, and reducing production costs. Furthermore, when sewing, the sewing needle will not easily come into contact with the hot melt glue, avoiding the problem of hot melt glue penetration in the sewing area, thereby further improving the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the vacuum adsorption platform for saving hot melt adhesive consumption of the utility model;

[0015] Figure 2 It is an exploded view of the vacuum adsorption platform of the utility model which saves the amount of hot melt adhesive.

[0016] 10. Glue coating assembly; 11. Bracket; 12. Glue coating roller; 20. Placement table; 21. Lower base plate; 22. First groove; 23. First sealing groove; 24. Upper placement plate; 25. Boss portion; 26. Plane portion; 27. Vent hole; 28. Seal; 30. Air suction assembly; 31. Air suction pipe. DETAILED DESCRIPTION

[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is specifically described in the following embodiments in conjunction with the accompanying drawings.

[0018] Example

[0019] Figure 1 This is a schematic diagram of the structure of the vacuum adsorption platform for saving hot melt adhesive consumption. Figure 2 It is an exploded view of the vacuum adsorption platform of the utility model which saves the amount of hot melt adhesive.

[0020] like Figure 1 and Figure 2 As shown, this embodiment provides a vacuum adsorption platform for saving hot melt adhesive usage, including: a glue coating component 10, a placement table 20 and an air suction component 30.

[0021] like Figure 1 and Figure 2 As shown, the glue coating assembly 10 includes a bracket 11, a support rod disposed on the bracket 11, and a glue coating roller 12 rotatably disposed on the support rod.

[0022] like Figure 1 and Figure 2 As shown, a cavity and a sealing cavity are opened inside the placement platform 20 , and the placement platform 20 includes a lower base plate 21 , an upper placement plate 24 and a sealing member 28 .

[0023] In this embodiment, a plurality of supporting ribs are provided in the cavity opened inside the placing platform 20. Therefore, the strength of the placing platform 20 is enhanced, so that when the glue coating roller 12 rolls the fabric on the placing platform 20, the upper placing plate 24 can be prevented from being compressed and deformed, thereby ensuring the practical effect of the utility model.

[0024] In this embodiment, the side walls and the interior of the placement table 20 are provided with adjusting bolts for adjusting the flatness of the upper placement plate 24. Therefore, the flatness of the upper plate surface of the upper placement plate 24 can be adjusted as needed, so that the fabric on the upper placement plate 24 can be better coated with glue by the glue coating roller 12, the accuracy of the glue coating thickness is improved, and the quality and effect of the glue coating of the utility model are guaranteed, thereby improving the practical effect of the utility model.

[0025] A first groove 22 is formed on the lower base plate 21 , and a first sealing groove 23 is formed on the outer periphery of the first groove 22 . A plurality of air outlet holes are formed on the bottom of the first groove 22 .

[0026] The upper placing plate 24 is detachably mounted on the base, a second groove corresponding to the first groove 22 is opened on the upper placing plate 24, and a second sealing groove is opened on the outer periphery of the second groove, the second groove and the first groove 22 can form a cavity, the second sealing groove and the second sealing groove can form a sealed cavity, the upper plate surface of the upper placing plate 24 has a boss portion 25 and a flat portion 26, a plurality of ventilation holes 27 are opened on the flat portion 26, and the plurality of ventilation holes 27 are all connected to the cavity.

[0027] In this embodiment, the shape of the boss portion 25 of the upper placement plate 24 can be adjusted as needed.

[0028] In this embodiment, a transition between the boss portion 25 and the plane portion 26 is sloped.

[0029] The sealing member 28 is arranged in the sealing cavity. In this embodiment, the sealing member 28 is preferably an elastic sealing ring. Therefore, the sealing property of the cavity can be enhanced, and the air intake pipe 31 is prevented from leaking when absorbing the air in the cavity, thereby further ensuring the practical effect of the utility model.

[0030] like Figure 1 and Figure 2 As shown, the air suction assembly 30 includes a plurality of air suction pipes 31, one end of each air suction pipe 31 is connected to an air outlet on the base. In this embodiment, the other ends of the plurality of air suction pipes 31 are connected to the air pressure generating device.

[0031] In this embodiment, the utility model further includes a conveying mechanism disposed below the placement table 20 , which is used to drive the placement table 20 to move so that the placement table 20 passes through the glue coating roller 12 .

[0032] Functions and Effects of the Embodiments

[0033] According to the vacuum adsorption platform for saving hot melt adhesive involved in the present embodiment, a cavity can be formed between the upper placing plate and the lower base plate, and the lower base plate is provided with a plurality of air outlets connected to the cavity, and the upper placing plate is provided with a plurality of air vents connected to the cavity, and each air outlet is connected to the suction pipe. Therefore, after the fabric is laid on the upper plate surface of the upper placing plate, the suction pipe continuously absorbs the air in the cavity through the air outlet, so that the fabric can be firmly adsorbed on the upper placing plate through the air vent, and thus there will be no stretching and curling problems during the rolling process, which greatly improves the yield rate.

[0034] According to the vacuum adsorption platform for saving hot melt adhesive involved in this embodiment, because the upper placing plate has a boss portion and a flat portion, the portion on the fabric that needs to be coated with glue can be highlighted. Therefore, when the fabric on the upper placing plate passes through the glue coating roller, only the required area can be coated, thereby saving hot melt adhesive in the production process, avoiding the waste of hot melt adhesive, and reducing production costs. Furthermore, when sewing, the sewing needle will not easily come into contact with the hot melt adhesive, avoiding the problem of hot melt adhesive penetration in the sewing area, thereby further improving the yield rate.

[0035] Furthermore, in the vacuum adsorption platform for saving hot melt adhesive usage of the present embodiment, a plurality of supporting ribs are arranged in the cavity opened inside the placement platform, so that the strength of the placement platform is enhanced, so that when the adhesive roller is rolling the fabric on the placement platform, the upper placement plate can be prevented from being deformed by pressure, thereby ensuring the practical effect of the present utility model.

[0036] Furthermore, in the vacuum adsorption platform for saving hot melt adhesive usage of the present embodiment, the side walls and the interior of the placement platform are provided with adjusting bolts for adjusting the flatness of the upper placement plate. Therefore, the flatness of the upper placement plate surface can be adjusted as needed, so that the fabric on the upper placement plate can be better coated with glue by the glue roller, the accuracy of the glue coating thickness is improved, and the quality and effect of the glue coating of the utility model are guaranteed, thereby improving the practical effect of the utility model.

[0037] Furthermore, in the vacuum adsorption platform for saving hot melt adhesive usage of the present embodiment, since the sealing member is preferably an elastic sealing ring, the sealing property of the cavity can be enhanced, and air leakage of the suction pipe when sucking air in the cavity can be prevented, thereby further ensuring the practical effect of the present utility model.

[0038] The above implementation modes are preferred examples of the present invention and are not intended to limit the protection scope of the present invention.

Claims

1. A vacuum adsorption platform for saving hot melt adhesive, characterized in that: include: The glue coating assembly comprises a bracket, a support rod arranged on the bracket, and a glue coating roller rotatably arranged on the support rod. A placement table is provided with a cavity and a sealing cavity inside, the placement table comprises a lower base plate, an upper placement plate and a sealing member, a first groove is provided on the lower base plate, a first sealing groove is provided on the outer periphery of the first groove, and a plurality of air outlet holes are provided on the bottom of the first groove, The upper placement plate is detachably mounted on the base, a second groove corresponding to the first groove is formed on the upper placement plate, and a second sealing groove is formed on the outer periphery of the second groove, the second groove and the first groove can form the cavity, the second sealing groove and the second sealing groove can form the sealed cavity, the upper plate surface of the upper placement plate has a boss portion and a flat portion, a plurality of ventilation holes are formed on the flat portion, and the plurality of ventilation holes are all connected to the cavity, The sealing member is arranged in the sealing cavity. The air suction component comprises a plurality of air suction pipes, and one end of each of the air suction pipes is connected to an air outlet on the base.

2. The vacuum adsorption platform for saving hot melt adhesive consumption according to claim 1, characterized in that: in, The other ends of the plurality of air suction pipes are all connected to the air pressure generating device.

3. The vacuum adsorption platform for saving hot melt adhesive consumption according to claim 1, characterized in that: in, The transition between the boss portion and the plane portion is sloped.

4. The vacuum adsorption platform for saving hot melt adhesive consumption according to claim 1, characterized in that: in, A plurality of supporting ribs are disposed in the first groove and the second groove.

5. The vacuum adsorption platform for saving hot melt adhesive consumption according to claim 1, characterized in that: in, The side walls and the interior of the placement table are provided with adjustment bolts for adjusting the flatness of the upper placement plate.

6. The vacuum adsorption platform for saving hot melt adhesive consumption according to claim 1, characterized in that: Also includes: The conveying mechanism is arranged below the placing table and is used for driving the placing table to move so that the placing table passes through the glue coating roller.

Citation Information

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