Anti-blocking screening device for rice processing
By designing a cylindrical screen and spiral plate structure, combined with a high-pressure gas nozzle to clean up the blocked rice, the problem of irregular rice shape caused by screen clogging is solved, and the screening efficiency and purity of rice processing are improved.
Patent Information
- Application Number
- CN202422822781.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-11-20
AI Technical Summary
During the rice processing process, due to irregular shape of the rice, the screen mesh holes are easily blocked, affecting the screening efficiency.
An anti-blocking screening device including a cylindrical screen mesh, a spiral plate, an anti-blocking structure and a collection box was designed. The screening structure was driven to rotate through the power structure, the rice was dispersed using the spiral plate, and high-pressure gas was blown into the nozzle to clean up the blockage. The rice can be automatically screened.
It effectively improves the screening efficiency of rice, avoids screening, and ensures the purity and processing efficiency of rice.
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Figure CN222197730U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rice processing, and in particular provides an anti-blocking screening device for rice processing. Background Art
[0002] The screening process plays a vital role in the rice processing process. It effectively removes impurities through the screening process, such as small bricks, sand, soil, iron products, etc. that may be mixed in during the growth, harvesting, and drying of rice, ensuring the purity of the rice. In addition, the screening process also has a grading function, which can classify paddy or rice according to particle size and shape, thereby producing a variety of grades of rice products that meet the needs of different consumers. The introduction of the screening process also improves processing efficiency because it can pre-exclude paddy or rice that is not suitable for processing, reduce the burden of subsequent processes, and thus optimize the efficiency of the entire rice processing process.
[0003] However, during the rice screening process, due to the irregularity of the rice shape, rice particles may sometimes block the screen mesh, which may affect the screening efficiency. Therefore, a rice screening and collecting device with an anti-blocking function and improved screening efficiency is needed. Utility Model Content
[0004] In order to solve the above problems, the utility model provides an anti-blocking screening device for rice processing.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is: an anti-blocking screening device for rice processing, comprising a left support, a right support, a screening structure, a feeding structure, an anti-blocking structure and a positioning assembly, the surfaces of the left support and the right support are both provided with round holes matching the screening structure, the left support and the right support are assembled at both ends of the screening structure through the positioning assembly, the feeding structure is assembled on the outer surface of the left support, the anti-blocking structure is assembled between the left support and the right support, and the anti-blocking structure is located above the screening structure, the outer surface of the left support is assembled with a power structure, and the power structure drives the screening structure to rotate, a collecting box is assembled between the left support and the right support, and the collecting box is located below the screening structure;
[0006] The anti-blocking structure includes a mounting plate and a nozzle. The mounting plate is installed between the left support and the right support, and a cavity is opened inside the mounting plate. The end of the cavity close to the feeding structure is connected to the external pipeline. The nozzles are evenly fixedly installed on the lower surface of the mounting plate, and the nozzles are connected to the cavity. The output end of the nozzle faces the screening structure.
[0007] Furthermore, a support plate is fixedly installed on the lower side of the outer surface of the left support, and the power structure is assembled on the support plate, a fixing rib is fixedly installed between the support plate and the left support, and a box body installation groove is opened on the outer periphery of the outer surface of the left support.
[0008] Furthermore, the power structure includes a motor and a driving gear, the motor is fixedly mounted on the support plate, and the output end of the motor is fixedly mounted with a driving gear;
[0009] The screening structure includes a cylindrical screen, a driven gear and a spiral plate. The outer surface of the cylindrical screen close to the feeding structure is fixedly mounted with a driven gear, and the driven gear is meshed with the driving gear. The inner surface of the cylindrical screen is fixedly mounted with a spiral plate, and the inner surface of the cylindrical screen at the feeding end is fixedly mounted with an annular plate.
[0010] Furthermore, positioning rings are fixedly installed on both sides of the outer surface of the cylindrical screen, and the diameter of the positioning ring is larger than the diameter of the circular hole.
[0011] Furthermore, the feeding structure includes a box body, a feeding piece and a material guide pipe, the box body is assembled at the box body mounting groove, the upper surface of the box body is equipped with the feeding piece, and the material guide pipe is fixedly installed on the lower surface of the feeding piece, and the outlet end of the material guide pipe is located between the annular plate and the spiral plate, the upper surface of the box body is opened with a pipeline mounting hole, and the external pipeline is connected to the mounting plate after passing through the pipeline mounting hole.
[0012] Furthermore, rectangular protrusions are integrally formed at both ends of the mounting plate, rectangular holes are opened on the surfaces of the left support and the right support, and the rectangular protrusions are inserted into the rectangular holes, and a cover is fixedly installed on the side surface of the mounting plate, and the cover covers the outside of the screening structure.
[0013] Furthermore, the positioning assembly includes a threaded column and a threaded ring, the surfaces of the left support and the right support are both provided with positioning holes, and the threaded column passes through the positioning holes, one end of the threaded column is integrally formed with a cylindrical stopper, and the threaded ring is screwed to the other end of the threaded column.
[0014] Furthermore, positioning rods are integrally formed on the left and right surfaces of the collecting box, rectangular grooves are provided on the inner surfaces of the left support and the right support, and the positioning rods are inserted into the rectangular grooves, a discharge port is provided on the side surface of the collecting box, and the lower surface of the inner cavity of the collecting box is a guiding inclined surface, and guide baffles are integrally formed on the side surfaces of the inner cavity of the collecting box on both sides of the discharge port, and the inner surface of the guide baffle is an inclined surface, and the guiding inclined surfaces and the inclined surfaces are both facing the discharge port.
[0015] Furthermore, a recovery box is mounted on the outer surface of the right support.
[0016] The beneficial effects of using the utility model are:
[0017] The utility model designs a cylindrical screen structure, and its own rotation promotes the screening of rice. At the same time, a spiral plate structure is arranged in the cylindrical screen. With the rotation of the cylindrical screen, the rice can be dispersed and driven to move forward, thereby realizing automatic and continuous screening work, and effectively improving the screening efficiency of the rice.
[0018] The utility model is designed with an anti-blocking structure, which is externally connected to a high-pressure air pipe, and blows the high-pressure gas directly toward the sieve holes of the cylindrical screen through a nozzle, so that the rice stuck on the sieve holes can be blown into the cylindrical screen, avoiding the rice from blocking the cylindrical screen, thereby effectively improving the efficiency of the screening work. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional schematic diagram of the utility model.
[0020] Figure 2 It is a three-dimensional schematic diagram of the utility model after removing the feeding structure.
[0021] Figure 3 It is the front view of the utility model.
[0022] Figure 4 It is a front sectional view of the utility model.
[0023] Figure 5 For this utility model Figure 3 Cross-sectional view along the AA direction.
[0024] Figure 6 It is a three-dimensional schematic diagram of the screening structure of the utility model.
[0025] Figure 7 This is one of the three-dimensional schematic diagrams of the anti-blocking structure of the utility model.
[0026] Figure 8 This is the second three-dimensional schematic diagram of the anti-blocking structure of the utility model.
[0027] Fig. 9 It is a three-dimensional schematic diagram of the collection box of the utility model.
[0028] The accompanying drawings include: 1. left support, 11. support plate, 12. motor, 13. driving gear, 14. fixing rib, 15. box body mounting groove, 2. right support, 3. screening structure, 31. cylindrical screen, 32. driven gear, 33. spiral plate, 34. annular plate, 35. positioning ring, 4. feeding structure, 41. box body, 42. feeding piece, 421. feeding piece positioning ring, 43. guide pipe, 44. pipeline mounting hole, 5. anti-blocking structure, 51. mounting plate, 52. nozzle, 53. cover body, 6. positioning assembly, 61. threaded column, 62. threaded ring, 7. collection box, 71. positioning rod, 72. discharge port, 73. guide baffle, 8. recycling box. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figures 1 to 4 A blocking-preventing screening device for rice processing comprises a left support 1, a right support 2, a screening structure 3, a feeding structure 4, an blocking-preventing structure 5 and a positioning assembly 6. The surfaces of the left support 1 and the right support 2 are both provided with round holes matching the screening structure 3. The left support 1 and the right support 2 are assembled at both ends of the screening structure 3 through the positioning assembly 6. The feeding structure 4 is assembled on the outer surface of the left support 1. The blocking-preventing structure 5 is assembled between the left support 1 and the right support 2, and the blocking-preventing structure 5 is located above the screening structure 3. The outer surface of the left support 1 is equipped with a power structure, and the power structure drives the screening structure 3 to rotate. A collecting box 7 is assembled between the left support 1 and the right support 2, and the collecting box 7 is located below the screening structure 3.
[0031] The left support 1 and the right support 2 support the screening structure 3. The power mechanism on the left support 1 can drive the screening structure 3 to rotate. The rotation of the screening structure 3 can screen the rice more effectively.
[0032] The feeding structure 4 is used to guide the rice to fall into the screening structure 3 .
[0033] The anti-blocking structure 5 acts on the sieve holes of the screening structure 3 to make the rice stuck in the sieve holes fall off, thereby optimizing the screening structure 3 and preventing it from blocking.
[0034] The anti-blocking structure 5 is located above the screening structure 3 and will not affect the falling and collection of the screened rice.
[0035] The sieved rice will fall into the collecting box 7.
[0036] like Figure 7 and Figure 8 As shown, the anti-blocking structure 5 includes a mounting plate 51 and a nozzle 52. The mounting plate 51 is installed between the left support 1 and the right support 2, and a cavity is opened inside the mounting plate 51. The end of the cavity close to the feeding structure 4 is connected to the external pipeline. The nozzle 52 is evenly fixed on the lower surface of the mounting plate 51, and the nozzle 52 is connected to the cavity. The output end of the nozzle 52 faces the screening structure 3.
[0037] The external pipeline uses a high-pressure gas pipeline, which can provide high-pressure gas to the cavity of the mounting plate 51, and then spray it out from the nozzle 52, generating high-pressure gas to blow toward the sieve holes of the screening structure 3, so that the rice stuck on the sieve holes falls off.
[0038] In actual application, a sensor can be installed on the side of the mounting plate 51 to sense whether the sieve holes are blocked by rice. When blockage occurs, the corresponding nozzle 52 can be controlled to start to complete the anti-blocking and cleaning work.
[0039] Specifically, if Figure 2 As shown, a support plate 11 is fixedly installed on the lower side of the outer surface of the left support 1, and the power structure is assembled on the support plate 11. A fixing rib 14 is fixedly installed between the support plate 11 and the left support 1, and a box body mounting groove 15 is opened on the outer periphery of the outer surface of the left support 1.
[0040] Specifically, if Figure 2 As shown, the power structure includes a motor 12 and a driving gear 13 . The motor 12 is fixedly mounted on the support plate 11 , and the driving gear 13 is fixedly mounted on the output end of the motor 12 .
[0041] like Figure 2 , Figure 4 and Figure 6 As shown, the screening structure 3 includes a cylindrical screen 31, a driven gear 32 and a spiral plate 33. The driven gear 32 is fixedly mounted on the outer surface of one end of the cylindrical screen 31 close to the feed structure 4, and the driven gear 32 is meshed with the driving gear 13. The spiral plate 33 is fixedly mounted on the inner surface of the cylindrical screen 31, and an annular plate 34 is fixedly mounted on the inner surface of the cylindrical screen 31 at the feed end.
[0042] The power of the motor 12 is transmitted to the cylindrical screen 31 through the meshing of the driving gear 13 and the driven gear 32, thereby driving the cylindrical screen 31 to rotate, thereby completing the screening of the rice.
[0043] The spiral plate 33 installed in the cylindrical screen 31 will rotate together with the cylindrical screen 31, thereby driving the rice to move in the cylindrical screen 31, avoiding the accumulation of rice and making it dispersed, thereby improving the screening effect.
[0044] The length of the screening structure 3 can be adjusted by design, and the spacing of the spiral plates 33 can be adjusted to control the speed at which the rice moves forward.
[0045] The annular plate 34 can prevent the rice from falling into the box body 41 in reverse.
[0046] Specifically, if Figure 5 and Figure 6 As shown, positioning rings 35 are fixedly installed on both sides of the outer surface of the cylindrical screen 31, and the diameter of the positioning ring 35 is larger than the diameter of the circular hole.
[0047] The positioning ring 35 is provided so that the cylindrical screen 31 can be effectively assembled between the left support 1 and the right support 2 .
[0048] Specifically, if Figure 1 and Figure 4 As shown, the feed structure 4 includes a box body 41, a feed piece 42 and a guide pipe 43. The box body 41 is assembled at the box body mounting groove 15. The upper surface of the box body 41 is equipped with the feed piece 42, and the guide pipe 43 is fixedly installed on the lower surface of the feed piece 42, and the outlet end of the guide pipe 43 is located between the annular plate 34 and the spiral plate 33. A pipeline mounting hole 44 is opened on the upper surface of the box body 41, and the external pipeline is connected to the mounting plate 51 after passing through the pipeline mounting hole 44.
[0049] The rice is put into the feeding piece 42 and then falls into the cylindrical screen 31 along the guide tube 43. The design of the outlet end of the guide tube 43 allows the rice to fall directly into the range of the spiral plate 33 in the cylindrical screen 31, and then the rice can be effectively dispersed under the action of the spiral plate 33, thereby improving the screening efficiency and reducing the possibility of clogging of the screen holes.
[0050] Specifically, if Figure 4 , Figure 7 and Figure 8 As shown, rectangular protrusions are integrally formed at both ends of the mounting plate 51, rectangular holes are opened on the surfaces of the left support 1 and the right support 2, and the rectangular protrusions are inserted into the rectangular holes, and a cover body 53 is fixedly installed on the side surface of the mounting plate 51, and the cover body 53 covers the outside of the screening structure 3.
[0051] The cross-sectional area of the mounting plate 51 is larger than the rectangular hole, so after the rectangular protrusion is provided, the mounting plate 51 can be effectively installed between the left support 1 and the right support 2 .
[0052] The cover 53 can protect the cylindrical screen 31 and prevent the rice sieved from the side of the cylindrical screen 31 from falling outside, thereby ensuring that all the sieved rice can fall into the collection box 7.
[0053] Specifically, if Figure 1 and Figure 4As shown, the positioning assembly 6 includes a threaded column 61 and a threaded ring 62. Positioning holes are provided on the surfaces of the left support 1 and the right support 2, and the threaded column 61 passes through the positioning holes. A cylindrical stopper is integrally formed at one end of the threaded column 61, and the threaded ring 62 is screwed to the other end of the threaded column 61.
[0054] With the cooperation of the positioning ring 35 , the mounting plate 51 and the positioning assembly 6 , the installation and stabilization of the left support 1 , the right support 2 , the screening structure 3 and the anti-blocking structure 5 are effectively achieved.
[0055] Specifically, if Figure 1 , Figure 4 and Fig. 9 As shown, the left and right surfaces of the collecting box 7 are integrally formed with positioning rods 71, the inner surfaces of the left support 1 and the right support 2 are provided with rectangular grooves, and the positioning rods 71 are inserted into the rectangular grooves, and the side surface of the collecting box 7 is provided with a discharge port 72, and the lower surface of the inner cavity of the collecting box 7 is a guiding inclined surface, and the side surfaces of the inner cavity of the collecting box 7 are located on both sides of the discharge port 72 and integrally formed with guide baffles 73, and the inner surface of the guide baffle 73 is an inclined surface, and the guiding inclined surface and the inclined surface are both facing the discharge port 72.
[0056] The guide inclined surface and the guide baffle 73 are designed so that the rice falling into the collection box 7 can be moved to the discharge port 72 by gravity. The outer side of the discharge port 72 can be directly connected to other collecting equipment or connected through a pipeline to achieve continuous screening and collection of rice.
[0057] Specifically, the outer surface of the right support 2 is equipped with a recovery box 8 .
[0058] The screened impurities will eventually fall into the recovery box 8 under the action of the spiral plate 33.
[0059] In actual applications, the cylindrical screen 31 can be replaced by selecting screens with different sizes of mesh holes to achieve different degrees of screening. When the mesh hole size is smaller than the size of rice, the functionality of the collecting box 7 and the recycling box can be adjusted, that is, the collecting box collects sand, soil, small impurities and other materials, while the recycling box completes the collection of rice.
[0060] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, many changes can be made in the specific implementation methods and application scopes based on the ideas of the present invention. As long as these changes do not deviate from the concept of the present invention, they all belong to the protection scope of the present invention.
Claims
1. A blocking prevention screening device for rice processing, characterized in that: It includes a left support, a right support, a screening structure, a feeding structure, an anti-blocking structure and a positioning assembly. The surfaces of the left support and the right support are both provided with circular holes matching the screening structure. The left support and the right support are assembled at both ends of the screening structure through the positioning assembly. The feeding structure is assembled on the outer surface of the left support. The anti-blocking structure is assembled between the left support and the right support, and the anti-blocking structure is located above the screening structure. The outer surface of the left support is assembled with a power structure, and the power structure drives the screening structure to rotate. A collecting box is assembled between the left support and the right support, and the collecting box is located below the screening structure. The anti-blocking structure includes a mounting plate and a nozzle. The mounting plate is installed between the left support and the right support, and a cavity is opened inside the mounting plate. The end of the cavity close to the feeding structure is connected to the external pipeline. The nozzles are evenly fixedly installed on the lower surface of the mounting plate, and the nozzles are connected to the cavity. The output end of the nozzle faces the screening structure.
2. The anti-blocking screening device for rice processing according to claim 1, characterized in that: A support plate is fixedly installed on the lower side of the outer surface of the left support, and the power structure is assembled on the support plate. A fixing rib is fixedly installed between the support plate and the left support. A box body installation groove is opened on the outer periphery of the outer surface of the left support.
3. The anti-blocking screening device for rice processing according to claim 2, characterized in that: The power structure includes a motor and a driving gear, wherein the motor is fixedly mounted on the support plate, and the driving gear is fixedly mounted on the output end of the motor; The screening structure includes a cylindrical screen, a driven gear and a spiral plate. The outer surface of the cylindrical screen close to the feeding structure is fixedly mounted with a driven gear, and the driven gear is meshed with the driving gear. The inner surface of the cylindrical screen is fixedly mounted with a spiral plate, and the inner surface of the cylindrical screen at the feeding end is fixedly mounted with an annular plate.
4. The anti-blocking screening device for rice processing according to claim 3, characterized in that: Positioning rings are fixedly installed on both sides of the outer surface of the cylindrical screen, and the diameter of the positioning ring is larger than the diameter of the circular hole.
5. The anti-blocking screening device for rice processing according to claim 3, characterized in that: The feeding structure includes a box body, a feeding piece and a material guide pipe. The box body is assembled at the box body mounting groove. The upper surface of the box body is equipped with the feeding piece, and the material guide pipe is fixedly installed on the lower surface of the feeding piece, and the outlet end of the material guide pipe is located between the annular plate and the spiral plate. A pipeline mounting hole is opened on the upper surface of the box body, and the external pipeline is connected to the mounting plate after passing through the pipeline mounting hole.
6. The anti-blocking screening device for rice processing according to claim 1, characterized in that: Rectangular protrusions are integrally formed at both ends of the mounting plate, rectangular holes are opened on the surfaces of the left support and the right support, and the rectangular protrusions are inserted into the rectangular holes, and a cover body is fixedly installed on the side surface of the mounting plate, and the cover body covers the outside of the screening structure.
7. The anti-blocking screening device for rice processing according to claim 1, characterized in that: The positioning assembly includes a threaded column and a threaded ring. Positioning holes are opened on the surfaces of the left support and the right support, and the threaded column passes through the positioning holes. A cylindrical stopper is integrally formed at one end of the threaded column, and the threaded ring is screwed to the other end of the threaded column.
8. The anti-blocking screening device for rice processing according to claim 1, characterized in that: The left and right surfaces of the collecting box are integrally formed with positioning rods, the inner surfaces of the left support and the right support are provided with rectangular grooves, and the positioning rods are inserted into the rectangular grooves, the side surface of the collecting box is provided with a discharge port, the lower surface of the inner cavity of the collecting box is a guiding inclined surface, the side surfaces of the inner cavity of the collecting box are located on both sides of the discharge port and are integrally formed with guide baffles, and the inner surface of the guide baffle is an inclined surface, and the guiding inclined surfaces and the inclined surfaces are both facing the discharge port.
9. The anti-blocking screening device for rice processing according to claim 1, characterized in that: The outer surface of the right support is equipped with a recovery box.
Citation Information
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