Powder head detecting and sorting device of electric igniter
By designing an automated electrical ignition head medicine head detection and sorting device, automatic loading and sorting is achieved using vibration discs and detection components, the problems of low manual detection efficiency and large error in the prior art are solved, and the detection accuracy is improved.
Patent Information
- Application Number
- CN202420791477.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The detection and sorting of existing electrical ignition heads mainly rely on manual labor, with low efficiency and high error rate.
An electric ignition head medicine head detection and sorting device including detection components, loading components and sorting components is designed. It uses vibration discs, direct vibration and feed tracks to realize automatic loading, and detect the resistance of the head through the detection components. , and automatically sort the medicine head into qualified or defective product collection box through sorting components.
The work efficiency has been greatly improved, and the detection accuracy has reached more than 99.5%, reducing manual errors.
Smart Images

Figure CN222197940U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorting equipment, in particular to a drug head detection and sorting device for an electric ignition head. Background Art
[0002] Electric ignition is a commonly used ignition method in the fireworks display process. It can play a good role in protecting the overall momentum of the fireworks, the aerial picture effect, the rhythm of time, and the personal safety of the fireworks personnel.
[0003] In the production of electric ignition head cartridges, it is necessary to sort the electric ignition heads and sort out defective products. At present, the existing electric ignition head cartridge detection and sorting mainly rely on manual sorting. During sorting, workers use resistance testing instruments to detect the resistance of the cartridges, and then sort defective products and qualified products according to the resistance value. Although the above method can realize the detection of cartridges, the manual efficiency is low, and the error rate is high during the manual sorting process.
[0004] In view of the above problems, we have developed a cartridge detection and sorting device for electric ignition heads to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide a device for detecting and sorting cartridges of electric ignition heads, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A device for detecting and sorting a cartridge of an electric ignition head comprises a support structure, wherein a detection component for detecting the cartridge is provided on one side of the upper end of the support structure;
[0008] A feeding assembly for conveying the medicine head to the detection assembly is provided on the other side of the upper end of the support structure;
[0009] A sorting component for sorting the drug heads that have been tested is also provided at the upper end of the support structure near the testing component.
[0010] As a further solution of the utility model: the supporting structure comprises an electric control box, and the bottom of the electric control box is provided with supporting feet.
[0011] As a further solution of the utility model: the detection component includes a direct vibration, which is installed on one side of the upper end surface of the electric control box, and a mounting groove is installed on the direct vibration, and a feed track is installed in the mounting groove. A resistance tester is provided in the cabinet groove at the upper end of the electric control box, and a clamping cylinder is provided below the end of the feed track away from the vibration plate, and the clamping cylinder is fixedly connected to the upper end surface of the electric control box, and two clamping jaws of the clamping cylinder are provided with detection contacts for contacting the medicine head contacts, and an infrared sensor is provided at one end of the mounting groove close to the clamping cylinder, and the detection contacts and the infrared sensor are both electrically connected to the resistance tester.
[0012] As a further solution of the utility model: the feeding assembly includes a vibration plate, and the vibration plate is installed on the step surface at the upper end of the electric control box. The discharge port of the vibration plate is connected to the installation groove, and one end of the feed track is connected to the feeding track of the vibration plate. An air outlet is provided at one side of the discharge port of the vibration plate.
[0013] As a further solution of the utility model: the sorting component includes a mounting block, the upper end of the mounting block is fixedly connected to an electric cylinder, the output end of the electric cylinder is installed with a lifting plate, the end of the lifting plate away from the mounting block is installed with a flexible clamp, the mounting block is provided with a limiting component for limiting the lifting plate, the upper end surface of the electric control box is provided with a transverse movement component for driving the mounting block to move transversely, and both sides of the electric control box are also provided with collection components for separately collecting the sorted medicine heads.
[0014] As a further solution of the utility model: the limit assembly includes a limit groove, the limit groove is fixedly connected to a side of the mounting block close to the lifting plate, one end of the lifting plate close to the limit groove is fixedly connected to a limit slider, and the limit slider is slidably connected to the limit groove.
[0015] As a further solution of the utility model: the transverse movement assembly includes a support seat, both sides of the upper end of the support seat are fixedly connected with a mounting seat, the upper end of the support seat is also fixedly connected with a sliding rail, the sliding rail is slidably connected with a sliding seat, the mounting block is fixedly connected to the sliding seat, a threaded rod is rotatably connected in the middle of the mounting seat, the threaded rod is threadedly connected to the sliding seat, and a driving motor for driving the threaded rod to rotate is installed on one side of the mounting seat.
[0016] As a further solution of the utility model: the collecting component includes a discharge hopper, which is fixedly connected to both sides of the feed track away from the end of the vibration plate, a qualified product collection box is placed under one side of the discharge hopper, and a defective product collection box is placed under the other side of the discharge hopper.
[0017] As a further solution of the utility model: a controller is installed on the stepped surface at the upper end of the electric control box.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] The utility model utilizes a vibration plate, direct vibration and a feeding track to automatically load the medicine heads, and then detects the resistance of the medicine heads through a detection component. After the detection is completed, the medicine heads are placed in a defective product collection box or a qualified product collection box through a sorting component, thereby realizing the sorting of the medicine heads. The above method can replace manual detection and sorting, which can greatly improve work efficiency and can increase the detection accuracy of finished products to more than 99.5% (the accuracy of manual detection and sorting is about 97%). BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the utility model.
[0021] Figure 2 It is a structural schematic diagram of the other side of the utility model.
[0022] Figure 3 It is a structural schematic diagram of the sorting component in the utility model.
[0023] Figure 4 It is a schematic diagram of the local structure of the utility model.
[0024] Among them: 1. Electric control box; 2. Resistance tester; 3. Support seat; 4. Electric cylinder; 5. Infrared sensor; 6. Mounting groove; 7. Vibration plate; 8. Controller; 9. Air outlet; 10. Feed track; 11. Direct vibration; 12. Defective product collection box; 13. Driving motor; 14. Discharge hopper; 15. Qualified product collection box; 16. Threaded rod; 17. Mounting seat; 18. Sliding rail; 19. Sliding seat; 20. Mounting block; 21. Limit slider; 22. Detection contact; 23. Flexible clamp; 24. Lifting plate; 25. Limiting groove; 26. Clamp cylinder. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 4 In the embodiment of the utility model, a device for detecting and sorting the cartridge of an electric ignition head comprises a supporting structure, wherein the supporting structure comprises an electric control box 1, a supporting foot is provided at the bottom of the electric control box 1, and a controller 8 is installed on the stepped surface at the upper end of the electric control box 1;
[0027] A detection component for detecting the drug head is provided on one side of the upper end of the support structure; the detection component includes a direct vibration 11, the direct vibration 11 is installed on one side of the upper end surface of the electric control box 1, the direct vibration 11 is installed with a mounting groove 6, a feed track 10 is installed in the mounting groove 6, a resistance tester 2 is provided in the cabinet slot at the upper end of the electric control box 1, a clamping cylinder 26 is provided below the end of the feed track 10 away from the vibration plate 7, the clamping cylinder 26 is fixedly connected to the upper end surface of the electric control box 1, and two clamping claws of the clamping cylinder 26 are provided with a pressure sensor for contacting the drug head. A detection contact 22 for contacting the point, an infrared sensor 5 is provided at one end of the mounting groove 6 close to the clamping claw cylinder 26, and the detection contact 22 and the infrared sensor 5 are both electrically connected to the resistance tester 2; when working, the position of the medicine head is sensed by the set infrared sensor 5, and when the medicine head reaches the detection position, the clamping claw cylinder 26 is actuated, and the detection contacts 22 approach each other and contact with the contacts of the medicine head, and then the medicine head is detected by the resistance tester 2, and the detection result is fed back to the controller 8, and then the controller 8 controls the sorting component to sort the medicine head.
[0028] A loading assembly for conveying medicine heads to the detection assembly is provided on the other side of the upper end of the support structure; the loading assembly includes a vibration plate 7, and the vibration plate 7 is installed on the step surface at the upper end of the electric control box 1, and the discharge port of the vibration plate 7 is connected to the installation groove 6, and one end of the feed track 10 is connected to the loading track of the vibration plate 7, and a blowing port 9 is provided on one side of the discharge port of the vibration plate 7; when working, the vibration plate 7 arranges the medicine heads and conveys them to the feed track 10, and then the medicine heads are conveyed under the action of direct vibration 11 to realize automatic loading, and the blowing port 9 provided at the same time can be connected to an air pump during work to continuously blow air, so that the medicine heads that have not correctly fallen into the feed track 10 will be blown into the vibration plate 7.
[0029] A sorting assembly for sorting the detected medicine heads is also provided at the upper end of the support structure near the detection assembly; the sorting assembly includes a mounting block 20, the upper end of the mounting block 20 is fixedly connected to an electric cylinder 4, the output end of the electric cylinder 4 is installed with a lifting plate 24, the end of the lifting plate 24 away from the mounting block 20 is installed with a flexible clamp 23, the mounting block 20 is provided with a limit assembly for limiting the lifting plate 24, the upper end surface of the electric control box 1 is provided with a lateral movement assembly for driving the mounting block 20 to move horizontally, and both sides of the electric control box 1 are also provided with a limit assembly for limiting the position of the lifting plate 24. A collecting component is provided for collecting the medicine heads separately; the collecting component includes a discharge hopper 14, which is respectively fixedly connected to the two sides of the feeding track 10 away from the end of the vibration plate 7, a qualified product collection box 15 is placed under the discharge hopper 14 on one side, and a defective product collection box 12 is placed under the discharge hopper 14 on the other side; when working, after the detection component detects, the result is fed back to the controller 8, and the controller 8 controls the flexible clamp 23 to grab the medicine head, and then controls the flexible clamp 23 to move horizontally through the transverse movement component to place the medicine head in the corresponding collection box, so as to realize the sorting of the medicine head.
[0030] The limiting assembly includes a limiting groove 25, which is fixedly connected to one side of the mounting block 20 close to the lifting plate 24, and one end of the lifting plate 24 close to the limiting groove 25 is fixedly connected to a limiting slider 21, and the limiting slider 21 is slidably connected to the limiting groove 25; by setting the limiting slider 21 and the limiting groove 25, the lifting plate 24 can be limited in cooperation during use, so that the lifting plate 24 can slide up and down.
[0031] The transverse movement assembly includes a support seat 3, both sides of the upper end of the support seat 3 are fixedly connected with a mounting seat 17, the upper end of the support seat 3 is also fixedly connected with a sliding rail 18, the sliding rail 18 is slidably connected with a sliding seat 19, the mounting block 20 is fixedly connected to the sliding seat 19, a threaded rod 16 is rotatably connected in the middle of the mounting seat 17, the threaded rod 16 is threadedly connected to the sliding seat 19, and a driving motor 13 for driving the threaded rod 16 to rotate is installed on the mounting seat 17 on one side; during operation, the driving motor 13 drives the threaded rod 16 to rotate, the rotation of the threaded rod 16 can drive the mounting block 20 to move horizontally, and the movement of the mounting block 20 can drive the flexible clamp 23 to move horizontally to the left and right, thereby realizing the corresponding action of the flexible clamp 23.
[0032] The working principle of the utility model is: when working, the vibration plate 7 arranges the medicine heads and conveys them to the feeding track 10, and then the medicine heads are conveyed under the action of the direct vibration 11, and the position of the medicine heads is sensed by the set infrared sensor 5. When the medicine heads reach the detection position, the clamping claw cylinder 26 is actuated, and the detection contacts 22 are close to each other and contact with the contacts of the medicine heads, and then the medicine heads are detected by the resistance tester 2, and the detection results are fed back to the controller 8, and the controller 8 controls the flexible clamping claw 23 to grab the medicine heads. When grabbing, the transverse movement component moves the mounting block 20 to the middle, and then the electric cylinder 4 drives the flexible clamping claw 23 to move downward to grab the medicine heads. After grabbing, the transverse movement component moves the flexible clamping claw 23 to the corresponding side according to the detection result of the resistance tester 2, and then releases the flexible clamping claw 23 to make the medicine heads fall along the discharge hopper 14 into the corresponding collection box.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Although the present specification is described in accordance with the implementation modes, not every implementation mode includes only one technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A device for detecting and sorting a cartridge of an electric ignition head, comprising a supporting structure, characterized in that: A detection component for detecting the drug head is provided on one side of the upper end of the support structure; A feeding assembly for conveying the medicine head to the detection assembly is provided on the other side of the upper end of the support structure; A sorting component for sorting the drug heads that have been tested is also provided at the upper end of the support structure near the testing component; The detection component comprises a direct vibrator (11), the direct vibrator (11) being mounted on one side of the upper end surface of the electric control box (1), the direct vibrator (11) being mounted with a mounting groove (6), a feed track (10) being mounted in the mounting groove (6), a resistance tester (2) being mounted in the cabinet groove at the upper end of the electric control box (1), a clamping cylinder (26) being mounted below the end of the feed track (10) away from the vibration plate (7), the clamping cylinder (26) being fixedly connected to the upper end surface of the electric control box (1), two clamping jaws of the clamping cylinder (26) being mounted with detection contacts (22) for contacting the medicine head contacts, an infrared sensor (5) being mounted at the end of the mounting groove (6) close to the clamping cylinder (26), the detection contacts (22) and the infrared sensor (5) being electrically connected to the resistance tester (2).
2. The device for detecting and sorting the cartridge of an electric ignition head according to claim 1, characterized in that: The supporting structure comprises an electric control box (1), and the bottom of the electric control box (1) is provided with supporting feet.
3. The device for detecting and sorting the cartridge of an electric ignition head according to claim 1, characterized in that: The feeding assembly comprises a vibration plate (7), the vibration plate (7) being mounted on a stepped surface at the upper end of the electric control box (1), the discharge port of the vibration plate (7) being connected to the mounting groove (6), and one end of a feed track (10) being connected to the feeding track of the vibration plate (7), and an air blowing port (9) being provided at a position on one side of the discharge port of the vibration plate (7).
4. The device for detecting and sorting the cartridge of an electric ignition head according to claim 1, characterized in that: The sorting component comprises a mounting block (20), the upper end of the mounting block (20) is fixedly connected to an electric cylinder (4), the output end of the electric cylinder (4) is mounted with a lifting plate (24), the end of the lifting plate (24) away from the mounting block (20) is mounted with a flexible clamp (23), the mounting block (20) is provided with a limiting component for limiting the lifting plate (24), the upper end surface of the electric control box (1) is provided with a lateral movement component for driving the mounting block (20) to move horizontally, and the two sides of the electric control box (1) are also provided with collection components for respectively collecting the sorted drug heads.
5. The device for detecting and sorting the cartridge of an electric ignition head according to claim 4, characterized in that: The limiting assembly comprises a limiting groove (25), wherein the limiting groove (25) is fixedly connected to a side of the mounting block (20) close to the lifting plate (24), and one end of the lifting plate (24) close to the limiting groove (25) is fixedly connected to a limiting slider (21), and the limiting slider (21) is slidably connected to the limiting groove (25).
6. The device for detecting and sorting the cartridge of an electric ignition head according to claim 4, characterized in that: The transverse movement assembly comprises a support seat (3), both sides of the upper end of the support seat (3) are fixedly connected with a mounting seat (17), the upper end of the support seat (3) is also fixedly connected with a sliding rail (18), a sliding seat (19) is slidably connected to the sliding rail (18), the mounting block (20) is fixedly connected to the sliding seat (19), a threaded rod (16) is rotatably connected in the middle of the mounting seat (17), the threaded rod (16) is threadedly connected to the sliding seat (19), and a driving motor (13) for driving the threaded rod (16) to rotate is installed on one side of the mounting seat (17).
7. The device for detecting and sorting the cartridge of an electric ignition head according to claim 4, characterized in that: The collecting assembly comprises a discharge hopper (14), wherein the discharge hopper (14) is respectively fixedly connected to two sides of an end of the feed track (10) away from the vibration plate (7), a qualified product collection box (15) is placed under one side of the discharge hopper (14), and a defective product collection box (12) is placed under the other side of the discharge hopper (14).
8. The device for detecting and sorting the cartridge of an electric ignition head according to claim 2, characterized in that: A controller (8) is installed on the stepped surface at the upper end of the electric control box (1).
