Rapid cleaning device for gear machining

By using a combination design of electric push rod, concave seat, clamping plate and clamping spring in the rapid cleaning device for gear processing, combined with the synchronous rotation of the sliding plate and the gear, the collision problem caused by agitation during the cleaning process is solved, and the collision problem is achieved. The gears are stable and efficiently cleaned.

CN222197971UActive Publication Date: 2024-12-20HUANGSHI YINGBAOXIN METAL PROD CO LTD
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Patent Information

Application Number
CN202420785042.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-20
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing quick cleaning device for gear processing When agitating the cleaning agent, the gears are prone to rotate synchronously with the agitation of the cleaning agent, causing collisions with the inside of the cleaning box or collision with the gears, causing damage.

Method used

A quick cleaning device for gear processing including an electric push rod, a concave seat, a clamping plate and a clamping spring is designed. The concave seat is driven to push the clamping plate to clamp the gear body through the electric push rod, and the sliding plate, the first gear and the second The gear drives the cleaning brush to rotate simultaneously to ensure that the gear is fixed and clean during the cleaning process.

Benefits of technology

It realizes stable fixation and efficient cleaning of gears, avoiding damage to gears during cleaning, and is also suitable for gear bodies of various sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick cleaning device for gear machining, which belongs to the technical field of gear machining and comprises a cleaning box, four groups of electric push rods are fixedly mounted on two sides of the inner wall of the cleaning box respectively, and concave seats are fixedly mounted at the bottom ends of the four groups of opposite electric push rods on two sides in the cleaning box. According to the rapid cleaning device for gear machining, by arranging an electric push rod, a concave base, clamping plates and clamping springs, after the electric push rod shrinks to drive the concave base to move upwards to a certain height in the cleaning box, the two sets of clamping plates are pushed towards the two sides till the distance between the two sets of clamping plates can put down a gear body; after a gear body is placed at the top of the concave base and located between the two sets of clamping plates, the two sets of clamping plates can clamp and fix the gear body under the springback effect of the clamping springs by loosening the clamping plates, and therefore the gear body can be conveniently clamped and fixed or detached and replaced, and meanwhile the gear bodies of various sizes and specifications can be clamped, fixed and cleaned.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gear processing, in particular to a quick cleaning device for gear processing. Background Art

[0002] A gear is a mechanical component with teeth on the rim that can continuously mesh to transmit motion and power. When the gear is processed and produced, oil or other impurities will remain on the surface of the gear parts, which can easily affect the accuracy of the gear processing process. In order to improve the accuracy and performance of the gear, the gear surface needs to be cleaned during the processing.

[0003] When cleaning the gears, the existing quick cleaning devices for gear processing generally directly place the gears into a cleaning box and stir the cleaning agent to clean the gear surface. The gears are not fixed inside the cleaning box and are easily rotated synchronously with the stirring of the cleaning agent, colliding with the inside of the cleaning box or colliding with the gears, causing damage to the gears. Therefore, improvement is needed. Utility Model Content

[0004] In order to overcome the above defects, the utility model provides a quick cleaning device for gear processing, which solves the problem that when the existing quick cleaning device for gear processing stirs the cleaning agent to clean the gear, the gear is easily rotated synchronously with the stirring of the cleaning agent, colliding with the inside of the cleaning box or colliding with the gear.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a quick cleaning device for gear processing, comprising a cleaning box, four groups of electric push rods are fixedly installed on both sides of the inner wall of the cleaning box, and the bottom ends of the four groups of electric push rods on both sides opposite to each other inside the cleaning box are fixedly installed with concave seats, limiting slide bars are symmetrically fixedly installed on both sides of the inside of the concave seats, and clamping plates are symmetrically slidably installed on the surfaces of the two groups of limiting slide bars, a gear body is arranged between the two groups of clamping plates, clamping springs are arranged between the clamping plates and the limiting slide bars on both sides of the surface of the limiting slide bars, rectangular plates are symmetrically fixedly installed on both sides of the limiting slide bars, and the rectangular plates are fixedly connected to the electric push rods, a mounting frame is fixedly installed on the top of the cleaning box, and a sliding plate is slidably installed on the top of the mounting frame.

[0006] As a further solution of the utility model: a water collecting tank is provided at the central position of the bottom of the cleaning box, a drain valve is provided at the bottom of one side of the cleaning box, and the drain valve is connected to the water collecting tank.

[0007] As a further solution of the utility model: T-shaped sliding grooves are symmetrically provided on both sides of the bottom of the sliding plate, a first gear is symmetrically rotatably installed on the top of the sliding plate, and a second gear is rotatably installed on the top of the sliding plate between the two groups of first gears, and a rotating handle is fixedly installed on the top of the second gear.

[0008] As a further solution of the utility model: the second gear is meshed with the two groups of first gears, the bottom end of the first gear passes through the sliding plate and is fixedly installed with a connecting column, and a cleaning brush is fixedly installed at the bottom of the connecting column.

[0009] As a further solution of the utility model: the installation frame includes two groups of end bars, and T-shaped slide bars are symmetrically fixedly installed at both ends between the two groups of end bars, and the T-shaped slide bars correspond to the T-shaped slide grooves.

[0010] As a further solution of the utility model: a rubber pad is provided on one side of the clamping plate, and a gear body is provided on the bottom of the concave seat between two groups of rubber pads.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The quick cleaning device for gear processing is provided with an electric push rod, a concave seat, a clamping plate and a clamping spring. After the electric push rod contracts and drives the concave seat to move up to a certain height inside the cleaning box, the two sets of clamping plates are pushed to both sides until the distance between the two sets of clamping plates can lower the gear body. After the gear body is placed on the top of the concave seat between the two sets of clamping plates, the clamping plates are released. Under the rebound effect of the clamping spring, the two sets of clamping plates can clamp and fix the gear body, thereby facilitating the clamping and fixing or disassembly and replacement of the gear body. At the same time, gear bodies of various sizes can be clamped, fixed and cleaned.

[0013] 2. The quick cleaning device for gear processing is provided with a sliding plate, a first gear, a second gear and a cleaning brush. After the gear body is clamped on the top of the concave seat, the electric push rod is controlled to extend to immerse the concave seat and the gear body in the bottom of the cleaning box, and the sliding plate is pushed to move on the top of the cleaning box to correspond to the gear body, so that the cleaning brush covers the top of the gear body, and the second gear is controlled to rotate, driving the two groups of first gears to rotate synchronously, thereby controlling the two groups of cleaning brushes to rotate synchronously on the top of the gear body to clean the surface of the gear body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the cleaning box, electric push rod and mounting frame of the utility model;

[0016] Figure 3 It is a three-dimensional structural diagram of the concave seat, the clamping plate and the gear body of the utility model;

[0017] Figure 4 It is a three-dimensional structural diagram of the sliding plate and the cleaning brush of the utility model;

[0018] In the figure: 1. cleaning box; 101. water collection tank; 102. drain valve; 2. electric push rod; 3. concave seat; 301. limit slide bar; 302. clamping plate; 303. rubber pad; 304. clamping spring; 305. rectangular plate; 4. gear body; 5. mounting frame; 501. end strip; 502. T-shaped slide bar; 6. sliding plate; 601. T-shaped slide groove; 602. first gear; 603. second gear; 604. rotating handle; 605. connecting column; 606. cleaning brush. DETAILED DESCRIPTION

[0019] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0020] like Figure 1-4 As shown, the utility model provides a technical solution: a quick cleaning device for gear processing, including a cleaning box 1, a water collecting tank 101 is provided at the central position of the bottom of the cleaning box 1, a drain valve 102 is provided at the bottom of one side of the cleaning box 1, and the drain valve 102 is connected to the water collecting tank 101. Because the water collecting tank 101 is provided, after the cleaning agent inside the cleaning box 1 is concentrated in the water collecting tank 101, the drain valve 102 is opened, so that the cleaning agent can be discharged through the drain valve 102 conveniently.

[0021] Four sets of electric push rods 2 are fixedly installed on both sides of the inner wall of the cleaning box 1, and concave seats 3 are fixedly installed at the bottom ends of the four sets of electric push rods 2 on both sides of the cleaning box 1. The electric push rods 2 are provided to control the extension or retraction of the electric push rods 2, so as to conveniently control the height of the concave seat 3 inside the cleaning box 1, so that the concave seat 3 can drive the gear body 4 to be immersed in the cleaning agent or float out of the cleaning agent;

[0022] The two sides of the concave seat 3 are symmetrically fixedly installed with limited sliding bars 301, and the surfaces of the two groups of limited sliding bars 301 are symmetrically slidably installed with clamping plates 302. Because the limited sliding bars 301 are provided, when the clamping plates 302 are pushed to move on the surfaces of the two groups of limited sliding bars 301, it is ensured that the clamping plates 302 will not be deflected or misplaced during the movement, so as to be stuck on the surfaces of the limited sliding bars 301.

[0023] A rubber pad 303 is provided on one side of the clamping plate 302, and a gear body 4 is provided at the inner bottom of the concave seat 3 between the two groups of rubber pads 303. By providing the rubber pad 303, when the clamping plate 302 is clamped on the surface of the gear body 4, the gear body 4 squeezes the rubber pad 303 to deform, ensuring that the clamping plate 302 will not leave scratches on the surface of the gear body 4, and at the same time, the gear body 4 will not slide freely when the cleaning brush 606 rotates and cleans between the two groups of clamping plates 302.

[0024] Clamping springs 304 are provided on both sides of the surface of the limiting slide bar 301 between the clamping plate 302 and the limiting slide bar 301. Rectangular plates 305 are symmetrically fixedly installed on both sides of the limiting slide bar 301, and the rectangular plates 305 are fixedly connected to the electric push rod 2. A mounting frame 5 is fixedly installed on the top of the cleaning box 1. Because the clamping spring 304 is provided, the clamping plate 302 is pushed toward the surface of the gear body 4 under the rebound action of the clamping spring 304, so that the clamping plate 302 clamps and fixes the gear body 4;

[0025] The mounting frame 5 includes two groups of end bars 501, and T-shaped slide bars 502 are symmetrically fixedly installed at both ends between the two groups of end bars 501, and the T-shaped slide bars 502 correspond to the T-shaped slide grooves 601. A sliding plate 6 is slidably installed on the top of the mounting frame 5. By providing the T-shaped slide bar 502, it is ensured that when the sliding plate 6 is pushed to move on the top of the mounting frame 5, the sliding plate 6 can slide horizontally along the T-shaped slide bar 502 and will not be separated from the T-shaped slide bar 502.

[0026] T-shaped slide grooves 601 are symmetrically provided on both sides of the bottom of the sliding plate 6, and a first gear 602 is symmetrically rotatably installed on the top of the sliding plate 6, and a second gear 603 is rotatably installed on the top of the sliding plate 6 between the two groups of first gears 602, and a rotating handle 604 is fixedly installed on the top of the second gear 603. By providing the first gear 602 and the second gear 603, the second gear 603 is controlled to rotate, so that the two groups of first gears 602 rotate in the same direction at the same time, driving the two groups of cleaning brushes 606 to rotate synchronously on the top of the gear body 4 for cleaning.

[0027] The second gear 603 is meshed with the two groups of first gears 602. The bottom end of the first gear 602 is fixedly installed with a connecting column 605 through the sliding plate 6, and a cleaning brush 606 is fixedly installed at the bottom of the connecting column 605. Because the cleaning brush 606 is provided, when the cleaning brush 606 covers the top of the gear body 4, the two groups of cleaning brushes 606 are controlled to rotate synchronously, thereby cleaning the surface of the top of the gear body 4.

[0028] The working principle of the utility model is:

[0029] After closing the drain valve 102 and pouring a proper amount of cleaning agent into the cleaning box 1, the sliding plate 6 is pushed to one side of the cleaning box 1, and the four groups of electric push rods 2 away from the sliding plate 6 are controlled to shrink synchronously, so that the concave seat 3 is lifted to a certain height inside the cleaning box 1, and the clamping plates 302 are pushed to both sides to compress the corresponding clamping springs 304 to deform, and the gear body 4 is placed on the top of the concave seat 3 between the two groups of clamping plates 302, and the two groups of clamping plates 302 are released. Under the rebound effect of the clamping springs 304, the clamping After the plate 302 drives the rubber pad 303 to clamp on the surface of the gear body 4, control the four groups of electric push rods 2 to extend to immerse the concave seat 3 and the gear body 4 in the cleaning agent, push the sliding plate 6 until the cleaning brush 606 covers the top of the gear body 4, repeat the steps to clamp and fix the gear body 4 on the top of another group of concave seats 3, hold the rotating handle 604 to control the second gear 603 to rotate, and control the two groups of first gears 602 to drive the cleaning brush 606 to rotate and clean the bottom of the gear body 4.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0031] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A quick cleaning device for gear processing, comprising a cleaning box (1), characterized in that: Four groups of electric push rods (2) are fixedly installed on both sides of the inner wall of the cleaning box (1), and the bottom ends of the four groups of electric push rods (2) on both sides of the cleaning box (1) are fixedly installed with concave seats (3). The two sides of the concave seats (3) are symmetrically fixedly installed with limit slide bars (301), and the surfaces of the two groups of limit slide bars (301) are symmetrically slidably installed with clamping plates (302), and a gear body (4) is provided between the two groups of clamping plates (302). Clamping springs (304) are provided on both sides of the surface of the limit slide bars (301) and between the clamping plates (302) and the limit slide bars (301). Rectangular plates (305) are symmetrically fixedly installed on both sides of the limit slide bars (301), and the rectangular plates (305) are fixedly connected to the electric push rods (2). A mounting frame (5) is fixedly installed on the top of the cleaning box (1), and a sliding plate (6) is slidably installed on the top of the mounting frame (5).

2. A quick cleaning device for gear processing according to claim 1, characterized in that: A water collecting tank (101) is provided at the central position of the bottom of the cleaning box (1), and a drainage valve (102) is provided at the bottom of one side of the cleaning box (1), and the drainage valve (102) is connected to the water collecting tank (101).

3. A quick cleaning device for gear processing according to claim 1, characterized in that: T-shaped sliding grooves (601) are symmetrically arranged on both sides of the bottom of the sliding plate (6); a first gear (602) is symmetrically rotatably mounted on the top of the sliding plate (6); a second gear (603) is rotatably mounted on the top of the sliding plate (6) between two groups of first gears (602); a rotating handle (604) is fixedly mounted on the top of the second gear (603).

4. A quick cleaning device for gear processing according to claim 3, characterized in that: The second gear (603) is meshed with the two sets of first gears (602); the bottom end of the first gear (602) passes through the sliding plate (6) and is fixedly mounted with a connecting column (605); and a cleaning brush (606) is fixedly mounted at the bottom of the connecting column (605).

5. A quick cleaning device for gear processing according to claim 4, characterized in that: The installation frame (5) comprises two groups of end bars (501), and T-shaped slide bars (502) are symmetrically fixedly installed at both ends between the two groups of end bars (501), and the T-shaped slide bars (502) correspond to the T-shaped slide grooves (601).

6. A quick cleaning device for gear processing according to claim 1, characterized in that: A rubber pad (303) is provided on one side of the clamping plate (302), and a gear body (4) is provided on the inner bottom of the concave seat (3) between two groups of rubber pads (303).

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