Copper pipe machining surface cleaning device
By using a combination of rollers, pulleys and telescopic rods in the copper tube processing surface cleaning device, the problem of shaking of copper tubes and excessive clamp strength during cleaning is solved, achieving more efficient cleaning and stable support, and improving copper Cleanliness of the tube surface and the service life of the device.
Patent Information
- Application Number
- CN202322408242.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-05
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-09-05
AI Technical Summary
The existing copper tube processing surface cleaning device is prone to shake during the cleaning process, which may be damaged due to the distance between the clamp and the circular groove. The copper tube is prone to shaking during the cleaning process, and the clamping force is too large and it is likely to cause the copper tube to be extruded and deformed.
A device including cleaning box, roller, pulley, gear, brake motor and telescopic rod is designed. The copper tube is driven to rotate through the roller and pulley, and the brush extends up and down under the action of the electric push rod to ensure the position of the copper tube. Stabilize and spray cleaner through the liquid tank to avoid random rolling and dirt residue.
It effectively improves the cleanliness and support effect of the copper tube surface, avoids damage and deformation of the copper tube, and reduces detergent residues and extends the service life of the device.
Smart Images

Figure CN222198191U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of copper tube cleaning, in particular to a copper tube processing surface cleaning device. Background Art
[0002] Copper tube, also known as red copper tube, is a kind of non-ferrous metal tube. It is a pressed and drawn seamless tube. Copper tube has good electrical and thermal conductivity. It is the main material for conductive accessories and heat dissipation accessories of electronic products. It has become the first choice of modern contractors for the installation of tap water pipes, heating and cooling pipes in all residential commercial houses. Copper tube has strong corrosion resistance, is not easy to oxidize, and is not easy to react chemically with some liquid substances. It is easy to bend and shape.
[0003] At present, the copper tube processing surface cleaning is mainly to remove dirt, oxides and lubricants on the copper tube surface. At this time, a pipe surface cleaning device is needed. The existing copper tube processing surface cleaning device with publication number CN 216095337 U includes a base, the top of the base is fixedly connected to a fixed plate through a support frame, and the upper and lower sides of the right side of the fixed plate are fixedly connected to clamps, and the top of the base is fixedly connected to a cleaning mechanism; the cleaning mechanism includes a rodless cylinder, and the top of the movable block of the rodless cylinder is fixedly connected to a connecting plate... The brush rotates to clean the copper tube surface, thereby improving the cleaning quality, and the rodless cylinder drives the cleaning plate to reciprocate left and right to remove impurities attached to the copper tube, thereby facilitating the cleaning of the copper tube surface.
[0004] However, the copper tube processing surface cleaning device mentioned above has some distance between the copper tube clamp and the circular groove, but only one end of the copper tube is clamped by the clamp. Except for the position in contact with the clamp, most of the other positions are in a suspended state. When the brush is cleaning the pipe, the brush will rub against the copper tube, causing the copper tube to shake slightly. Especially when the pipe is long, the probability of shaking of the copper tube will be further increased. Once the copper tube shakes, the connection position between the copper tube and the clamp is easily damaged due to its hollow design. In addition, this method of limiting the copper tube requires the clamp to clamp the copper tube one by one. Once the force is large, the copper tube is easily squeezed and deformed. Utility Model Content
[0005] Based on this, the purpose of the utility model is to provide a copper tube processing surface cleaning device to solve the technical problems mentioned in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a copper tube processing surface cleaning device, comprising a cleaning box and a copper tube, the inner wall of the cleaning box is provided with a cleaning groove, multiple groups of rollers are installed inside the cleaning groove, and the rollers are in contact with the outer wall copper tube, and a pulley one is installed at the end of the roller, a pulley two is installed on the outer wall of the cleaning box, and a gear is installed on the outer wall of the pulley two, a support frame is installed on the outer wall of the cleaning box, and a brake motor connected to the gear is installed on the top of the support frame, multiple groups of support rods are installed at equal intervals in the cleaning box, and the multiple groups of support rods are connected by connecting rods, an electric push rod is installed at the bottom of the connecting rod, and telescopic rods are installed at the bottom of both ends of the connecting rod, and a brush for cleaning the copper tube is installed at the end of the telescopic rod, a liquid tank is installed on the top of the cleaning box, and a nozzle is installed at the bottom of the liquid tank, and a drainage groove is opened through the cleaning box and the inside of the cleaning groove.
[0007] By adopting the above technical scheme, under the action of the roller, when the brake motor works, the gear starts to rotate, and because the two sets of gears are meshed, the pulley one, the pulley two and the two sets of rollers are driven to rotate at the same time, and the rotation directions are opposite, so that the roller drives the copper tube to rotate, and the roller in the "V"-shaped cleaning groove always supports the copper tube, so that the device has a better supporting effect on the copper tube, and at the same time, under the action of the brush, the telescopic rod can extend and retract the brush up and down when the electric push rod pushes the brush, and at the same time, the brush will squeeze and limit the copper tube under the action of the electric push rod, so that the position of the copper tube is more stable, so that the device can ensure the cleaning effect while ensuring the supporting effect on the copper tube, and under the action of the liquid tank, the installed detergent flows into the liquid tank and is sprayed out through the nozzle to further clean the copper tube, effectively improving the cleanliness of the copper tube surface.
[0008] The utility model is further configured such that the cleaning groove is designed in a "V" shape, and two groups of rollers are symmetrically installed on the "V"-shaped inner wall of the cleaning groove, and the number of rollers in each group is ≥5, and three support rods are installed at equal intervals in the cleaning box.
[0009] By adopting the above technical solution, the copper tube can roll and rotate on the roller in a limited manner, thereby preventing the surface of the copper tube from being damaged by the rolling phenomenon.
[0010] The utility model is further configured such that pulley 1 is installed at both ends of the roller, wherein pulley 2 is installed on the outer wall of pulley 1 at the roller end at the bottom of the cleaning tank, and pulley 2 is also installed on the outer wall of the cleaning box, and the two sets of pulleys 2 are connected by a belt.
[0011] By adopting the above technical solution, when the pulley 2 rotates, it can smoothly drive the pulley 1 and the roller to rotate, ensuring that the roller can drive the copper tube to rotate.
[0012] The utility model is further configured that the two outer walls of the pulley are connected to the gears, and the two groups of gears are meshed with each other, and one group of gears in the two groups of gears is connected to the output end of the brake motor.
[0013] By adopting the above technical solution, it is ensured that the roller can smoothly drive the copper tube to rotate.
[0014] The utility model is further configured such that a plurality of groups of long grooves are formed through the support plate of the brush, and the top of the connecting rod is in an "angled design".
[0015] By adopting the above technical solution, the cleaning agent is prevented from corroding the support plate, and the cleaning of the copper tube by the cleaning agent is increased.
[0016] The utility model is further configured such that two sides of the water outlet at the bottom of the liquid box are designed to be "sloped".
[0017] By adopting the above technical solution, the residual detergent in the liquid tank can be effectively reduced.
[0018] In summary, the utility model mainly has the following beneficial effects:
[0019] The utility model is provided with rollers. Under the action of the rollers, when the brake motor works, the gears start to rotate. Because the two sets of gears are meshed, the first pulley, the second pulley and the two sets of rollers are driven to rotate in opposite directions, so that the rollers drive the copper tube to rotate, and the rollers in the "V"-shaped cleaning grooves always support the copper tube, so that the device has a better supporting effect on the copper tube. At the same time, under the action of the brush, the telescopic rod can extend and retract the brush up and down when the electric push rod pushes the brush. At the same time, the brush can also squeeze and limit the copper tube under the action of the electric push rod, so that the position of the copper tube is more stable, so that the device can ensure the cleaning effect while ensuring the supporting effect on the copper tube. Under the action of the liquid tank, the installed cleaning agent flows into the liquid tank and is sprayed out through the nozzle to further clean the copper tube, effectively improving the cleanliness of the copper tube surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is the front view of the utility model;
[0021] Figure 2 This is a connection diagram of the internal components of the cleaning box of the utility model;
[0022] Figure 3 This is a cross-sectional view of the cleaning tank of the utility model;
[0023] Figure 4 It is a three-dimensional diagram of the liquid box of the utility model;
[0024] Figure 5This is a three-dimensional diagram of the positions of the nozzle and the drainage trough of the utility model.
[0025] In the figure: 1. cleaning box; 2. copper tube; 3. cleaning tank; 4. roller; 5. pulley 1; 6. pulley 2; 7. gear; 8. brake motor; 9. support frame; 10. support rod; 11. telescopic rod; 12. brush; 13. connecting rod; 14. electric push rod; 15. liquid tank; 16. nozzle; 17. drainage tank. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0027] The following describes an embodiment of the utility model based on its overall structure.
[0028] A copper tube processing surface cleaning device, such as Figure 1 - Figure 5 As shown, cleaning box 1 and copper pipe 2.
[0029] The cleaning box 1 is provided with a cleaning groove 3 on the inner wall, and a plurality of groups of rollers 4 are installed inside the cleaning groove 3, and the rollers 4 are in contact with the outer wall copper tube 2, and a pulley 1 5 is installed at the end of the roller 4, so that the bottom of the copper tube 2 always has the supporting force of the roller 4, thereby improving the stability of the copper tube 2 in the cleaning groove 3. The setting of the pulley 1 5 can drive the roller 4 to rotate, thereby driving the copper tube 2 to rotate, which is convenient for later cleaning and effectively avoids the uneven cleaning phenomenon. A pulley 2 6 is installed on the outer wall of the cleaning box 1, and a gear 7 is installed on the outer wall of the pulley 2 6. A support frame 9 is installed on the outer wall of the cleaning box 1, and a brake motor 8 connected to the gear 7 is installed on the top of the support frame 9, so that after the brake motor 8 is started, the gear 7 will drive the pulley 2 6 to rotate, and the support frame 9 always supports the brake motor 8, thereby reducing the jitter amplitude of the brake motor 8 during operation, and at the same time effectively avoiding the loosening of the connection of the brake motor 8, thereby increasing its service life. A plurality of groups of support rods 10 are installed at equal intervals in the cleaning box 1, and a plurality of groups of support rods The support rods 10 are connected by connecting rods 13, so that the multiple groups of support rods 10 are connected firmly and the stability of the support rods 10 to the supported objects is improved. An electric push rod 14 is installed at the bottom of the connecting rod 13, and telescopic rods 11 are installed at the bottom of both ends of the connecting rod 13, and a brush 12 for cleaning the copper tube 2 is installed at the end of the telescopic rod 11, so that under the action of the telescopic rod 11, the electric push rod 14 can smoothly push the brush 12 up and down, so that the brush 12 contacts with the copper tube 2, and the cleaning effect on the surface of the copper tube 2 is improved. A liquid tank 15 is installed on the top of the cleaning box 1, and a nozzle 16 is installed at the bottom of the liquid tank 15, so that the nozzle 16 sprays the detergent in the liquid tank 15 on the brush 12, the roller 4 and the copper tube 2, thereby improving the cleaning effect on the copper tube 2. A drainage groove 17 is opened through the cleaning box 1 and the cleaning tank 3, so that the sewage generated after cleaning can be discharged in time, effectively avoiding the phenomenon of soaking the workpiece with the cleaning sewage, thereby reducing the corrosion and other damages to the workpiece by the cleaning sewage, and improving the service life of the workpiece.
[0030] See also Figure 1 - Figure 5 The cleaning groove 3 is designed in a "V" shape, and two groups of rollers 4 are symmetrically installed on the "V"-shaped inner wall of the cleaning groove 3, and the number of rollers 4 in each group is ≥5, so that the rollers 4 of the "V"-shaped cleaning groove 3 have a certain restraining force on both sides of the copper tube 2, so that the copper tube 2 can roll and rotate on the rollers 4 in a limited manner to avoid random rolling. Three support rods 10 are installed at equal intervals in the cleaning box 1 to ensure that the telescopic rod 11 and the brush 12 can be stably supported.
[0031] See also Figure 1 - Figure 3, pulley 1 5 is installed at both ends of roller 4, so that pulley 1 5 can drive roller 4 to rotate normally, thereby ensuring that copper tube 2 can rotate smoothly on roller 4, wherein pulley 2 6 is installed on the outer wall of pulley 1 5 at the end of roller 4 at the bottom of cleaning tank 3, and pulley 2 6 is also installed on the outer wall of cleaning box 1, and the two sets of pulleys 2 6 are connected by belts, so that when pulley 2 6 rotates, it can smoothly drive pulley 1 5 and roller 4 to rotate.
[0032] See also Figure 3 The outer walls of the second pulley 6 are connected to the gear 7, and the two sets of gears 7 are meshed with each other, and one set of gears 7 in the two sets of gears 7 is connected to the output end of the brake motor 8, so that after the brake motor 8 is started, the two sets of gears 7 will drive the second pulley 6 to rotate synchronously, and the rotation directions are opposite, so that the rotation directions of the pulley 1 5 and the roller 4 are also opposite, ensuring that the roller 4 can smoothly drive the copper tube 2 to rotate.
[0033] See also Figure 2 - Figure 5 The support plate of the brush 12 is penetrated by a plurality of long grooves, and the top of the connecting rod 13 is "angled", so that the cleaning agent sprinkled from the nozzle 16 can smoothly slide down from the connecting rod 13 and fall onto the support plate of the brush 12, the roller 4 and the copper tube 2. Because the brush 12 is provided with long grooves, the cleaning agent remaining on the support plate can smoothly flow out to the surface of the roller 4 and the copper tube 2, thereby avoiding corrosion of the support plate by the cleaning agent and increasing the cleaning of the copper tube 2 by the cleaning agent.
[0034] See also Figure 4 - Figure 5 The two sides of the water outlet 18 at the bottom of the liquid tank 15 are designed to be "sloped", so that the detergent in the liquid tank 15 can flow out from the nozzle 16 to the greatest extent, effectively reducing the residual detergent in the liquid tank 15.
[0035] The working principle of the utility model is as follows: first, the copper tube 2 is placed on the roller 4 in the cleaning tank 3, and the brake motor 8 is turned on. At this time, the gear 7 starts to rotate, so that it will drive the pulley 2 6, the pulley 1 5 and the roller 4 to rotate, thereby causing the copper tube 2 to rotate. At this time, the electric push rod 14 will use the telescopic rod 11 to push the brush 12 to the position in contact with the surface of the copper tube 2 according to the height of the copper tube 2. At this time, the brush 12 can clean the surface of the copper tube 2, and a pipe groove for accessing the detergent is reserved on the inner wall of the liquid tank 15, so that the accessed detergent is in the liquid tank 15 and sprayed on the brush 12, the roller 4 and the copper tube 2 through the nozzle 16, so that not only the copper tube 2 can obtain the friction generated by the brush 12, but also the dirt generated when the copper tube 2 and the brush 12 are cleaned, and the sewage generated by the cleaning will also flow out from the drain tank 17 that has been opened.
[0036] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A copper tube processing surface cleaning device, comprising a cleaning box (1), a copper tube (2) and a support rod (10), characterized in that: The cleaning box (1) is provided with a cleaning groove (3) on the inner wall, and a plurality of rollers (4) are installed inside the cleaning groove (3), and the rollers (4) are in contact with the outer copper tube (2), and a pulley (5) is installed at the end of the roller (4), and a pulley (6) is installed on the outer wall of the cleaning box (1), and a gear (7) is installed on the outer wall of the pulley (6), and a support frame (9) is installed on the outer wall of the cleaning box (1), and a brake motor (8) connected to the gear (7) is installed on the top of the support frame (9), and the cleaning box (1) is evenly spaced. A plurality of groups of support rods (10) are provided, and the plurality of groups of support rods (10) are connected by connecting rods (13); an electric push rod (14) is installed at the bottom of the connecting rod (13); telescopic rods (11) are installed at the bottom of both ends of the connecting rod (13); and a brush (12) for cleaning the copper tube (2) is installed at the end of the telescopic rod (11); a liquid tank (15) is installed at the top of the cleaning box (1), and a nozzle (16) is installed at the bottom of the liquid tank (15); and a drainage groove (17) is provided through the inside of the cleaning box (1) and the cleaning tank (3).
2. A copper tube processing surface cleaning device according to claim 1, characterized in that: The cleaning groove (3) is designed in a "V" shape, and two groups of rollers (4) are symmetrically installed on the "V"-shaped inner wall of the cleaning groove (3), and the number of rollers (4) in each group is ≥5. Three support rods (10) are installed at equal intervals in the cleaning box (1).
3. A copper tube processing surface cleaning device according to claim 1, characterized in that: The belt pulley 1 (5) is installed at both ends of the roller (4), wherein the outer wall of the belt pulley 1 (5) at the end of the roller (4) at the bottom of the cleaning tank (3) is installed with a belt pulley 2 (6), and the belt pulley 2 (6) is also installed on the outer wall of the cleaning box (1), and the two sets of belt pulleys 2 (6) are connected by a belt.
4. A copper tube processing surface cleaning device according to claim 1, characterized in that: The outer walls of the two pulleys (6) are connected to the gears (7), and the two groups of gears (7) are meshed with each other, and one group of gears (7) in the two groups of gears (7) is connected to the output end of the brake motor (8).
5. A copper tube processing surface cleaning device according to claim 4, characterized in that: The support plate of the brush (12) is provided with a plurality of groups of long grooves, and the top of the connecting rod (13) is in an "angled design".
6. A copper tube processing surface cleaning device according to claim 1, characterized in that: The two sides of the water outlet (18) at the bottom of the liquid box (15) are designed to be "sloped".
