Aluminum gusset plate forming and bending equipment

By introducing water pipe jet cooling and rotary heating functions into the aluminum buckle plate bending equipment, the positioning deviation caused by the bending machine cannot be cooled is solved, high fit and precise bending angle are achieved, and the overall installation quality is improved.

CN222198494UActive Publication Date: 2024-12-20FOSHAN JIZHONGMEI DECORATION BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420870193.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-20
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing aluminum buckle plate bending machines cannot cool the aluminum buckle plate during the bending process, resulting in positioning deviations, affecting the accuracy of the bending angle and the overall aesthetic effect.

Method used

Aluminum buckle plate forming and bending equipment was designed, using water pipe injection ports and cooling water pipes for online cooling, avoiding positioning deviations caused by repeated pickup, and precise bending is achieved through rotating substrates and hydraulic mechanisms, and heating is used when necessary. The coil prevents material from breaking.

Benefits of technology

The high fit and precise bending angle of the aluminum buckle plate are achieved, the quality and efficiency of the overall installation are improved, and the aesthetic problems caused by positioning deviations are avoided.

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Abstract

The utility model relates to the field of bending equipment, and discloses aluminum gusset plate forming and bending equipment. A water pipe bearing plate is fixedly installed on the surface of one side of the bending machine body frame, a water pipe spraying opening is movably formed in the upper surface of the water pipe bearing plate, a cooling water pipe is fixedly installed on the lower surface of the water pipe spraying opening, a water pipe switch valve is movably installed at the tail end of the cooling water pipe, and a water storage tank is fixedly installed on the surface of the water pipe switch valve. When the equipment needs to cool the aluminum gusset plate, the water pipe jet orifice is taken down, a motor of the water pipe switch valve is turned on, water of the water pipe switch valve is jetted out through the water pipe jet orifice, the aluminum gusset plate is cooled, the aluminum gusset plate does not need to be taken repeatedly in the bending process, the angle is not changed, and the bending efficiency is improved. The bent aluminum gusset plates are easy to install in the installation process, and the attaching degree between the aluminum gusset plates is high.
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Description

Technical Field

[0001] The present application belongs to the technical field of bending equipment, and specifically relates to an aluminum gusset plate forming and bending equipment. Background Art

[0002] Aluminum gusset plate production and processing requires the use of aluminum gusset plate CNC bending machines to bend the edges of aluminum sheets, thereby making the aluminum gusset plates an auxiliary device for rapid prototyping. When using aluminum plates, they sometimes need to be bent to ensure their use. Most of the bending of aluminum plates is done manually. Although it can achieve bending processing, its bending accuracy is relatively limited, and the work efficiency is low, which makes it difficult to meet market demand.

[0003] For example, the application with publication number CN218134271U discloses an aluminum gusset plate bending machine, which moves the fixed table into the positioning frame, places the aluminum plate on the fixed table and cooperates with the positioning frame for positioning, then moves the fixed table to the right, presses and fixes the aluminum plate through a clamping mechanism, pushes the pressing frame downward with a hydraulic cylinder, and bends the aluminum plate through a pressing wheel, then the pressing wheel and the pressing plate move up, and the second motor drives the fixed table to rotate ninety degrees, and performs the bending process again, which effectively improves the processing efficiency and the processing quality; it includes a base, a bottom column and a fixed table, the bottom column is fixedly arranged at the bottom of the base, and the fixed table is located above the base; it also includes a power frame, a first motor, a lead screw, a slide, a second motor, a vertical rod, a positioning frame, a bending mechanism and a clamping mechanism, the power frame is fixedly arranged at the top of the base, and the first motor is fixedly arranged on the right side of the power frame.

[0004] However, the aluminum gusset plate bending machine in the application cannot cool the aluminum gusset plate during the bending process. It needs to be taken down from the fixed platform for cooling and then repositioned before continuing the bending work. After repeated taking, there will be slight deviation in positioning, resulting in slight deviation in the bending angle, affecting the overall appearance and use effect. Now, an aluminum gusset plate forming and bending device is provided that can directly cool the aluminum gusset plate without repeated taking. Utility Model Content

[0005] The purpose of this application is to solve the problem that the aluminum gusset plate bending machine mentioned above cannot cool the aluminum gusset plate during the bending process, and needs to be taken down from the fixed table for cooling and then repositioned before continuing the bending work. After repeated taking, there will be slight deviation in positioning, resulting in slight deviation in the bending angle, affecting the overall appearance and use effect. An aluminum gusset plate forming and bending equipment is provided.

[0006] The technical solution adopted in the present application is as follows: an aluminum gusset plate forming and bending equipment, a water pipe bearing plate is fixedly installed on the surface of one side of the bending machine main frame, a water pipe injection port is movably installed on the upper surface of the water pipe bearing plate, a cooling water pipe is fixedly installed on the lower surface of the water pipe injection port, a water pipe switch valve is movably installed on the end of the cooling water pipe, and a storage water tank is fixedly installed on the surface of the water pipe switch valve.

[0007] By adopting the above technical scheme, the common aluminum gusset plate forming and bending equipment cannot form on one side when bending the aluminum gusset plate, and needs to be repeatedly folded to finally form it. During the bending process, the aluminum gusset plate needs to be cooled, and then the folding work is performed after cooling. The user needs to take the aluminum gusset plate off the rotating base plate when cooling it, and place it back on the rotating base plate after cooling, reposition it, and fold it again. During the repeated taking, the positioning position of the aluminum gusset plate will be slightly adjusted. Due to the slight adjustment, the angle of the bent aluminum gusset plate will have a slight deviation during the installation process and cannot fit tightly. When the aluminum gusset plate needs to be cooled, the water pipe nozzle is taken down, and the motor of the water pipe switch valve is turned on. The water from the water pipe switch valve is sprayed out through the water pipe nozzle to cool the aluminum gusset plate. During the bending process, the aluminum gusset plate does not need to be repeatedly taken, and the angle will not change. The bent aluminum gusset plate is also easy to install during the installation process, and the fit between the aluminum gusset plates is relatively high.

[0008] In a preferred embodiment, a processing base is fixedly mounted at the center of the upper surface of the bottom surface of the main frame of the bending machine, and a rotating base plate is movably mounted at the center of the upper surface of the processing base.

[0009] By adopting the above technical solution, when the aluminum gusset plate is bent, the aluminum gusset plate is placed on the rotating base plate, and after the pressing is completed, the bending work is performed. The rotating design of the rotating base plate makes it convenient for the user to bend the aluminum gusset plate, and the angle of the aluminum gusset plate after forming is relatively standard.

[0010] In a preferred embodiment, a bending machine cross bar is welded to the upper surface of the bending machine main frame, a vertical hydraulic rod is fixedly installed at the center of the lower surface of the bending machine cross bar, a horizontal pressure block bearing plate is welded to the lower surface of the vertical hydraulic rod, a horizontal pressure block is fixedly installed on the lower surface of the horizontal pressure block bearing plate, a hole is opened on the upper surface of the horizontal pressure block bearing plate, a positioning bolt is movably inserted in the hole, a pressure bearing carrier is fixedly installed at the edge of the lower surface of the horizontal pressure block bearing plate, a pressure shaft connecting rod is fixedly installed on one side surface of the pressure shaft connecting rod, and a pressure shaft is fixedly connected to the surface of the pressure shaft connecting rod.

[0011] By adopting the above technical solution, the user turns on the switch of the vertical hydraulic rod after placing the aluminum gusset plate. The vertical hydraulic rod will drive the horizontal pressure block to move downward to flatten the plane of the aluminum gusset plate. The pressure shaft is designed to be longer than the horizontal pressure block. When pressing down on the plane of the aluminum gusset plate, the pressure shaft will bend the aluminum gusset plate material that needs to be bent downward at the angle of the plane, which is convenient for the user to handle the bent part of the aluminum gusset plate material.

[0012] In a preferred embodiment, a heating coil is fixedly mounted on the inner wall surface of the rotating substrate.

[0013] By adopting the above technical solution, before the bending work of the aluminum gusset plate begins, the user turns on the heating coil to heat the rotating substrate so that the rotating substrate has a certain temperature. When the equipment is performing flattening and bending work, the raw material of the aluminum gusset plate has a certain temperature and will not break.

[0014] In a preferred embodiment, a horizontal hydraulic rod is fixedly installed on the side of the bending machine main frame opposite to the water pipe bearing plate, a vertical pressure block bearing plate is fixedly installed on one side of the horizontal hydraulic rod, and a vertical pressure block is fixedly connected to the surface of the vertical pressure block bearing plate on the side away from the horizontal hydraulic rod.

[0015] By adopting the above technical solution, after the downward pressing is completed, the aluminum gusset plate of the bending part is not bent into shape, and there will be a large angle. The user turns on the switch of the horizontal hydraulic rod, and the horizontal hydraulic rod will move forward to adjust the angle of the raised aluminum gusset plate until it fits with the vertical plate of the rotating base plate. The rotating design of the rotating base plate can complete the bending work of the four sides, and under repeated extrusion, the bending angle of the aluminum gusset plate is 90°. After the overall bending work is completed, the bending effect is better, and the overall installation of the aluminum gusset plates has a higher degree of fit.

[0016] In a preferred embodiment, a motor bearing plate is fixedly mounted on a side of the bending machine main frame away from the horizontal hydraulic rod, and a motor is fixedly mounted on the upper surface of the motor bearing plate.

[0017] By adopting the above technical solution, power support is provided to the entire equipment.

[0018] In a preferred embodiment, a hole is formed on the upper surface of the horizontal pressing block bearing plate, a positioning bolt is movably inserted in the hole, and a horizontal pressing block is movably inserted on the lower surface of the positioning bolt.

[0019] By adopting the above technical solution, it is ensured that the horizontal pressing block and the horizontal pressing block bearing plate can fit tightly, and the downward pressure is relatively large during operation, which prevents the horizontal pressing block from falling off after long-term use and causing safety accidents.

[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0021] In the present application, the user needs to remove the aluminum gusset plate from the rotating base plate when cooling it, and place it back on the rotating base plate after cooling, reposition it, and then fold it again. During the repeated taking, the positioning position of the aluminum gusset plate will be slightly adjusted. Due to the slight adjustment, the angle of the bent aluminum gusset plate will have a slight deviation during the installation process and cannot fit tightly. When the aluminum gusset plate needs to be cooled, the water pipe nozzle is removed, the motor of the water pipe switch valve is turned on, and the water from the water pipe switch valve is sprayed out through the water pipe nozzle to cool the aluminum gusset plate. During the bending process, the aluminum gusset plate does not need to be repeatedly taken, and the angle will not change. The bent aluminum gusset plate is also easy to install during the installation process, and the fit between the aluminum gusset plates is relatively high.

[0022] After placing the aluminum gusset plate, the user turns on the switch of the vertical hydraulic rod. The vertical hydraulic rod will drive the horizontal pressure block to move downward to flatten the plane of the aluminum gusset plate. The pressure shaft is designed to be longer than the horizontal pressure block. When pressing down on the plane of the aluminum gusset plate, the pressure shaft will bend the aluminum gusset plate material that needs to be bent downward at the angle of the plane, which is convenient for the user to handle the bent part of the aluminum gusset plate material. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the front structure of the aluminum gusset plate formed in this application;

[0024] Figure 2 This is a schematic diagram of the back structure of the aluminum gusset plate formed in this application;

[0025] Figure 3 In this application; Schematic diagram of the overall structure of the horizontal pressing block;

[0026] Figure 4 For this application Figure 2 Enlarged view of point A in .

[0027] Markings in the figure: 1. Main frame of the bending machine; 2. Bending machine crossbar; 3. Vertical hydraulic rod; 4. Processing base; 5. Rotating base plate; 6. Storage water tank; 7. Cooling water pipe; 8. Water pipe bearing plate; 9. Water pipe injection port; 10. Vertical pressure block; 11. Vertical pressure block bearing plate; 12. Horizontal hydraulic rod; 13. Motor; 14. Water pipe switch valve; 15. Horizontal pressure block bearing plate; 16. Pressure shaft; 17. Pressure shaft connecting rod; 18. Pressure shaft bearing frame; 19. Positioning bolt; 20. Horizontal pressure block; 21. Heating coil. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0029] Reference Figure 1-4 ,

[0030] Example:

[0031] A kind of aluminum gusset plate forming and bending equipment, a water pipe bearing plate 8 is fixedly installed on the side surface of the bending machine main frame 1, a water pipe injection port 9 is movably installed on the upper surface of the water pipe bearing plate 8, a cooling water pipe 7 is fixedly installed on the lower surface of the water pipe injection port 9, a water pipe switch valve 14 is movably installed at the end of the cooling water pipe 7, and a storage water tank 6 is fixedly installed on the surface of the water pipe switch valve 14.

[0032] When bending the aluminum gusset plate, the common aluminum gusset plate forming and bending equipment cannot form on one side and needs to be repeatedly folded to finally form it. During the bending process, the aluminum gusset plate needs to be cooled and then folded again after cooling. The user needs to take the aluminum gusset plate off the rotating base plate 5 when the aluminum gusset plate is cooling, and then place it back on the rotating base plate 5 after cooling, reposition it, and then fold it again. During the repeated taking and taking, the positioning position of the aluminum gusset plate will undergo slight adjustments. Due to the slight adjustments, the angle of the bent aluminum gusset plate will have slight deviations during the installation process and cannot fit tightly.

[0033] When the equipment needs to cool the aluminum gusset plate, the water pipe nozzle 9 is removed, and the motor of the water pipe switch valve 14 is turned on. Water from the water pipe switch valve 14 is sprayed out through the water pipe nozzle 9 to cool the aluminum gusset plate. During the bending process, the aluminum gusset plate does not need to be repeatedly taken up, and the angle will not change. The bent aluminum gusset plate is also easy to install during the installation process, and the fit between the aluminum gusset plates is relatively high.

[0034] A processing base 4 is fixedly installed at the center of the upper surface of the bottom surface of the bending machine main frame 1, and a rotating base plate 5 is movably installed at the center of the upper surface of the processing base 4. When the aluminum gusset plate is bent, the aluminum gusset plate is placed on the rotating base plate 5, and the bending work is performed after the downward pressing is completed. The rotating design of the rotating base plate 5 is convenient for the user to bend the aluminum gusset plate, and the angle of the formed aluminum gusset plate is relatively standard.

[0035] A bending machine cross bar 2 is welded to the upper surface of the bending machine main frame 1, a vertical hydraulic rod 3 is fixedly installed at the center of the lower surface of the bending machine cross bar 2, a horizontal pressure block bearing plate 15 is welded to the lower surface of the vertical hydraulic rod 3, a horizontal pressure block 20 is fixedly installed on the lower surface of the horizontal pressure block bearing plate 15, a hole is opened on the upper surface of the horizontal pressure block bearing plate 15, a positioning bolt 19 is movably inserted in the hole, a pressure bearing carrier 18 is fixedly installed at the edge of the lower surface of the horizontal pressure block bearing plate 15, a pressure shaft connecting rod 17 is fixedly installed on one side surface of the pressure shaft connecting rod 17, and a pressure shaft 16 is fixedly connected to the surface of the pressure shaft connecting rod 17.

[0036] After placing the aluminum gusset plate, the user turns on the switch of the vertical hydraulic rod 3, and the vertical hydraulic rod 3 will drive the horizontal pressure block 20 to move downward to flatten the plane of the aluminum gusset plate. The pressure shaft 16 is designed to be longer than the horizontal pressure block 20. When pressing down on the plane of the aluminum gusset plate, the pressure shaft 16 will bend the aluminum gusset plate material that needs to be bent downward at the angle of the plane, which is convenient for the user to handle the bent part of the aluminum gusset plate material.

[0037] A heating coil 21 is fixedly installed on the inner wall surface of the rotating base plate 5. Before the bending work of the aluminum gusset plate begins, the user turns on the heating coil 21 to heat the rotating base plate 5 so that the rotating base plate 5 has a certain temperature. When the equipment performs flattening and bending work, the raw material of the aluminum gusset plate has a certain temperature and will not break.

[0038] A horizontal hydraulic rod 12 is fixedly installed on one side of the bending machine main frame 1 opposite to the water pipe bearing plate 8, a vertical pressure block bearing plate 11 is fixedly installed on one side of the horizontal hydraulic rod 12, and a vertical pressure block 10 is fixedly connected to the surface of the vertical pressure block bearing plate 11 on the side away from the horizontal hydraulic rod 12. After the downward pressure is completed, the aluminum gusset plate of the bent part is not bent into shape, and there will be a large angle. The user turns on the switch of the horizontal hydraulic rod 12, and the horizontal hydraulic rod 12 will move forward to adjust the angle of the raised aluminum gusset plate until it fits with the vertical plate of the rotating base plate 5. The rotating design of the rotating base plate 5 can complete the bending work of the four sides, and under repeated squeezing, the bending angle of the aluminum gusset plate is 90°. After the overall bending work is completed, the bending effect is better, and the overall installation of the aluminum gusset plates has a high degree of fit.

[0039] A motor bearing plate is fixedly mounted on one side of the bending machine main frame 1 away from the horizontal hydraulic rod 12, and a motor 13 is fixedly mounted on the upper surface of the motor bearing plate to provide power support for the overall equipment.

[0040] The upper surface of the horizontal pressing block bearing plate 15 is provided with a hole, in which a positioning bolt 19 is movably inserted, and the lower surface of the positioning bolt 19 is movably inserted with a horizontal pressing block 20. It is ensured that the horizontal pressing block 20 and the horizontal pressing block bearing plate 15 can be closely fitted, and the downward pressure is relatively large during the working process, so as to prevent the horizontal pressing block 20 from falling off after long-term use, which may cause a safety accident.

[0041] The implementation principle of an embodiment of an aluminum gusset plate forming and bending equipment in this application is:

[0042] When cooling the aluminum gusset plate, the user needs to remove the aluminum gusset plate from the rotating base plate 5, place it back on the rotating base plate 5 after cooling, reposition it, and then fold it again. During repeated taking and taking, the positioning position of the aluminum gusset plate will be slightly adjusted. Due to the slight adjustment, the angle of the bent aluminum gusset plate will have a slight deviation during the installation process and cannot fit tightly. When the equipment needs to cool the aluminum gusset plate, the water pipe nozzle 9 is removed, and the motor of the water pipe switch valve 14 is turned on. The water of the water pipe switch valve 14 is sprayed out through the water pipe nozzle 9 to cool the aluminum gusset plate. During the bending process, the aluminum gusset plate does not need to be repeatedly taken and the angle will not change. The bent aluminum gusset plate is also easy to install during the installation process, and the fit between the aluminum gusset plates is relatively high.

[0043] After the downward pressure is completed, the aluminum gusset plate at the bending part is not bent into shape, and there will be a large angle. The user turns on the switch of the horizontal hydraulic rod 12, and the horizontal hydraulic rod 12 will move forward to adjust the angle of the raised aluminum gusset plate until it fits with the vertical plate of the rotating base plate 5. The rotating design of the rotating base plate 5 can complete the bending work of the four sides, and under repeated squeezing, the bending angle of the aluminum gusset plate is 90°. After the overall bending work is completed, the bending effect is better, and the overall installation of the aluminum gusset plates has a higher degree of fit.

[0044] The user turns on the heating coil 21 to heat the rotating substrate 5 so that the rotating substrate 5 has a certain temperature. When the equipment performs flattening and bending operations, the raw material of the aluminum gusset plate has a certain temperature and will not break.

[0045] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An aluminum gusset plate forming and bending device, comprising a bending machine main frame (1), Features: A water pipe bearing plate (8) is fixedly mounted on one side surface of the bending machine main frame (1); a water pipe injection port (9) is movably mounted on the upper surface of the water pipe bearing plate (8); a cooling water pipe (7) is fixedly mounted on the lower surface of the water pipe injection port (9); a water pipe switch valve (14) is movably mounted at the end of the cooling water pipe (7); and a storage water tank (6) is fixedly mounted on the surface of the water pipe switch valve (14).

2. The aluminum gusset plate forming and bending equipment as claimed in claim 1, Features: A processing base (4) is fixedly mounted at the center of the upper surface of the bottom surface of the bending machine main frame (1), and a rotating base plate (5) is movably mounted at the center of the upper surface of the processing base (4).

3. The aluminum gusset plate forming and bending equipment according to claim 1, Features: A bending machine cross bar (2) is welded to the upper surface of the bending machine main frame (1), a vertical hydraulic rod (3) is fixedly installed at the center of the lower surface of the bending machine cross bar (2), a horizontal pressure block bearing plate (15) is welded to the lower surface of the vertical hydraulic rod (3), a horizontal pressure block (20) is fixedly installed on the lower surface of the horizontal pressure block bearing plate (15), a hole is opened on the upper surface of the horizontal pressure block bearing plate (15), a positioning bolt (19) is movably inserted in the hole, a pressure bearing carrier (18) is fixedly installed at the edge of the lower surface of the horizontal pressure block bearing plate (15), a pressure shaft connecting rod (17) is fixedly installed on one side surface of the pressure shaft connecting rod (17), and a pressure shaft (16) is fixedly connected to the surface of the pressure shaft connecting rod (17).

4. The aluminum gusset plate forming and bending equipment as claimed in claim 2, Features: A heating coil (21) is fixedly mounted on the inner wall surface of the rotating base plate (5).

5. The aluminum gusset plate forming and bending equipment as claimed in claim 1, Features: A horizontal hydraulic rod (12) is fixedly mounted on the side of the bending machine main frame (1) opposite to the water pipe bearing plate (8), a vertical pressure block bearing plate (11) is fixedly mounted on one side of the horizontal hydraulic rod (12), and a vertical pressure block (10) is fixedly connected to the surface of the vertical pressure block bearing plate (11) on the side away from the horizontal hydraulic rod (12).

6. The aluminum gusset plate forming and bending equipment according to claim 1, Features: A motor bearing plate is fixedly mounted on the side of the bending machine main frame (1) away from the horizontal hydraulic rod (12), and a motor (13) is fixedly mounted on the upper surface of the motor bearing plate.

7. The aluminum gusset plate forming and bending equipment as claimed in claim 3, Features: A horizontal pressing block (20) is movably inserted into the lower surface of the positioning bolt (19).