Press machine for valve production
By designing a feeding device and a one-way transmission mechanism that stores downward energy in a valve production press, automatic feeding is realized, solving the problem of manual feeding in the prior art and improving production efficiency.
Patent Information
- Application Number
- CN202420137597.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-19
AI Technical Summary
Existing valve production presses require manual feeding after stamping, and automatic workpiece ejection cannot be achieved, affecting production efficiency.
A press including a stamping device and a feeding device is designed. The feeding device releases the rotating feeding material by storing downward energy, and adopts a one-way transmission mechanism to avoid the impact of the stamping process and realize automatic feeding.
The automatic feeding function is realized without the need for an additional power source, avoiding the impact of the energy storage process on the hedging, and improving production efficiency.
Smart Images

Figure CN222198506U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve production, in particular to a press machine for valve production. Background Art
[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure and flow) of the conveying medium. According to their functions, they can be divided into shut-off valves, check valves, regulating valves, etc.; valves are control components in fluid conveying systems, with functions such as shut-off, regulation, diversion, prevention of backflow, pressure stabilization, diversion or overflow pressure relief, and presses are needed in the production process of valves; presses (including punching machines and hydraulic presses) are general-purpose presses with sophisticated structures, which have the characteristics of wide applications and high production efficiency. Presses can be widely used in cutting, punching, blanking, bending, riveting and forming processes. They are processed into parts by applying strong pressure to metal blanks to cause plastic deformation and fracture of the metal.
[0003] By comparison, the Chinese patent with the authorization announcement number CN218015130U discloses a press machine for valve production, including a movable base, wherein the four corners of the bottom of the movable base are connected with rolling wheels, the bottom end of the movable base is connected with a positioning mechanism, the top of the movable base is symmetrically connected with support rods on both sides, the top of the support rods is symmetrically connected with a workbench, the top of the workbench is symmetrically connected with vertical plates on both sides, the top of the vertical plates is symmetrically connected with a top plate, the middle part of the top of the top of the top plate is connected with a hydraulic cylinder, the telescopic end of the hydraulic cylinder passes through the bottom wall of the top plate and is provided with a connecting plate, the middle part of the bottom end of the connecting plate is connected with a die casting, the top of the workbench is connected with a storage table, the top of the storage table is recessed with a storage groove, the middle part of the storage groove is recessed with a lifting groove, and the lifting piece is slidably connected in the lifting groove.
[0004] After the stamping is completed, the above patent needs to be manually ejected, and the workpiece cannot be automatically ejected. Therefore, a new device needs to be designed. Utility Model Content
[0005] The purpose of the utility model is to provide a press machine for valve production to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A valve production press comprises a punching device for pressing and forming valve parts, and a material ejecting device installed on the punching device for rotating and circulating material ejecting, and an energy storage device for storing downward pressing energy, releasing material ejecting and one-way transmission is installed on the right side of the material ejecting device;
[0008] The ejector device comprises a support seat, a rotating shaft is rotatably mounted on the top of the support seat, a cam is mounted on the rotating shaft, an ejector rod is arranged above the cam, and an ejector plate is mounted on the top of the ejector rod;
[0009] The energy storage device includes an energy storage rod, a fixed block is installed on the energy storage rod, a spring is arranged under the fixed block, a rack is installed in front of the fixed block, a power gear is meshed in front of the rack, a movable gear is meshed in front of the power gear, a transmission gear is meshed in front of the movable gear, a limit frame is arranged behind the movable gear, a slider is slidably installed inside the limit frame, and the movable gear is rotatably connected to the slider.
[0010] Furthermore: the stamping device includes a frame, a hydraulic cylinder is installed on the top of the frame, a lifting plate is installed under the hydraulic cylinder, a stamping head is arranged under the lifting plate, and a stamping die is arranged under the stamping head.
[0011] Furthermore: the top plate is circular in shape, and a silicone buffer layer is provided on its surface.
[0012] Furthermore: the energy storage rod is a cylindrical rod made of 204 stainless steel, and a smooth layer is arranged on the surface.
[0013] Furthermore: the fixing block is connected to the energy storage rod by welding, and the rack is connected to the energy storage rod by bolts.
[0014] Furthermore: the lifting plate is slidably connected to the frame.
[0015] Compared with the prior art, the beneficial effects are:
[0016] 1. Automatic material ejection is achieved by storing downward pressure energy and releasing the rotating material ejection setting;
[0017] 2. The setting of releasing the top material by storing the downward pressure energy does not require an additional power source;
[0018] 3. The one-way transmission is used to avoid the energy storage process affecting the stamping process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a valve production press machine described in the utility model;
[0020] Figure 2 It is an axonometric diagram of a punching device of a press machine for valve production described in the utility model;
[0021] Figure 3 This is an axonometric diagram of a material ejection device of a valve production press described in the utility model;
[0022] Figure 4 It is a right view of an energy storage device of a valve production press described in the utility model.
[0023] In the accompanying drawings: 1. stamping device; 101. frame; 102. hydraulic cylinder; 103. lifting plate; 104. stamping head; 105. stamping die; 2. ejecting device; 201. support seat; 202. rotating shaft; 203. cam; 204. ejector rod; 205. ejector plate; 3. energy storage device; 301. energy storage rod; 302. fixed block; 303. rack; 304. spring; 305. power gear; 306. movable gear; 307. slider; 308. limit frame; 309. transmission gear. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4 A press machine for valve production includes a stamping device 1 for pressing and forming valve parts, and also includes a pushing device 2 installed on the stamping device 1 for rotating and circulating pushing materials. An energy storage device 3 for storing downward pressing energy, releasing pushing materials and one-way transmission is installed on the right side of the pushing device 2.
[0026] In this embodiment: the stamping device 1 includes a frame 101, a hydraulic cylinder 102 is installed on the top of the frame 101, a lifting plate 103 is installed below the hydraulic cylinder 102, a punching head 104 is arranged below the lifting plate 103, a punching die 105 is arranged below the punching head 104, the lifting plate 103 is slidably connected to the frame 101, the workpiece is placed on the punching die 105, the frame 101 supports the hydraulic cylinder 102 to extend and drive the lifting plate 103 and the punching head 104 below to press down, so as to stamp the workpiece;
[0027] In this embodiment: the ejection device 2 includes a support seat 201, a rotating shaft 202 is rotatably installed on the top of the support seat 201, a cam 203 is installed on the rotating shaft 202, a push rod 204 is arranged above the cam 203, a top plate 205 is installed on the top of the push rod 204, the top plate 205 is circular in shape, and a silicone buffer layer is arranged on its surface. The cam 203 on the rotating shaft 202 rotates one circle under the support of the support seat 201, so that the push rod 204 on the cam 203 drives the top plate 205 to eject the workpiece and then reset it, thereby realizing automatic ejection;
[0028] In this embodiment: the energy storage device 3 includes an energy storage rod 301, a fixed block 302 is installed on the energy storage rod 301, a spring 304 is arranged under the fixed block 302, a rack 303 is installed in front of the fixed block 302, a power gear 305 is meshed in front of the rack 303, a movable gear 306 is meshed in front of the power gear 305, a transmission gear 309 is meshed in front of the movable gear 306, a limited position frame 308 is arranged behind the movable gear 306, a slider 307 is slidably installed inside the limited position frame 308, and the movable gear 306 is rotatably connected to the slider 307. The energy storage rod 301 is made of a cylindrical rod made of 204 stainless steel, and a smooth layer is arranged on the surface. The fixed block 302 is welded to the energy storage rod 301, the rack 303 is bolted to the energy storage rod 301, and the lifting plate 103 presses down the energy storage rod 301, so that the energy storage rod 30 1 drives the fixed block 302 to press the spring 304 to store energy. During the energy storage process, the fixed block 302 drives the rack 303 to move downward and mesh with the power gear 305 to rotate clockwise. The clockwise rotation of the power gear 305 will provide an upward force to the movable gear 306, pushing the movable gear 306 to move upward along the limit frame 308 under the support of the slider 307, so that the movable gear 306 cannot transmit the rotation of the power gear 305 to the transmission gear 309, thereby avoiding the impact of the material ejection during the downward pressing process on the stamping; after the stamping is completed, the lifting plate 103 rises, the spring 304 releases energy to push the fixed block 302 to drive the rack 303 to move upward, the rack 303 meshes with the power gear 305 to rotate counterclockwise, and the power gear 305 meshes with the transmission gear 309 through the movable gear 306 to drive the rotating shaft 202 to rotate to eject the material.
[0029] Working principle: The workpiece is placed on the stamping die 105, and the frame 101 supports the hydraulic cylinder 102 to extend and drive the lifting plate 103 and the punch head 104 below to press down to stamp the workpiece. At the same time, the lifting plate 103 presses down the energy storage rod 301, so that the energy storage rod 301 drives the fixed block 302 to press down the spring 304 to store energy. During the energy storage process, the fixed block 302 drives the rack 303 to move downward and engage the power gear 305 to rotate clockwise. The clockwise rotation of the power gear 305 will provide an upward force to the movable gear 306, pushing the movable gear 306 to move upward along the limit frame 308 under the support of the slider 307. The movable gear 306 is incapable of transmitting the rotation of the power gear 305 to the transmission gear 309, thereby avoiding the impact of the ejection of the material during the pressing process on the stamping; after the stamping is completed, the lifting plate 103 rises, and the spring 304 releases energy to push the fixed block 302 to drive the rack 303 to move upward, and the rack 303 engages with the power gear 305 to rotate counterclockwise. The power gear 305 engages with the transmission gear 309 through the movable gear 306 to drive the cam 203 on the rotating shaft 202 to rotate one circle under the support of the support seat 201, so that the ejector rod 204 on the cam 203 drives the ejector plate 205 to eject the workpiece and then reset it, thereby realizing automatic ejection.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A valve production press, comprising a punching device for pressing and forming valve parts, characterized in that: It also includes a material ejection device installed on the punching device for rotating and circulating the ejection material, and an energy storage device for storing downward pressure energy to release the ejection material and one-way transmission is installed on the right side of the material ejection device; The ejector device comprises a support seat, a rotating shaft is rotatably mounted on the top of the support seat, a cam is mounted on the rotating shaft, an ejector rod is arranged above the cam, and an ejector plate is mounted on the top of the ejector rod; The energy storage device includes an energy storage rod, a fixed block is installed on the energy storage rod, a spring is arranged under the fixed block, a rack is installed in front of the fixed block, a power gear is meshed in front of the rack, a movable gear is meshed in front of the power gear, a transmission gear is meshed in front of the movable gear, a limit frame is arranged behind the movable gear, a slider is slidably installed inside the limit frame, and the movable gear is rotatably connected to the slider.
2. A valve production press according to claim 1, characterized in that: The punching device comprises a frame, a hydraulic cylinder is installed on the top of the frame, a lifting plate is installed under the hydraulic cylinder, a punching head is arranged under the lifting plate, and a punching die is arranged under the punching head.
3. A valve production press according to claim 1, characterized in that: The top plate is circular in shape, and a silica gel buffer layer is arranged on its surface.
4. A valve production press according to claim 1, characterized in that: The energy storage rod is a cylindrical rod made of 204 stainless steel, and a smooth layer is arranged on the surface.
5. A valve production press according to claim 1, characterized in that: The fixing block is connected to the energy storage rod by welding, and the rack is connected to the energy storage rod by bolts.
6. A valve production press according to claim 2, characterized in that: The lifting plate is slidably connected to the frame.
