Cooling device for casting forming of automobile transfer case shell
By setting up a circulating cooling system of filter components and annular tubes in the casting cooling device of the car transfer case, the problems of coolant inhomogeneity and blockage are solved, and the rapid cooling and efficient production of castings are achieved, and costs and resource waste are reduced. .
Patent Information
- Application Number
- CN202421493716.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-06-27
AI Technical Summary
In the existing automobile transfer case shell casting cooling device, uneven cooling liquid circulation leads to uneven cooling of the castings, which easily leads to casting failure, increases process costs and resource waste, and the cooling device is easily blocked and difficult to deal with.
A cooling device including sand grooves, condensate boxes, circulation boxes and annular tubes was designed. A high-pressure pump was used to drive the condensate water to circulate cooling, and a filter assembly was installed to prevent impurities from accumulation and blockage. The filtering of condensate water was realized through the filter cartridge and the filter net. Cleaning treatment.
It realizes rapid cooling of castings, avoids blockage of annular pipes, reduces production costs, improves casting efficiency and product quality, and facilitates the cleaning and maintenance of the filter.
Smart Images

Figure CN222198853U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting cooling of a transfer case housing of an automobile, and more specifically to a casting molding cooling device for a transfer case housing of an automobile. Background Art
[0002] The transfer case of a car is a device that distributes the power of the engine. The shell of the transfer case needs to be processed and formed through a casting process. Casting is a relatively early metal heat processing process mastered by humans. It is a method of obtaining parts or blanks after cooling and solidification. After casting, the shell of the transfer case needs to be cooled and formed to improve the preparation efficiency.
[0003] However, generally, castings are cooled by natural cooling, which takes a long time to cool, prolonging the metal casting time and making the work inconvenient. In the prior art, a cooling device is also used in casting. The traditional cooling device cannot automatically cool. When the cooling liquid circulates unevenly in the condenser, it is easy to cause uneven cooling of the molten metal and affect the quality of the casting, thereby reducing the quality of the casting and may cause the failure of the casting process, thereby increasing the cost of the casting process and reducing work efficiency.
[0004] After searching, a Chinese patent with publication number CN212419596U discloses a molding cooling device for casting a transfer case housing of an automobile. The structure is provided with a cooling structure to circulate cold water inside the sand mold tank to cool down the casting parts, which can speed up the cooling speed of the casting parts and ensure that the casting parts will not be damaged, thereby ensuring quality and reducing production costs. In addition, the waste of water resources can be saved through circulation.
[0005] However, when the structure is actually used, the structure transports cold water inside the spiral tube to take away the heat of the casting to achieve the cooling effect. However, there will be more or less impurities in the cold water. During the transportation through the spiral tube, a large amount of impurities and sediments are likely to accumulate inside the spiral tube. In addition, the spiral tube is embedded in the inner wall of the sand mold groove, which makes it difficult to handle the impurities, and the spiral tube is easily blocked. In view of this, the utility model proposes a casting molding cooling device for an automobile transfer case housing. Utility Model Content
[0006] In order to overcome the above defects of the prior art, the utility model provides a casting cooling device for a transfer case housing of an automobile to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a casting cooling device for a transfer case housing of an automobile, comprising a sand mold groove, an inner wall of the sand mold groove is provided with a heat conducting layer, a condensing box is provided on one side of the sand mold groove, a circulating box is provided on one side of the condensing box, a plurality of annular tubes are embedded and installed inside the sand mold groove, a connecting tube is provided between the plurality of annular tubes, the plurality of annular tubes are distributed up and down, and the plurality of annular tubes are connected through the connecting tube, wherein a water inlet pipe is provided at one end of the bottommost annular tube, and a water outlet pipe is provided at one end of the topmost annular tube, a cooling pipe is provided at one end of the water inlet pipe, a high-pressure pump is provided at one end of the cooling pipe, a connecting pipe is provided at the input end of the high-pressure pump, a circulating pipe is provided at one end of the water outlet pipe, the input end of the high-pressure pump is connected to the connecting pipe, one end of the connecting pipe extends to the interior of the condensing box, the output end of the high-pressure pump is connected to the cooling pipe, one end of the circulating pipe extends to the interior of the circulating box, and a cooling machine is connected between the condensing box and the circulating box through a pipeline.
[0008] It can be seen that in the above structure, the high-pressure pump transports cooling water to the inside of multiple annular pipes for circulation, and finally enters the inside of the circulation box. The high-temperature water is cooled by the cooler and then enters the inside of the condensation box again, thereby achieving the recycling of condensed water. The flowing condensed water can take away the heat of the casting inside the sand mold tank, thereby achieving a cooling effect.
[0009] In order to filter the impurities inside the condensed water and avoid the blockage inside the circulation pipe that is difficult to handle, and to facilitate the cleaning of the filter net, preferably, a filter assembly is arranged between the water inlet pipe and the cooling pipe and between the water outlet pipe and the circulation pipe, and the filter assembly includes a filter cartridge, which is connected between the water inlet pipe and the cooling pipe and between the water outlet pipe and the circulation pipe through a pipe flange, and an installation groove is provided on the surface of the filter cartridge, a sealing plate is provided inside the installation groove, a mounting ring is provided inside the filter cartridge, a filter net is installed inside the mounting ring, and the mounting ring is connected to the sealing plate, and the sealing plate is detachably connected to the inside of the installation groove by screws, and a drawing groove is provided on the surface of the sealing plate.
[0010] In order to be able to disassemble and clean the filter, preferably, the two inner walls of the mounting ring are provided with sliding grooves, a screw rod is arranged inside one of the sliding grooves, and a sliding rod is arranged inside the other sliding groove, a threaded block and a sliding block are respectively arranged outside the screw rod and the sliding rod, and an adjustment block is arranged at one end of the screw rod, the threaded block and the sliding block are connected to the screw rod and the sliding rod by threaded connection and sliding connection respectively, and the threaded block and the sliding block are fixedly installed on the outer wall of the filter respectively.
[0011] Technical effects and advantages of the utility model:
[0012] 1. By setting up the filter assembly, the filter net at the mounting ring inside the filter cartridge can filter the condensed water flowing through, so as to prevent the impurities contained in the condensed water from being accumulated inside the annular tube for a long time, making the annular tube blocked and difficult to handle. The impurities filtered by the filter net are inside the mounting ring and on one side of the filter net. The operator can remove the screws at the sealing plate and pull the sealing plate outward through the groove, so that the sealing plate can drive the mounting ring to be pulled out from the inside of the filter cartridge, thereby facilitating the handling of the impurities inside the mounting ring and on one side of the filter net.
[0013] 2. The threaded block is moved by rotating the screw rod, and the slider is guided by sliding on the outside of the slide rod, so that the filter slides from the inside of the mounting ring to the outside. The sliding filter can bring out impurities inside the mounting ring, and can also take the filter out from the inside of the mounting ring for cleaning, avoiding clogging of the filter and making it convenient to install the filter inside the mounting ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the connection structure between the mounting ring and the filter cartridge of the utility model.
[0016] Figure 3 For the utility model Figure 2 Enlarged structural diagram at A in the middle.
[0017] Figure 4 The utility model is a schematic diagram of the connection structure between the threaded block and the sliding block and the filter screen.
[0018] Figure 5 It is a schematic diagram of a plurality of annular tube connection structures of the utility model.
[0019] The accompanying drawings are marked as follows: 1. sand mold tank; 2. condenser box; 3. circulation box; 4. annular pipe; 5. connecting pipe; 6. water inlet pipe; 7. water outlet pipe; 8. cooling pipe; 9. high-pressure pump; 10. connecting pipe; 11. circulation pipe; 12. cooler; 13. filter cartridge; 14. mounting groove; 15. sealing plate; 16. mounting ring; 17. filter screen; 18. slide groove; 19. screw rod; 20. slide rod; 21. threaded block; 22. slider; 23. pull groove; 24. heat conductive layer. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] As attached Figure 1-5 The casting cooling device for the automobile transfer case housing shown in the figure comprises a sand mold tank 1, the inner wall of the sand mold tank 1 is provided with a heat conducting layer 24, a condensing box 2 is provided on one side of the sand mold tank 1, a circulating box 3 is provided on one side of the condensing box 2, a plurality of annular tubes 4 are embedded and installed inside the sand mold tank 1, a connecting tube 5 is provided between the plurality of annular tubes 4, the plurality of annular tubes 4 are distributed up and down, and the plurality of annular tubes 4 are connected through the connecting tube 5, wherein one end of the bottommost annular tube 4 is provided with a water inlet pipe 6, and the topmost annular tube 4 is provided with a water inlet pipe 6. 4 is provided with a water outlet pipe 7, a cooling pipe 8 is provided at one end of the water inlet pipe 6, a high-pressure pump 9 is provided at one end of the cooling pipe 8, a connecting pipe 10 is provided at the input end of the high-pressure pump 9, a circulation pipe 11 is provided at one end of the water outlet pipe 7, the input end of the high-pressure pump 9 is connected to the connecting pipe 10, one end of the connecting pipe 10 extends to the inside of the condensing tank 2, the output end of the high-pressure pump 9 is connected to the cooling pipe 8, one end of the circulation pipe 11 extends to the inside of the circulation tank 3, and a cooling machine 12 is connected between the condensing tank 2 and the circulation tank 3 through a pipeline.
[0022] Specifically, it can be understood that in the above structure, the interior of the sand mold tank 1 is used to manufacture the outer shell of the automobile transfer case, the interior of the condenser tank 2 is used to store cold water or condensed water, and the interior of the circulation box 3 is used to store condensed water with a certain temperature after use. In specific operation, first, the high-pressure pump 9 transports the condensed water in the condenser tank 2 to the interior of the cooling pipe 8 through the connecting pipe 10, enters the interior of the annular pipe 4 at the bottom through the water inlet pipe 6, and transports the water from bottom to top through multiple connecting pipes 5. Finally, the water is transported to the interior of the circulation pipe 11 through the top water outlet pipe 7. The circulation pipe 11 is used to transport the condensed water with a higher temperature after use to the interior of the circulation box 3. The water in the circulation box 3 is transported to the interior of the cooler 12 through a pipeline, and after being cooled by the cooler 12, it is transported to the interior of the condenser tank 2 for use again;
[0023] During the transportation of the condensed water, the casting inside the sand mold tank 1 will conduct the heat through the heat conducting layer 24, and the flowing condensed water will gradually take away the heat, thereby achieving a cooling effect, so that the casting can be formed quickly.
[0024] In a specific embodiment, as shown in the attached Figure 1 , 2As shown, filter components are provided between the water inlet pipe 6 and the cooling pipe 8 and between the water outlet pipe 7 and the circulation pipe 11, and the filter components include a filter cartridge 13, and the filter cartridge 13 is connected between the water inlet pipe 6 and the cooling pipe 8 and between the water outlet pipe 7 and the circulation pipe 11 through a pipe flange, and a mounting groove 14 is provided on the surface of the filter cartridge 13, and a sealing plate 15 is provided inside the mounting groove 14, and a mounting ring 16 is provided inside the filter cartridge 13, and a filter net 17 is installed inside the mounting ring 16, and the mounting ring 16 is connected to the sealing plate 15, and the sealing plate 15 is detachably connected to the inside of the mounting groove 14 by screws, and a drawing groove 23 is provided on the surface of the sealing plate 15.
[0025] Specifically, it can be understood that in the above structure, when the condensed water enters the annular tube 4 through the water inlet pipe 6 or is discharged through the water outlet pipe 7, it will enter the inside of the filter cartridge 13. The filter screen 17 at the mounting ring 16 inside the filter cartridge 13 can filter the condensed water flowing through, so as to prevent the impurities contained in the condensed water from entering the annular tube 4 and accumulating for a long time, making the annular tube 4 blocked and difficult to handle, and the impurities filtered by the filter screen 17 are inside the mounting ring 16 and on one side of the filter screen 17;
[0026] The operator can remove the screws on the sealing plate 15 and pull the sealing plate 15 outward through the groove 23, so that the sealing plate 15 can drive the mounting ring 16 to be pulled out from the inside of the filter cartridge 13, thereby facilitating the treatment of impurities inside the mounting ring 16 on one side of the filter screen 17.
[0027] In a specific embodiment, as shown in the attached Figure 2 , 3 As shown in , 4, the two inner walls of the mounting ring 16 are provided with slide grooves 18, wherein a screw rod 19 is arranged inside one of the slide grooves 18, and a slide rod 20 is arranged inside the other slide groove 18, and a threaded block 21 and a slider 22 are arranged outside the screw rod 19 and the slide rod 20, respectively, and an adjusting block is arranged at one end of the screw rod 19, and the threaded block 21 and the slider 22 are connected to the screw rod 19 and the slide rod 20 by threaded connection and sliding connection, respectively, and the threaded block 21 and the slider 22 are fixedly installed on the outer wall of the filter screen 17, respectively.
[0028] Specifically, it can be understood that in the above structure, when processing the impurities that have been filtered inside the mounting ring 16 and on one side of the filter screen 17, the operator can rotate the screw rod 19 to move the threaded block 21, and the slider 22 slides and guides on the outside of the slide rod 20, so that the filter screen 17 slides from the inside of the mounting ring 16 to the outside, and the sliding filter screen 17 can bring out the impurities inside the mounting ring 16, and can also make the filter screen 17 be taken out from the inside of the mounting ring 16 for cleaning, so as to avoid clogging of the filter screen 17;
[0029] When installing the filter 17 , it is only necessary to align the slider 22 and the threaded block 21 with the positions of the slide rod 20 and the screw rod 19 respectively, and by rotating the screw rod 19 , the filter 17 can be reinstalled inside the mounting ring 16 for use.
[0030] Working principle of this utility model:
[0031] When the above structure is used, when cooling the casting inside the sand mold tank 1, the high-pressure pump 9 transports the condensed water inside the condenser box 2 to the inside of the cooling pipe 8 through the connecting pipe 10, enters the inside of the annular pipe 4 at the bottom through the water inlet pipe 6, and transports the water from bottom to top through multiple connecting pipes 5. Finally, the water is transported to the inside of the circulation pipe 11 through the top water outlet pipe 7. The circulation pipe 11 is used to transport the condensed water with a higher temperature after use to the inside of the circulation box 3. The water inside the circulation box 3 is transported to the inside of the cooler 12 through the pipeline. After being cooled by the cooler 12, it is transported to the inside of the condenser box 2 for use again.
[0032] During the transportation of the condensed water, the casting inside the sand mold tank 1 will conduct the heat through the heat conducting layer 24, and the flowing condensed water will gradually take away the heat, thereby achieving a cooling effect, so that the casting can achieve the purpose of rapid molding;
[0033] When the condensed water enters the annular tube 4 through the water inlet pipe 6 or is discharged through the water outlet pipe 7, it will enter the interior of the filter cartridge 13. The filter screen 17 at the mounting ring 16 inside the filter cartridge 13 can filter the condensed water flowing through, so as to prevent the impurities contained in the condensed water from entering the annular tube 4 and accumulating for a long time, making the annular tube 4 blocked and difficult to handle. The impurities filtered by the filter screen 17 are inside the mounting ring 16 and on one side of the filter screen 17. The operator can remove the screws at the sealing plate 15 and pull the sealing plate 15 outward through the groove 23, so that the sealing plate 15 can drive the mounting ring 16 to be pulled out from the interior of the filter cartridge 13, thereby facilitating the treatment of the impurities inside the mounting ring 16 and on one side of the filter screen 17.
[0034] The threaded block 21 is moved by rotating the screw rod 19, and the slider 22 is slidably guided on the outside of the slide rod 20, so that the filter 17 slides from the inside of the mounting ring 16 to the outside. The sliding filter 17 can bring out impurities in the mounting ring 16, and can also take the filter 17 out of the mounting ring 16 for cleaning, thereby avoiding clogging of the filter 17 and facilitating the disassembly and assembly of the filter 17 inside the mounting ring 16.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A casting and cooling device for a transfer case housing of an automobile, comprising a sand mold tank (1), a condenser box (2) being arranged on one side of the sand mold tank (1), and a circulation box (3) being arranged on one side of the condenser box (2). Features: A plurality of annular tubes (4) are embedded and installed inside the sand mold tank (1), and connecting tubes (5) are arranged between the plurality of annular tubes (4), wherein a water inlet pipe (6) is arranged at one end of the bottom annular tube (4), and a water outlet pipe (7) is arranged at one end of the top annular tube (4), a cooling pipe (8) is arranged at one end of the water inlet pipe (6), a high-pressure pump (9) is arranged at one end of the cooling pipe (8), a connecting pipe (10) is arranged at the input end of the high-pressure pump (9), a circulation pipe (11) is arranged at one end of the water outlet pipe (7), a cooling machine (12) is connected between the condensing box (2) and the circulation box (3) via a pipeline, and a filter assembly is arranged between the water inlet pipe (6) and the cooling pipe (8) and between the water outlet pipe (7) and the circulation pipe (11); The filter assembly comprises a filter cartridge (13), the filter cartridge (13) being connected between the water inlet pipe (6) and the cooling pipe (8) and between the water outlet pipe (7) and the circulation pipe (11) via a pipe flange, a mounting groove (14) being provided on the surface of the filter cartridge (13), a sealing plate (15) being provided inside the mounting groove (14), a mounting ring (16) being provided inside the filter cartridge (13), and a filter screen (17) being installed inside the mounting ring (16); Both inner walls of the mounting ring (16) are provided with sliding grooves (18), wherein a screw rod (19) is disposed inside one of the sliding grooves (18), and a slide rod (20) is disposed inside the other sliding groove (18), and a threaded block (21) and a slide block (22) are disposed outside the screw rod (19) and the slide rod (20), respectively, and an adjustment block is disposed at one end of the screw rod (19).
2. The automotive transfer case housing casting cooling device according to claim 1, Features: The plurality of annular tubes (4) are distributed vertically, and the plurality of annular tubes (4) are connected via a connecting tube (5).
3. The automotive transfer case housing casting cooling device according to claim 1, Features: The input end of the high-pressure pump (9) is connected to the connecting pipe (10), one end of the connecting pipe (10) extends to the interior of the condensing box (2), the output end of the high-pressure pump (9) is connected to the cooling pipe (8), and one end of the circulation pipe (11) extends to the interior of the circulation box (3).
4. The automotive transfer case housing casting cooling device according to claim 1, Features: The mounting ring (16) is connected to the sealing plate (15), the sealing plate (15) is detachably connected inside the mounting groove (14) by means of screws, and a groove (23) is provided on the surface of the sealing plate (15).
5. The automotive transfer case housing casting cooling device according to claim 1, Features: The threaded block (21) and the sliding block (22) are connected to the screw rod (19) and the sliding rod (20) by threaded connection and sliding connection respectively, and the threaded block (21) and the sliding block (22) are respectively fixedly mounted on the outer wall of the filter screen (17).
6. The automotive transfer case housing casting cooling device according to claim 1, Features: The inner wall of the sand mould tank (1) is provided with a heat conducting layer (24).
Citation Information
Patent Citations
Forming cooling device for casting automobile transfer case shell
CN212419596U
