PTC (Positive Temperature Coefficient) heater processing workbench

By designing the lifting mechanism and cutting mechanism, the simultaneous cutting of the aluminum flat tube of the PTC heater for automobile air conditioners is achieved, which solves the problem of low processing efficiency in the prior art, improves processing efficiency and enhances safety.

CN222199088UActive Publication Date: 2024-12-20GANZHOU CHAOHUA TECH CO LTD
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Patent Information

Application Number
CN202420841688.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-20
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing automotive air conditioner PTC heater aluminum flat tube cutting device can only cut one aluminum flat tube at a time, resulting in low processing efficiency.

Method used

A PTC heater processing workbench is designed, using a lifting mechanism and a cutting mechanism, which drives the horizontal axis to rotate through the motor, and the top fixing block moves downward, which can fix and cut three aluminum flat tubes at the same time, and tempered glass is passed through the cutting process. Cover the splashing iron filings.

Benefits of technology

The three aluminum flat tubes are simultaneously cut, which improves processing efficiency and eliminates safety hazards for staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heaters, in particular to a PTC heater machining workbench which comprises a base, and a top plate is arranged on the top of the base through a lifting mechanism. The lifting mechanism comprises a side plate, a sliding sleeve, a sliding column, a fixing block, a clamping groove, a motor, a transverse shaft, a gear and a tooth groove. The number of the side plates, the number of the sliding sleeves, the number of the sliding columns and the number of the fixing blocks are two, the two side plates are fixedly connected to the top of the base, the two sliding sleeves are fixedly connected to one sides of the two sliding sleeves through supports correspondingly, and the middles of the two sliding columns are slidably connected to the interiors of the two sliding sleeves correspondingly. The bottom ends of the two sliding columns penetrate through the upper end and the lower end of the base in a sliding mode, a transverse shaft is driven by a motor to rotate, the transverse shaft rotates to drive a top fixing block to move downwards, the three flat aluminum pipes are fixed at the same time, a cutting machine arranged at the top can move in the cutting process, and therefore the three flat aluminum pipes can be cut and machined at the same time; and the processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heaters, in particular to a PTC heater processing workbench. Background Art

[0002] With the active adoption of advanced parallel flow circulation technology in the automotive air-conditioning industry, the heat dissipation efficiency of aluminum water tanks and radiators has been greatly improved, so they are fully utilized in the condenser and evaporator of the automotive air-conditioning system. It is an inevitable trend for the automotive water tank and intercooler to be made of all-aluminum materials. The refrigerant in the heat exchanger used in the current air-conditioning system is mainly circulated through the microchannel aluminum flat tubes of the heat exchanger, so the aluminum flat tube is an indispensable part of the automotive air-conditioning PTC heater.

[0003] After searching, the Chinese patent publication number CN215034024U discloses an aluminum flat tube cutting device for the production and processing of automobile air-conditioning PTC heaters, including a workbench and a mounting frame installed on the top of the workbench, the workbench is rotated by a mounting groove opened on the top of the workbench and is matched with a horizontally arranged square rotating shaft, a turntable is installed on the surface of the square rotating shaft, two symmetrical short supporting flat bars located on the same meridian of the turntable are installed on the surface of the turntable, each of the short supporting flat bars is slidably matched with a slide seat, the slide seat is clamped with an iron baffle through a clamping groove opened on the surface of the slide seat, and the top of the workbench is sequentially installed with driving squares from left to right. The invention comprises a rotation adjustment mechanism for rotating the shaped rotating shaft, a horizontal adjustment component for driving the slide to move in the horizontal direction, and a support seat. The support seat is rotatably matched with a plurality of rollers distributed side by side through a through slot provided at the top of the support seat. A cutting mechanism for cutting the aluminum flat tube is installed on the upper side of the support seat. The inner side wall of the mounting frame is rotatably matched with a horizontally arranged main lead screw, and one end of the main lead screw is connected to the driving end of the third stepper motor installed on the side wall of the mounting frame. The main drive seat is threadedly connected to the surface of the main lead screw. The main drive seat is installed with a pressure plate through an inclined rod installed at the bottom end of the main drive seat. A feeding mechanism for feeding the cut aluminum flat tube is installed on the inner side of the workbench. The above patent has the following shortcomings: Although the patent can cut and process the aluminum flat tubes in the PTC heater of the automobile air conditioner, it can only cut one aluminum flat tube at a time, so the processing efficiency needs to be improved. In view of this, we propose a PTC heater processing workbench. Utility Model Content

[0004] The utility model aims to provide a PTC heater processing workbench to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A PTC heater processing workbench comprises a base, and a top plate is arranged on the top of the base through a lifting mechanism;

[0007] The lifting mechanism includes a side plate, a sliding sleeve, a sliding column, a fixing block, a slot, a motor, a horizontal shaft, a gear, and a tooth groove;

[0008] The number of the side plates, sliding sleeves, sliding columns and fixed blocks is two, the two side plates are fixedly connected to the top of the base, the two sliding sleeves are fixedly connected to one side of the two sliding sleeves through brackets, the middle parts of the two sliding columns are slidably connected to the inside of the two sliding sleeves, the bottom ends of the two sliding columns slide through the upper and lower ends of the base, the top plate is fixedly connected to the top of the sliding column, the fixed block is fixedly connected to the top of the base and the bottom of the top plate, the number of the card slots is three, and they are opened on the fixed block, the movement of the sliding column is limited by setting the sliding sleeve, and the aluminum flat tube is clamped and fixed by setting the card slot.

[0009] Preferably, the motor is fixedly connected to the right side of the left side plate, the right output end of the motor is fixedly connected to the left end of the horizontal axis, and the right end of the horizontal axis is rotatably connected to the right side plate through a bearing.

[0010] Preferably, the tooth groove is opened on the front side of the sliding column, the gear is fixedly connected to the middle part of the horizontal axis, the gear is meshed with the sliding column through the tooth groove, and two movable rods are hinged between the base and the top plate.

[0011] Preferably, a slide groove is provided on the front side of the top plate, and a cutting machine is slidably connected to the front side of the slide groove via a slider, and the movement of the cutting machine is limited by providing the slide groove.

[0012] Preferably, a protective mechanism is provided at the bottom of the base, and the protective mechanism includes an arc-shaped slide rail, which is fixedly connected to the bottom of the base, and a group of balls are slidably connected inside the arc-shaped slide rail. The bottom of the slide column is fixedly connected to one end of the ball through a first connecting rod, and the front end of the ball is fixedly connected to the tempered glass through a second connecting rod.

[0013] Preferably, the four corners of the bottom of the base are fixedly connected with support legs, and the support legs are provided to provide supporting force to the base.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The horizontal axis is driven by the motor to rotate, and the rotation of the horizontal axis drives the top fixed block to move downward, and fix the three aluminum flat tubes at the same time. The cutting machine set on the top can move during the cutting process, so that the three flat aluminum tubes can be cut at the same time, which improves the processing efficiency.

[0016] 2. The downward movement of the sliding column drives the first connecting rod to move downward, and the downward movement of the first connecting rod drives the tempered glass to move upward and block in front of the aluminum flat tube fixed by the slot, thereby blocking the flying iron chips when the flat aluminum tube is cut, eliminating the safety hazard of the staff at work. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the back structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the lifting mechanism area in the utility model;

[0020] Figure 4 It is a schematic diagram of the bottom structure of the utility model.

[0021] In the figure: 1. base; 2. lifting mechanism; 3. top plate; 4. slide groove; 41. cutting machine; 5. protection mechanism; 6. supporting leg; 21. side plate; 22. sliding sleeve; 23. sliding column; 24. fixing block; 25. slot; 26. motor; 27. horizontal axis; 28. gear; 29. ​​tooth groove; 51. first connecting rod; 52. arc slide rail; 53. ball bearing; 54. second connecting rod; 55. tempered glass. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] like Figure 1-3As shown, a PTC heater processing workbench includes a base 1, and a top plate 3 is arranged on the top of the base 1 through a lifting mechanism 2; the lifting mechanism 2 includes a side plate 21, a sliding sleeve 22, a sliding column 23, a fixed block 24, a slot 25, a motor 26, a horizontal shaft 27, a gear 28, and a tooth groove 29; the number of the side plate 21, the sliding sleeve 22, the sliding column 23, and the fixed block 24 is two, the two side plates 21 are fixedly connected to the top of the base 1, the two sliding sleeves 22 are respectively fixedly connected to one side of the two sliding sleeves 22 through a bracket, the middle parts of the two sliding columns 23 are respectively slidably connected to the inside of the two sliding sleeves 22, the bottom ends of the two sliding columns 23 slide through the upper and lower ends of the base 1, the top plate 3 is fixedly connected to the top of the sliding column 23, the fixed block 24 is fixedly connected to the top of the base 1 and the bottom of the top plate 3, the number of the slots 25 is three, and they are opened on the fixed block 24. The movement of the sliding column 23 is limited by setting the sliding sleeve 22, and the aluminum flat tube is clamped and fixed by setting the clamping groove 25. The motor 26 is fixedly connected to the right side of the left side plate 21, and the right output end of the motor 26 is fixedly connected to the left end of the horizontal shaft 27, and the right end of the horizontal shaft 27 is rotatably connected to the right side plate 21 through a bearing. The tooth groove 29 is opened on the front of the sliding column 23, and the gear 28 is fixedly connected to the middle of the horizontal shaft 27. The gear 28 is meshed with the sliding column 23 through the tooth groove 29. Two movable rods are hinged between the base 1 and the top plate 3. A sliding groove 4 is opened on the front of the top plate 3, and a cutting machine 41 is slidably connected to the front of the sliding groove 4 through a slider.

[0025] Specifically, the motor 26 drives the horizontal shaft 27 to rotate, and the rotation of the horizontal shaft 27 drives the top fixing block 24 to move downward, and fix the three aluminum flat tubes at the same time.

[0026] Embodiment 2

[0027] like Figure 1-4 As shown, a protection mechanism 5 is provided at the bottom of the base 1, and the protection mechanism 5 includes an arc-shaped slide rail 51, which is fixedly connected to the bottom of the base 1, and a group of balls 52 are slidably connected inside the arc-shaped slide rail 51, and the bottom of the slide column 23 is fixedly connected to one end of the ball 53 through a first connecting rod 53, and the front end of the ball 52 is fixedly connected to a tempered glass 55 through a second connecting rod 54. Support legs 6 are fixedly connected to the four corners of the bottom of the base 1.

[0028] Specifically, the downward movement of the sliding column 23 drives the first connecting rod 51 to move downward, and the downward movement of the first connecting rod 51 drives the tempered glass 55 to move upward and block the aluminum flat tube fixed by the slot 25.

[0029] The working principle of the utility model is as follows:

[0030] First, the three aluminum flat tubes are placed in the three slots 25 on the bottom fixing block 24 respectively, and then the motor 26 is turned on to drive the horizontal shaft 27 to rotate, and the rotation of the horizontal shaft 27 drives the gear 28 to rotate, and the gear 28 rotates through the tooth groove 29 to drive the sliding column 23 to move downward, and the sliding column 23 moves downward to drive the top plate 3 to move downward, and the top plate 3 moves downward to drive the top fixing block 24 to move downward, and the three flat aluminum tubes are fixed at the same time through the two groups of slots 25, the sliding column 23 moves downward to drive the first connecting rod 53 to move downward, and the first connecting rod 53 moves downward to drive the ball 52 to slide inside the curved slide groove 51, and drives the second connecting rod 54 to move upward, and the second connecting rod 54 moves upward to drive the tempered glass 55 to move upward and block the aluminum flat tube fixed by the slot 25, then start the cutting machine 41, and move it in the slide groove 4, and cut the three flat aluminum tubes at the same time, and the tempered glass 55 blocks the iron filings splashed during the cutting process.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A PTC heater processing workbench, It is characterized in that include: A base (1), wherein a top plate (3) is arranged on the top of the base (1) via a lifting mechanism (2); The lifting mechanism (2) comprises a side plate (21), a sliding sleeve (22), a sliding column (23), a fixing block (24), a slot (25), a motor (26), a transverse shaft (27), a gear (28), and a tooth groove (29); The number of the side plates (21), the sliding sleeves (22), the sliding posts (23) and the fixed blocks (24) is two. The two side plates (21) are fixedly connected to the top of the base (1). The two sliding sleeves (22) are fixedly connected to one side of the two sliding sleeves (22) through brackets. The middle parts of the two sliding posts (23) are slidably connected to the inside of the two sliding sleeves (22). The bottom ends of the two sliding posts (23) slide through the upper and lower ends of the base (1). The top plate (3) is fixedly connected to the top of the sliding posts (23). The fixed blocks (24) are fixedly connected to the top of the base (1) and the bottom of the top plate (3). The number of the card slots (25) is three and they are opened on the fixed blocks (24).

2. A PTC heater processing workbench according to claim 1, Features: The motor (26) is fixedly connected to the right side of the left side plate (21), the right output end of the motor (26) is fixedly connected to the left end of the horizontal shaft (27), and the right end of the horizontal shaft (27) is rotatably connected to the right side plate (21) via a bearing.

3. A PTC heater processing workbench according to claim 2, Features: The tooth groove (29) is provided on the front side of the sliding column (23), the gear (28) is fixedly connected to the middle part of the transverse shaft (27), the gear (28) is meshed with the sliding column (23) through the tooth groove (29), and two movable rods are hinged between the base (1) and the top plate (3).

4. A PTC heater processing workbench according to claim 3, Features: A slide groove (4) is provided on the front side of the top plate (3), and a cutting machine (41) is slidably connected to the front side of the slide groove (4) via a sliding block.

5. A PTC heater processing workbench according to claim 3, Features: A protective mechanism (5) is provided at the bottom of the base (1), and the protective mechanism (5) comprises an arc-shaped slide rail (51), the arc-shaped slide rail (51) is fixedly connected to the bottom of the base (1), a group of balls (52) are slidably connected inside the arc-shaped slide rail (51), the bottom of the slide column (23) is fixedly connected to one end of the ball (52) via a first connecting rod (53), and the front of the ball (52) is fixedly connected to a tempered glass (55) via a second connecting rod (54).

6. A PTC heater processing workbench according to claim 5, Features: The four corners of the bottom of the base (1) are fixedly connected with supporting legs (6).