Pneumatic clamping and rotating mechanism based on electronic cigarette shell laser cutting
By designing a pneumatic clamping rotation mechanism in the processing of electronic cigarette shells, and using clamping cylinders and telescopic elements to achieve automatic feeding and rotary cutting of workpieces, the problems of low processing efficiency and frequent clamping of aluminum alloy shells in the prior art are solved, and the problems of low processing efficiency and frequent clamping of aluminum alloy shells in the prior art are improved. Production efficiency and cutting accuracy reduce labor intensity and risk of triple injury.
Patent Information
- Application Number
- CN202421275866.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the processing of electronic cigarette shells, the cutting and clamping of aluminum alloy shells requires frequent manual operations, resulting in low production efficiency and affecting the loading and unloading efficiency of workpieces, increasing labor intensity and risk of triple injuries.
A pneumatic clamping rotation mechanism based on laser cutting of electronic cigarette housing is designed, including a support seat, a hollow rotating platform, a clamping cylinder, a telescopic element and a laser cutting machine. The automatic feeding of the workpiece is achieved by combining the clamping cylinder and the telescopic element. and rotary cutting, precisely control the cutting length, and reduce the frequency of clamping and unloading.
Automatic cutting and segmentation of longer workpieces is realized, production efficiency is improved, labor intensity and triple injury risk is reduced, operating procedures are simplified, cutting accuracy and clamping efficiency of workpieces are improved.
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Figure CN222199288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic cigarette shell laser cutting equipment, in particular to a pneumatic clamping and rotating mechanism based on electronic cigarette shell laser cutting. Background Art
[0002] At present, for the processing of aluminum alloy shell products, such as the processing of electronic cigarette shells, CNC processing machines are usually used to process the end faces and perform feature processing such as drilling.
[0003] Generally, the 2.5-meter-long incoming material is first cut into small sections manually, and then the cut small sections are transferred to the CNC processing machine for clamping and processing. The process of manually cutting into small sections requires frequent clamping and unloading, which takes a long time and affects production efficiency. Utility Model Content
[0004] In order to solve at least one of the above problems, the utility model provides a pneumatic clamping and rotating mechanism based on laser cutting of electronic cigarette shells, comprising a support seat, a hollow rotating platform, a clamping cylinder, a telescopic element and a laser cutting machine, wherein the hollow rotating platform is horizontally fixedly installed on one side of the support seat, and the central rotating part of the hollow rotating platform protrudes to the other side of the support seat in a rotatable manner, and the center of the central rotating part has a rotating channel suitable for placing a workpiece, wherein the clamping cylinder and the telescopic element are both located on the side of the hollow rotating platform away from the support seat, the clamping port of the clamping cylinder faces the rotating channel, and the clamping cylinder is connected to the telescopic element in a manner that it can be driven to be relatively close to or away from the hollow rotating platform, so as to pull the workpiece away from the hollow rotating platform a predetermined distance after clamping the workpiece, thereby realizing feeding, wherein the cutting head of the laser cutting machine is between the hollow rotating platform and the clamping cylinder.
[0005] According to an embodiment of the utility model, the pneumatic clamping and rotating mechanism based on laser cutting of the electronic cigarette shell also includes a base, and the support seat, the hollow rotating platform, the telescopic element and the laser cutting machine are all installed on the top of the base.
[0006] According to an embodiment of the present invention, the telescopic element is implemented as a telescopic cylinder.
[0007] According to one embodiment of the utility model, the support seat is composed of a mounting plate, a fixed plate and two trapezoidal side plates, wherein the fixed plate is horizontally installed on the top of the base, wherein the mounting plate is vertically fixedly connected to one end of the fixed plate, wherein the two trapezoidal side plates are vertically symmetrically connected to one side of the mounting plate and are both vertically connected to the fixed plate, wherein the hollow rotating platform is arranged on a side of the mounting plate away from the trapezoidal side plate, and the central rotating portion protrudes to a side of the mounting plate close to the trapezoidal side plate.
[0008] According to an embodiment of the utility model, a support plate is vertically installed on the fixed plate between the two trapezoidal side plates, and a support guide sleeve suitable for passing through the workpiece is installed in the support plate through a bearing, and the support guide sleeve is opposite to the rotating channel.
[0009] According to one embodiment of the utility model, a front guide plate is further installed on one side of the mounting plate close to the trapezoidal side plate, and the front guide plate is fixedly mounted on the central rotating portion on the outer side of the mounting plate, and the center of the front guide plate faces the rotating channel. The front guide plate is provided with a guide hole at the center position, and a plurality of freely rotatable front guide wheels are provided on the periphery of the guide hole to perform rotational guidance on different sides of the workpiece.
[0010] According to one embodiment of the utility model, the outer side surface of the front guide plate is provided with front guide grooves distributed along a cross direction, a first sliding block is detachably installed in the front guide groove, and the front guide wheels are respectively rotatably installed on the inner ends of the first sliding blocks.
[0011] According to one embodiment of the utility model, the central rotating portion is coaxially connected to a rear guide plate at one end away from the support seat, the outer side surface of the rear guide plate is provided with rear guide grooves distributed along a cross direction, a second sliding block is detachably installed in the rear guide groove, a rear guide wheel is installed at the inner end of the second sliding block, and the rear guide groove and the rear guide wheel are symmetrically distributed with the front guide groove and the front guide wheel respectively.
[0012] According to an embodiment of the utility model, a protective layer or a protective sleeve is provided in the clamping port of the clamping cylinder.
[0013] Beneficial effects: The pneumatic clamping and rotating mechanism based on the laser cutting of the electronic cigarette shell provided by the utility model can clamp and drive the workpiece to move the set length through the cooperation of the clamping cylinder and the telescopic element, thereby realizing automatic feeding of the workpiece, and the feeding length is precisely controllable. Then the clamping cylinder releases the workpiece, and the hollow rotating platform clamps the workpiece and drives the workpiece to rotate. The workpiece is cut at a predetermined position by the laser cutting machine, and the automatic cutting and segmentation of longer workpieces can be completed. The operation is simple, and the work efficiency can be effectively improved. At the same time, the frequency of clamping and unloading of the workpiece can be reduced, and the risk of three injuries can be reduced.
[0014] These and other purposes, features and advantages of the present invention are fully reflected in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic structural diagram of a pneumatic clamping and rotating mechanism based on laser cutting of an electronic cigarette shell in a preferred embodiment of the present application is shown.
[0016] Figure 2 Shows this application Figure 1 Schematic diagram of the enlarged structure of part A.
[0017] Figure 3 A rear structural schematic diagram of the support seat part in the present application is shown.
[0018] Figure 4 A schematic cross-sectional structure diagram of the support seat part in the present application is shown. DETAILED DESCRIPTION
[0019] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0020] Those skilled in the art should understand that, in the disclosure of the specification, the orientation or position relationship indicated by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0021] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0022] refer to Figures 1 to 4 According to a preferred embodiment of the utility model, a pneumatic clamping and rotating mechanism based on laser cutting of an electronic cigarette shell will be described in detail below, wherein the pneumatic clamping and rotating mechanism based on laser cutting of an electronic cigarette shell includes a support seat 10, a hollow rotating platform 20, a clamping cylinder 30, a telescopic element 40 and a laser cutting machine 50. The hollow rotating platform 20, or a digital rotating platform, is a platform used in a variety of rotating motion occasions, which integrates high work efficiency, high precision, high rigidity and high cost performance. It is driven by a motor to realize automatic angle adjustment, and has a built-in hollow structure, which can be directly used as a rotating chuck. The hollow rotating platform 20 is horizontally fixedly installed on the right side of the support seat 10, and the central rotating part 21 of the hollow rotating platform 20 protrudes to the left side of the support seat 10 in a rotatable manner. At the same time, the center of the central rotating part 21 has a rotating channel suitable for placing the workpiece 60. After the workpiece 60 is placed in the rotating channel, the pneumatic clamping device of the hollow rotating platform 20 itself can clamp the workpiece 60, and then drive the workpiece 60 to rotate in a directional and constant speed, and cooperate with the laser cutting machine 50 to achieve the cutting and segmentation of the workpiece 60. The clamping cylinder 30 and the telescopic element 40 are both located on the side of the hollow rotating platform 20 away from the support seat 10, that is, on the right side of the hollow rotating platform 20. The clamping port of the clamping cylinder 30 faces the rotating channel and is used to clamp the workpiece 60 coming from the rotating channel. In addition, the clamping cylinder 30 is connected to the telescopic element 40 in a manner that it can be driven to be relatively close to or away from the hollow rotating platform 20. Therefore, after the clamping cylinder 30 clamps the workpiece 60, the telescopic element 40 drives the clamping cylinder 30 to move, thereby driving the workpiece 60 to move in a directional manner, thereby realizing automatic feeding of the workpiece 60, and the feeding length is precisely controllable. The cutting head 51 of the laser cutting machine 50 is located between the hollow rotating platform 20 and the clamping cylinder 30, and is used to cut the workpiece 60 at a predetermined position after the feeding is completed.
[0023] In short, for a longer workpiece 60, such as a 2.5-meter-long aluminum profile used to process an electronic cigarette shell, the workpiece 60 is first inserted from the left side and passes through the rotating channel of the hollow rotating platform 20, and then adjusted to a suitable length so that the workpiece 60 can be clamped by the clamping cylinder 30. The clamping cylinder 30 then clamps the workpiece, and the clamping cylinder 30 is driven to move a set distance to the right by the telescopic element 40 to achieve automatic feeding, and the feeding length is precisely controllable. Then the clamping cylinder 30 releases the workpiece, and the clamping device in the hollow rotating platform 20 clamps the workpiece 60. Then the hollow rotating platform 20 starts to rotate, and the laser cutting machine 50 starts to operate. The workpiece is cut by the laser cutting head 51, and then the longer workpiece 60 can be automatically cut and segmented. The segmented size is highly accurate, frequent clamping and unloading operations are avoided, the labor intensity is low, the production efficiency is high, and the risk of three injuries can be reduced. The telescopic element is preferably implemented as a telescopic cylinder, which is easy to control and maintain.
[0024] In one embodiment, the pneumatic clamping and rotating mechanism based on laser cutting of the electronic cigarette shell also includes a base 70, and the support seat 10, the hollow rotating platform 20, the telescopic element 30 and the laser cutting machine 50 are all installed on the top of the base 70, thereby facilitating the movement of the pneumatic clamping and rotating mechanism and making it easy to use.
[0025] In one embodiment, the support seat 10 is composed of a mounting plate 11, a fixing plate 12 and two trapezoidal side plates 13, wherein the fixing plate 12 is horizontally installed on the top of the base 70, wherein the mounting plate 11 is vertically fixedly connected to the right end of the fixing plate 12, wherein the two trapezoidal side plates 13 are vertically symmetrically connected to the left side of the mounting plate 11, and are both vertically connected to the fixing plate 12, wherein the hollow rotating platform 20 is arranged on the side of the mounting plate 11 away from the trapezoidal side plate 13, that is, the right side of the mounting plate 11, and the central rotating portion 21 protrudes to the side of the mounting plate 11 close to the trapezoidal side plate 13, thereby facilitating the installation of the hollow rotating platform 20. On the other hand, the two trapezoidal side plates 13 have a certain dead weight and can form a reinforcing rib structure on the other side of the hollow rotating platform 20, which can improve the structural strength of the mounting plate 11 and the installation stability of the hollow rotating platform 20.
[0026] Further preferably, the fixed plate 12 is also vertically installed with a support plate 14 between the two trapezoidal side plates 13, and at the same time, a support guide sleeve 15 suitable for passing through the workpiece is installed in the support plate 14 through a bearing, and the support guide sleeve 15 is opposite to the rotating channel, so that the workpiece 60 can be pre-supported to the same height by the support guide sleeve 15 before the workpiece 60 is rotated and cut, which is convenient for fast feeding and can ensure that the workpiece 60 is stably maintained in the horizontal extension direction, thereby ensuring the quality of laser cutting.
[0027] In one embodiment, a front guide plate 16 is further installed on one side of the mounting plate 11 close to the trapezoidal side plate 13. The front guide plate 16 is fixedly sleeved on the central rotating portion 21 on the outer side of the mounting plate 11, and the center of the front guide plate 16 faces the rotating channel, and the front guide plate 16 is provided with a guide hole 101 at the center position, and a plurality of freely rotatable front guide wheels 17 are provided on the periphery of the guide hole 101 to perform rotational guidance on different sides of the workpiece 60, so that the workpiece 60 can be accurately guided based on the cooperation between the front guide wheel 17 and the side of the workpiece 60, and the deflection problem of the workpiece 60 can be avoided during the movement of the workpiece 60.
[0028] Further preferably, the outer side surface of the front guide plate 16 is provided with a front guide groove 102 distributed along a cross direction, and a first sliding block 18 is detachably installed in the front guide groove 102, wherein the detachable manner is that the first sliding block 18 is connected in the front guide groove 102 by bolts, and the front guide wheel 17 is rotatably installed on the inner end of the first sliding block 18, so that the position of the front guide wheel 17 can be adjusted by moving the first sliding block 18, which is suitable for the rotational guiding of workpieces 60 with different outer diameter specifications, and can increase the application range of the pneumatic clamping rotation mechanism.
[0029] It should be noted that the distribution of the front guide groove 102 is matched with the shape of the workpiece 60. When the workpiece 60 is a triangular prism, the front guide groove 102 can be distributed along an equilateral triangle. At the same time, there are three front guide wheels 17, which are respectively installed on the first sliding block 18 in the front guide groove 102, and are used for rotational guidance on the three sides of the workpiece 60.
[0030] Further preferably, the central rotating part 21 is coaxially connected to a rear guide disc 22 at one end away from the support seat 10. The outer side surface of the rear guide disc 22 is provided with a rear guide groove 201 distributed along a cross direction, and a second sliding block 23 is detachably installed in the rear guide groove 201, and a rear guide wheel 24 is installed at the inner end of the second sliding block 23, and the rear guide groove 201 and the rear guide wheel 24 are symmetrically distributed with the front guide groove 102 and the front guide wheel 17 respectively. The structure and effect of the rear guide disc 22 are similar to those of the front guide disc 16, and can realize accurate guidance of the workpiece 60 to prevent the workpiece 60 from deflecting during movement, thereby ensuring the quality of laser cutting, and the position of the rear guide wheel 22 can be flexibly adjusted by moving the second sliding block 23, thereby increasing the scope of application of the pneumatic clamping and rotating mechanism.
[0031] In one embodiment, a protective layer or protective cover is provided in the clamping port of the clamping cylinder 20, such as a PEEK layer or a protective cover made of PEEK material, which can effectively protect the workpiece 60, avoid scratching the outer surface of the workpiece 60 during operation, and ensure the appearance quality of the workpiece 60.
[0032] It should be noted that the terms "first, second" in the present invention are only used for descriptive purposes and do not indicate any order. They cannot be understood as indicating or implying relative importance. These terms can be interpreted as names.
[0033] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The advantages of the present invention have been fully and effectively realized. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.
Claims
1. A pneumatic clamping and rotating mechanism based on laser cutting of an electronic cigarette shell, characterized in that: It includes a support seat, a hollow rotating platform, a clamping cylinder, a telescopic element and a laser cutting machine, wherein the hollow rotating platform is horizontally fixedly installed on one side of the support seat, and the central rotating part of the hollow rotating platform protrudes to the other side of the support seat in a rotatable manner, and the center of the central rotating part has a rotating channel suitable for placing a workpiece, wherein the clamping cylinder and the telescopic element are both located on the side of the hollow rotating platform away from the support seat, the clamping port of the clamping cylinder faces the rotating channel, and the clamping cylinder is connected to the telescopic element in a manner that it can be driven to be relatively close to or away from the hollow rotating platform, so as to pull the workpiece a predetermined distance away from the hollow rotating platform after clamping the workpiece, thereby realizing feeding, wherein the cutting head of the laser cutting machine is between the hollow rotating platform and the clamping cylinder.
2. The pneumatic clamping and rotating mechanism based on laser cutting of the electronic cigarette shell according to claim 1, characterized in that: It also includes a base, and the support seat, the hollow rotating platform, the telescopic element and the laser cutting machine are all installed on the top of the base.
3. The pneumatic clamping and rotating mechanism based on laser cutting of the electronic cigarette shell according to claim 2, characterized in that: The telescopic element is embodied as a telescopic cylinder.
4. The pneumatic clamping and rotating mechanism based on laser cutting of the electronic cigarette shell according to claim 2, characterized in that: The support seat consists of a mounting plate, a fixed plate and two trapezoidal side plates, wherein the fixed plate is horizontally installed on the top of the base, wherein the mounting plate is vertically fixedly connected to one end of the fixed plate, wherein the two trapezoidal side plates are vertically symmetrically connected to one side of the mounting plate and are both vertically connected to the fixed plate, wherein the hollow rotating platform is arranged on a side of the mounting plate away from the trapezoidal side plate, and the central rotating portion protrudes to a side of the mounting plate close to the trapezoidal side plate.
5. The pneumatic clamping and rotating mechanism based on laser cutting of the electronic cigarette shell according to claim 4, characterized in that: The fixing plate is also vertically mounted with a support plate between the two trapezoidal side plates, and a support guide sleeve suitable for penetrating the workpiece is mounted in the support plate through a bearing, and the support guide sleeve faces the rotating channel.
6. The pneumatic clamping and rotating mechanism based on laser cutting of the electronic cigarette shell according to claim 4 or 5, characterized in that: A front guide plate is also installed on one side of the mounting plate close to the trapezoidal side plate. The front guide plate is fixedly mounted on the central rotating portion on the outer side of the mounting plate. The center of the front guide plate faces the rotating channel. A guide hole is provided at the center position of the front guide plate, and a plurality of freely rotatable front guide wheels are provided on the periphery of the guide hole to perform rotational guidance on different sides of the workpiece.
7. The pneumatic clamping and rotating mechanism based on laser cutting of the electronic cigarette shell according to claim 6, characterized in that: The outer side surface of the front guide plate is provided with front guide grooves distributed along a cross direction, a first sliding block is detachably mounted in the front guide groove, and the front guide wheels are rotatably mounted on the inner ends of the first sliding blocks.
8. The pneumatic clamping and rotating mechanism based on laser cutting of the electronic cigarette shell according to claim 7, characterized in that: The central rotating part is coaxially connected to a rear guide plate at one end away from the support seat, and the outer side surface of the rear guide plate is provided with rear guide grooves distributed along a cross direction, and a second sliding block is detachably installed in the rear guide groove, and a rear guide wheel is installed at the inner end of the second sliding block, and the rear guide groove and the rear guide wheel are symmetrically distributed with the front guide groove and the front guide wheel respectively.
9. The pneumatic clamping and rotating mechanism based on laser cutting of the electronic cigarette shell according to claim 1, characterized in that: A protective layer or a protective sleeve is arranged in the clamping port of the clamping cylinder.
Citation Information
Cited By
Electronic cigarette shell laser processing cutting device
CN119426822A
Laser processing and cutting device for electronic cigarette shell
CN119426822B
