Welding structure with welding auxiliary plate

By introducing hydraulic rods and fan systems into the welding structure, the problem of spark splashing during welding is solved, the flexibility and safety of welding is improved, and the effective collection and treatment of sparks and residues is achieved.

CN222199426UInactive Publication Date: 2024-12-20WUHAN OULEI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420829474.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing welding structure produces a large number of sparks during the welding process, which affects the safety of operators and the stability of equipment, and it is difficult to effectively collect debris and sparks during the welding process.

Method used

Design a welding structure with welding auxiliary plate. By connecting the hydraulic rod on the lower surface of the top plate, the two L-shaped auxiliary plates are lifted and lowered, and a processing chamber is set up on the bottom wall of the base. A fan and a conveyor pipe are installed above the top plate. The sparks and residues generated during welding are blown down to the treatment chamber in order to compress the sparks and splashes.

Benefits of technology

It improves the flexibility and safety of welding, reduces equipment damage and safety hazards for operators, enhances the stability of the welding process, and realizes effective collection and treatment of sparks and residues.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the welding structure, the lower bottom wall of a base is movably connected with a treatment bin, the upper surface of the base is fixedly connected with a bottom plate, the upper surface of the bottom plate is provided with a falling opening, the upper surface of the bottom plate is fixedly connected with a surrounding plate, and the rear inner wall of the surrounding plate is fixedly connected with a movable mechanical arm; the upper surface of the surrounding plate is fixedly connected with a top plate, the lower surface of the top plate is fixedly connected with a hydraulic rod, the lower end of the hydraulic rod is fixedly connected with an auxiliary pressing plate, the upper surface of the top plate is fixedly connected with a fan, and the output end of the fan is fixedly connected with a conveying pipe. And sparks and residues generated in the welding process are blown down to the treatment bin, so that the damage to equipment is reduced, and the potential safety hazards of the working environment and operators are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a welding structure with a welding auxiliary plate. Background Art

[0002] Welding refers to a connection method in which two separate metal objects are connected into one by atomic or molecular bonding through appropriate means. The existing welding structure will produce a large amount of sparks, which may affect the safety of the operator. For example, a Chinese patent discloses "a welding structure with a welding auxiliary plate", and its application number is: "202121900421.1". It is achieved by installing a bottom auxiliary part at the bottom of the auxiliary plate, and a supporting plate for use with it is installed on the top of the base. A knob part is installed between the bottom of the auxiliary plate and the top of the connecting part. When welding, the welder will adjust the auxiliary plate through the knob to facilitate the welding. The support plate used at the bottom can provide corresponding support assistance according to the angle adjustment within a certain range, thereby improving the overall stable use effect of the device. However, it cannot reduce or collect the debris and sparks generated during the welding process, which may affect the working environment of the device. Utility Model Content

[0003] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and to provide a welding structure with a welding auxiliary plate. By connecting a hydraulic rod to the lower surface of the top plate, two L-shaped auxiliary pressure plates can be raised and lowered, and the materials required for welding can be fixed. At the same time, the L-shaped auxiliary pressure plate can compress the spark splashing space during the welding process, which is beneficial to improving the flexibility and adaptability of welding, and enhancing the safety and stability of the welding process. By arranging a processing bin on the lower bottom wall of the base, and the fan and conveying pipe installed above the top plate are facing the processing bin, the sparks and residues generated during the welding process can be blown into the processing bin, which is beneficial to reducing damage to the equipment and reducing safety hazards to the working environment and operators.

[0004] The utility model also provides a welding structure with the above-mentioned welding auxiliary plate, including: a base, the lower bottom wall of the base is movably connected to a processing bin, the upper surface of the base is fixedly connected to a bottom plate, the upper surface of the bottom plate is provided with a drop opening, the upper surface of the bottom plate is fixedly connected to a surrounding plate, the rear inner wall of the surrounding plate is fixedly connected to a movable mechanical arm, the upper surface of the surrounding plate is fixedly connected to a top plate, the lower surface of the top plate is fixedly connected to a hydraulic rod, the lower end of the hydraulic rod is fixedly connected to an auxiliary pressure plate, the upper surface of the top plate is fixedly connected to a fan, and the output end of the fan is fixedly connected to a conveying pipe. Through the above device, the splashing space of sparks can be compressed, and the sparks and residues generated during the welding process can be blown to the processing bin, which is beneficial to reduce damage to equipment and reduce safety hazards to the working environment and operators.

[0005] According to the welding structure with a welding auxiliary plate described in the utility model, the front surface of the enclosure is connected to an observation window by a hinge, and the observation window covers the auxiliary pressure plate. The above device is beneficial for real-time observation of the welding process.

[0006] According to the welding structure with a welding auxiliary plate described in the utility model, ventilation holes are arranged on the left and right surfaces of the base, and the ventilation holes are connected with the drop opening. The above device is beneficial to ensure the ventilation effect of the welding area.

[0007] According to the welding structure with a welding auxiliary plate described in the utility model, the conveying pipe passes through the top plate and extends between the auxiliary pressure plates. Through the above device, it is beneficial to accurately blow the sparks and residues generated during the welding process into the processing bin.

[0008] According to the welding structure with a welding auxiliary plate described in the utility model, the auxiliary pressure plate is L-shaped, and the processing chamber is located directly below the drop port and the conveying pipe. The above device is beneficial for the sparks and residues generated during the welding process to fall smoothly.

[0009] According to the welding structure with a welding auxiliary plate described in the utility model, a handle is fixedly connected to the front surface of the observation window, and a pull ring is fixedly connected to the front surface of the processing chamber. The above device is beneficial to facilitate the opening and closing of the observation window and the pulling of the processing chamber.

[0010] According to the welding structure with a welding auxiliary plate described in the utility model, the lower surface of the base is fixedly connected with a pillar, and the lower end of the pillar is fixedly connected with an anti-slip pad. The above device is beneficial to ensuring the stability of the device.

[0011] According to the welding structure with welding auxiliary plates described in the utility model, the hydraulic rod and the auxiliary pressure plate are both located between the enclosure plates, and the auxiliary pressure plate covers the hydraulic rod. The above device is beneficial to protect the hydraulic rod and the auxiliary pressure plate from external damage.

[0012] Beneficial Effects

[0013] 1. Compared with the prior art, the welding structure with a welding auxiliary plate can lift and lower two L-shaped auxiliary pressure plates and fix the materials to be welded by connecting a hydraulic rod to the lower surface of the top plate. At the same time, the L-shaped auxiliary pressure plate can compress the spark splashing space during the welding process, which is beneficial to improving the flexibility and adaptability of welding and enhancing the safety and stability of the welding process.

[0014] 2. Compared with the prior art, the welding structure with a welding auxiliary plate has a processing bin arranged on the lower bottom wall of the base, and the fan and conveying pipe installed above the top plate are directly facing the processing bin, so that the sparks and residues generated during the welding process can be blown into the processing bin, which is beneficial to reduce damage to the equipment and reduce safety hazards to the working environment and operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 It is a three-dimensional structural diagram of the welding structure with a welding auxiliary plate of the utility model;

[0017] Figure 2 This is an internal structural diagram of a welding structure with a welding auxiliary plate of the utility model;

[0018] Figure 3 It is a cross-sectional structural diagram of a welding structure with a welding auxiliary plate of the utility model;

[0019] Figure 4 This is a bottom view of the welding structure with a welding auxiliary plate of the utility model.

[0020] Legend:

[0021] 1. Base; 2. Pillar; 3. Anti-slip mat; 4. Bottom plate; 5. Enclosure; 6. Fan; 7. Conveying pipe; 8. Hydraulic rod; 9. Top plate; 10. Auxiliary pressure plate; 11. Observation window; 12. Processing chamber; 13. Ventilation port; 14. Drop port; 15. Movable robotic arm. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] Reference Figure 1-4 The utility model embodiment is a welding structure with a welding auxiliary plate, which includes: a base 1, a lower bottom wall of the base 1 is movably connected with a processing chamber 12 for processing sparks and residues generated during welding, a front surface of the processing chamber 12 is fixedly connected with a pull ring for conveniently pulling the processing chamber 12, and the processing chamber 12 is located directly below the drop port 14 and the conveying pipe 7, the upper surface of the base 1 is fixedly connected with a bottom plate 4 for placing the materials required for welding, the upper surface of the bottom plate 4 is provided with a drop port 14 for the falling of sparks and residues generated during welding, the upper surface of the bottom plate 4 is fixedly connected with a surrounding plate 5 for supporting a top plate 9, the front surface of the surrounding plate 5 is rotatably connected with an observation window 11 through a hinge for observation during welding, the front surface of the observation window 11 is fixedly connected with a handle for facilitating the opening and closing of the observation window 11, and the observation window 11 covers the auxiliary pressing plate 10, the rear inner wall of the surrounding plate 5 is fixedly connected with a movable mechanical arm 15 for welding materials, and the upper surface of the surrounding plate 5 is fixedly connected with a top plate 9 for installing a hydraulic rod 8 and supporting a fan 6.

[0024] A hydraulic rod 8 is fixedly connected to the lower surface of the top plate 9 for lifting and lowering the auxiliary pressing plate 10. The lower end of the hydraulic rod 8 is fixedly connected to the auxiliary pressing plate 10 for fixing the required welding material. The auxiliary pressing plate 10 is L-shaped. The hydraulic rod 8 and the auxiliary pressing plate 10 are both located between the enclosure 5 to prevent the auxiliary pressing plate 10 from deflecting during the lifting and lowering process. The auxiliary pressing plate 10 covers the hydraulic rod 8. A fan 6 is fixedly connected to the upper surface of the top plate 9 for generating air blowing. A conveying pipe 7 is fixedly connected to the output end of the fan 6 for conveying the generated air blowing. The conveying pipe 7 passes through the top plate 9 and extends between the auxiliary pressing plates 10 to accurately blow the sparks and residues generated during the welding process into the processing bin 12. Ventilation holes 13 are provided on the left and right surfaces of the base 1 for enhancing the ventilation effect of the welding area. The vents 13 are connected to the drop port 14. A pillar 2 is fixedly connected to the lower surface of the base 1 for supporting the device. An anti-slip pad 3 is fixedly connected to the lower end of the pillar 2 for ensuring the overall stability of the device.

[0025] Working principle: Place the material to be welded on the bottom plate 4 and make sure it is above the drop port 14. Then, start the hydraulic rod 8. Through the telescopic movement of the hydraulic rod 8, the auxiliary pressure plate 10 is lowered and tightly pressed on the welding material to ensure the stability and position of the material during the welding process. The movable mechanical arm 15 can be moved to a suitable position to perform welding operations on the welding material. During the welding process, the fan 6 starts to work and conveys the airflow to the auxiliary pressure plates 10 through the conveying pipe 7. Since the conveying pipe 7 extends to the auxiliary pressure plates 10, the airflow can effectively blow off the sparks and residues generated during the welding process to avoid affecting the welding quality. Sparks and residues are blown away by the wind. The waste falls into the processing bin 12 below the base 1 through the drop port 14, and sand or water is placed in the processing bin 12 to prevent sparks and residues from affecting welding, thereby realizing the centralized collection and treatment of welding waste. At the same time, welders can observe the welding process in real time through the observation window 11 to ensure the accuracy and safety of the welding operation. The observation window 11 covers the auxiliary pressure plate 10, so that welders can clearly see the status of the welding materials and the auxiliary pressure plate 10, which is convenient for monitoring and adjustment. The ventilation holes 13 on the left and right surfaces of the base 1 are connected with the drop port 14, which can enhance the ventilation effect of the welding area, reduce the accumulation of smoke and harmful gases generated during welding, and keep the working environment clean and comfortable.

[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A welding structure with a welding auxiliary plate, characterized in that: include: A base (1), wherein the lower bottom wall of the base (1) is movably connected to a processing chamber (12), the upper surface of the base (1) is fixedly connected to a bottom plate (4), the upper surface of the bottom plate (4) is provided with a lower drop opening (14), the upper surface of the bottom plate (4) is fixedly connected to a panel (5), the rear inner wall of the panel (5) is fixedly connected to a movable mechanical arm (15), the upper surface of the panel (5) is fixedly connected to a top plate (9), the lower surface of the top plate (9) is fixedly connected to a hydraulic rod (8), the lower end of the hydraulic rod (8) is fixedly connected to an auxiliary pressure plate (10), the upper surface of the top plate (9) is fixedly connected to a fan (6), and the output end of the fan (6) is fixedly connected to a conveying pipe (7).

2. A welding structure with a welding auxiliary plate according to claim 1, characterized in that: The front surface of the enclosure (5) is rotatably connected to an observation window (11) via a hinge, and the observation window (11) covers the auxiliary pressure plate (10).

3. The welding structure with a welding auxiliary plate according to claim 1, characterized in that: The left and right surfaces of the base (1) are provided with ventilation holes (13), and the ventilation holes (13) are connected with the drop opening (14).

4. The welding structure with a welding auxiliary plate according to claim 1, characterized in that: The delivery pipe (7) passes through the top plate (9) and extends between the auxiliary pressure plates (10).

5. The welding structure with a welding auxiliary plate according to claim 1, characterized in that: The auxiliary pressing plate (10) is L-shaped, and the processing chamber (12) is located directly below the drop port (14) and the conveying pipe (7).

6. A welding structure with a welding auxiliary plate according to claim 2, characterized in that: A handle is fixedly connected to the front surface of the observation window (11), and a pull ring is fixedly connected to the front surface of the processing chamber (12).

7. The welding structure with a welding auxiliary plate according to claim 1, characterized in that: The lower surface of the base (1) is fixedly connected to a support column (2), and the lower end of the support column (2) is fixedly connected to an anti-slip pad (3).

8. The welding structure with a welding auxiliary plate according to claim 1, characterized in that: The hydraulic rod (8) and the auxiliary pressure plate (10) are both located between the enclosure plates (5), and the auxiliary pressure plate (10) covers the hydraulic rod (8).