Throttle valve shaft machining error-proofing tool

By designing a throttle shaft machining and error-proof tooling including guide rods, sliding sleeves, limiting plates and clamps, the problems of poor fixing stability and limited use range in the prior art are solved, and the shaft head and rod are realized Flexible processing and stable fixation of the body.

CN222199677UActive Publication Date: 2024-12-20DONGGUAN KEDA HARDWARE PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420832780.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-20
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing positioning tool for throttle shaft processing has poor stability when fixing the shaft and cannot be processed from the middle, which limits the scope of use and machining flexibility.

Method used

An anti-error tooling including a base, guide rod, sliding sleeve, limiting plate, slot, clamp and electric push rod is designed. The shaft head is exposed through the cooperation of guide rod and sliding sleeve, and the limiting plate is rotated. Adjustment and clamping of clamps enable stable fixation and flexible replacement of the shaft.

Benefits of technology

It improves the machining flexibility and fixing stability of the throttle shaft, allows processing from both ends of the shaft head and shaft, enhances the clamping effect of the shaft, making it more convenient to use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222199677U_ABST
    Figure CN222199677U_ABST
Patent Text Reader

Abstract

The utility model discloses a throttle valve shaft processing mistake-proof tool which comprises a base, a fixing plate is arranged on one side of the top of the base, a guide rod is arranged in the middle of the top of the base, a sliding sleeve is arranged on the outer side of the guide rod in a sleeved mode, a limiting plate is arranged on the top of the sliding sleeve in a sleeved mode, and a positioning groove is formed in the inner side of the limiting plate. An electric push rod B is arranged at the top of the inner side of the positioning groove, a clamping block is arranged at the output end of the electric push rod B, and a clamping groove A is formed in the middle of one side of the fixing plate; through mutual cooperation of the guide rod, the sliding sleeve, the limiting plate, the clamping groove A, the clamping block, the electric push rod B and the positioning groove, one end of the shaft rod can be exposed outside when the device is used for machining the shaft head of the throttle valve shaft, machining of the shaft head is facilitated, the use range of the device is widened, and after machining of the shaft head on one side is completed, the shaft head on the other side is not damaged. And after the shaft rod is pulled out of the clamping groove A, the limiting plate is rotated to quickly replace the machining shaft head, so that the use is very convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of error-proofing tooling, in particular to an error-proofing tooling for machining a throttle shaft. Background Art

[0002] The throttle body is a valve that controls how much air the engine inhales. It is a round steel sheet with a shaft in the middle, which is connected to the throttle cable and controlled by the throttle cable. The throttle shaft is the shaft on the throttle body. When processing the throttle shaft, it is necessary to position the shaft rod by placing the wrong tooling to prevent it from moving during processing;

[0003] The existing patent with the authorization announcement number "CN219403291U" discloses a positioning tool for processing a throttle lever, including a bed plate, a small four-axis is arranged at the left position of the top of the bed plate, and a three-jaw chuck is penetrated and arranged at the right position of the small four-axis. In the utility model, the blank is firstly processed in a centerless grinder, and then the top hole thread and small groove are processed on a CNC lathe, and then it enters the four-axis machining center for processing. With this tool, the three-jaw chuck is used for positioning and clamping, and then the R surface and the table are processed according to the four-axis processing zero point, and the holes are drilled and the threads are tapped to complete the processing to ensure the quality;

[0004] However, there are the following deficiencies in this device:

[0005] When the above device is in use, the two sides of the throttle shaft are fixed, which makes it impossible to process the two sides of the throttle shaft. It can only be used for partial processing, which reduces the scope of use of the device. In addition, it can only be processed from both ends of the shaft rod, and the fixing stability is poor, and the shaft rod is prone to shaking during processing. Utility Model Content

[0006] The utility model aims to provide a throttle shaft machining error-proof tooling to solve the existing problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a throttle shaft processing error-proof tooling, comprising a base, a fixing plate is arranged on one side of the top of the base, a guide rod is arranged in the middle of the top of the base, a sliding sleeve is sleeved on the outer side of the guide rod, a limit plate is sleeved on the top of the sliding sleeve, a positioning groove is opened on the inner side of the limit plate, an electric push rod B is arranged on the top of the inner side of the positioning groove, a clamping block is arranged on the output end of the electric push rod B, and a card slot A is arranged in the middle of one side of the fixing plate;

[0008] A connecting rod is sleeved on the middle part of the top of one side of the fixed plate, a mounting block is provided on one side of the connecting rod, a push plate is provided on the other side of the connecting rod, an electric push rod A is provided on one side of the base near the top of the connecting rod, the output end of the electric push rod A is connected to the push plate, a rotating plate is sleeved on the outer side of the mounting block, a conduit is provided at the bottom of the inner side of the rotating plate, a plug rod is slidably inserted into the inner side of the conduit, a spring is sleeved on the outer side of the plug rod, slots matching the plug rod are provided in the middle of the top and bottom of the mounting block, and a card slot B is provided at the top of one side of the rotating plate.

[0009] Preferably, an annular groove is provided in the middle of the outer side of the mounting block, and the rotating plate is sleeved on the outer side of the annular groove, so that the rotating plate can be limited so that it can only rotate in the annular groove.

[0010] Preferably, guide grooves are provided at both ends of the inner side of the positioning groove, and guide blocks matching with the guide grooves are provided at both ends of the clamping block to guide the clamping block.

[0011] Preferably, a pull ball is provided at the bottom of the insertion rod, a stop block is provided at the top of the outer side of the insertion rod, the top of the spring is connected to the stop block, the pull ball can be used to facilitate pulling the insertion rod, and the stop block can limit the range of motion of the insertion rod.

[0012] Preferably, an arc-shaped rubber pad is provided in the middle of the bottom of the clamping block, which can improve the buffering performance of the clamping block and enhance the clamping effect on the shaft rod.

[0013] Preferably, a bearing is provided at the bottom of the limit plate, and a rotating rod connected to the sliding sleeve is provided on the inner side of the bearing, so that the limit plate can be rotated, which is convenient for adjustment when replacing the shaft rod processing end.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the throttle shaft machining error-proof tooling;

[0015] 1. Through the cooperation among the guide rod, the sliding sleeve, the limit plate, the slot A, the clamping block, the electric push rod B and the positioning slot, when the device is processing the shaft head of the throttle shaft, one end of the shaft rod can be exposed to the outside, which is convenient for processing the shaft head and improves the use range of the device. After the shaft head on one side is processed, the shaft rod can be pulled out of the slot A and the limit plate can be rotated to quickly replace the processed shaft head, which is very convenient to use.

[0016] 2. Through the mutual cooperation among the slot A, electric push rod A, push plate, connecting rod, clamp block, electric push rod B, slot B and rotating plate, when the device is processing the rod body of the throttle shaft, the position of the limit plate can be adjusted according to the processing position, so that the shaft rod can be fixed from a suitable position. At the same time, the rotating plate can be rotated and lowered, and the shaft rod can be clamped from both ends of the shaft rod through the slot B and the slot A. The shaft rod is fixed at four points, which improves the fixing stability of the shaft rod and is very convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 This is a front cross-sectional view of the utility model;

[0019] Figure 3 It is a side sectional view of the limit plate of the utility model;

[0020] Figure 4 For the utility model Figure 2 A schematic diagram of the enlarged structure.

[0021] In the figure: 1. base; 2. guide rod; 3. sliding sleeve; 4. limit plate; 5. fixing plate; 6. slot A; 7. electric push rod A; 8. push plate; 9. connecting rod; 10. clamping block; 11. electric push rod B; 12. slot B; 13. rotating plate; 14. positioning slot; 15. guide tube; 16. spring; 17. plug rod; 18. mounting block; 19. slot. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides an embodiment: a throttle shaft processing error-proof tooling, comprising a base 1, a fixing plate 5 is arranged on one side of the top of the base 1, a guide rod 2 is arranged in the middle of the top of the base 1, a sliding sleeve 3 is sleeved on the outer side of the guide rod 2, a limiting plate 4 is sleeved on the top of the sliding sleeve 3, a bearing is arranged at the bottom of the limiting plate 4, and a rotating rod connected to the sliding sleeve 3 is arranged on the inner side of the bearing, so that the limiting plate 4 can be rotated, which is convenient for adjustment when replacing the shaft rod processing end, a positioning groove 14 is opened on the inner side of the limiting plate 4, an electric push rod B11 is arranged on the top of the inner side of the positioning groove 14, a clamping block 10 is arranged on the output end of the electric push rod B11, and a card slot A6 is arranged in the middle of one side of the fixing plate 5;

[0024] A connecting rod 9 is sleeved in the middle of the top of one side of the fixed plate 5, a mounting block 18 is provided on one side of the connecting rod 9, a push plate 8 is provided on the other side of the connecting rod 9, an electric push rod A7 is provided on one side of the base 1 near the top of the connecting rod 9, the output end of the electric push rod A7 is connected to the push plate 8, a rotating plate 13 is sleeved on the outer side of the mounting block 18, a guide tube 15 is provided at the bottom of the inner side of the rotating plate 13, a plug rod 17 is slidably inserted on the inner side of the guide tube 15, a spring 16 is sleeved on the outer side of the plug rod 17, a pull ball is provided at the bottom of the plug rod 17, a stopper is provided at the top of the outer side of the plug rod 17, the top of the spring 16 is connected to the stopper, the plug rod 17 is conveniently pulled by pulling the ball, and the range of motion of the plug rod 17 can be limited by the stopper, a slot 19 matching the plug rod 17 is provided in the middle of the top and bottom of the mounting block 18, and a card slot B12 is provided at the top of one side of the rotating plate 13.

[0025] Furthermore, an annular groove is provided in the middle of the outer side of the mounting block 18, and the rotating plate 13 is sleeved on the outer side of the annular groove, so that the rotating plate 13 can be limited so that it can only rotate in the annular groove.

[0026] Furthermore, guide grooves are provided at both ends of the inner side of the positioning groove 14 , and guide blocks matching the guide grooves are provided at both ends of the clamping block 10 . When the clamping block 10 moves, the guide blocks can be driven to slide along the guide grooves, thereby improving the activity stability of the clamping block 10 .

[0027] Furthermore, an arc-shaped rubber pad is provided in the middle of the bottom of the clamping block 10 to improve the buffering performance of the clamping block 10 and enhance the clamping effect on the shaft rod.

[0028] Working principle: When the device processes the throttle shaft, the throttle shaft can be passed through the positioning groove 14 and then inserted into the card slot A6. Then, the limit plate 4 can be slid to a suitable position to fix the shaft rod through the guidance of the guide rod 2. After the limit plate 4 is moved, the electric push rod B11 can be started to run, and the clamping block 10 can be driven by the electric push rod B11 to move down to clamp the shaft rod. At this time, the exposed end of the shaft rod can be processed. After the end of one side is processed, the limit plate 4 can be slid to drive the shaft rod to be pulled out of the card slot A6, and then the limit plate 4 can be rotated 180 degrees to exchange the positions of the two ends, and then inserted into the card slot A6 to process the other end.

[0029] When processing the rod body of the throttle shaft, after the clamping block 10 fixes the shaft rod, the plug rod 17 can be pulled out of the slot 19 by pulling the ball to overcome the elastic force of the spring 16, thereby releasing the fixation of the rotating plate 13, and then the rotating plate 13 is rotated 180 degrees to align the slot B12 with the slot A6. At this time, the plug rod 17 is loosened, and the elastic force of the spring 16 can be used to push the plug rod 17 into another set of slots 19 to fix the rotating plate 13. Then the electric push rod A7 is started, and the push plate 8 can be driven by the electric push rod A7 to move the connecting rod 9 to one side, thereby driving the slot B12 to clamp the shaft rod from the other side of the shaft rod. At this time, the shaft rod can be fixed in four directions: up, down, left, and right, thereby improving the fixing stability.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0031] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A throttle shaft machining error-proofing tool, comprising a base (1), characterized in that: A fixing plate (5) is arranged on one side of the top of the base (1), a guide rod (2) is arranged in the middle of the top of the base (1), a sliding sleeve (3) is sleeved on the outer side of the guide rod (2), a limiting plate (4) is sleeved on the top of the sliding sleeve (3), a positioning groove (14) is provided on the inner side of the limiting plate (4), an electric push rod B (11) is arranged on the top of the inner side of the positioning groove (14), a clamping block (10) is arranged at the output end of the electric push rod B (11), and a clamping groove A (6) is arranged in the middle of one side of the fixing plate (5); A connecting rod (9) is sleeved in the middle of the top of one side of the fixing plate (5), a mounting block (18) is provided on one side of the connecting rod (9), a push plate (8) is provided on the other side of the connecting rod (9), an electric push rod A (7) is provided on one side of the base (1) near the top of the connecting rod (9), an output end of the electric push rod A (7) is connected to the push plate (8), a rotating plate (13) is sleeved on the outer side of the mounting block (18), a guide tube (15) is provided at the bottom of the inner side of the rotating plate (13), an insertion rod (17) is slidably inserted into the inner side of the guide tube (15), a spring (16) is sleeved on the outer side of the insertion rod (17), a slot (19) matching the insertion rod (17) is provided in the middle of the top and bottom of the mounting block (18), and a card slot B (12) is provided at the top of one side of the rotating plate (13).

2. The throttle shaft machining error-proofing tool according to claim 1, characterized in that: An annular groove is provided in the middle of the outer side of the mounting block (18), and the rotating plate (13) is sleeved on the outer side of the annular groove.

3. The throttle shaft machining error-proofing tool according to claim 1, characterized in that: Guide grooves are provided at both ends of the inner side of the positioning groove (14), and guide blocks matching the guide grooves are provided at both ends of the clamping block (10).

4. The throttle shaft machining error-proofing tool according to claim 1, characterized in that: A pulling ball is provided at the bottom of the insertion rod (17), a stopper is provided at the top of the outer side of the insertion rod (17), and the top of the spring (16) is connected to the stopper.

5. The throttle shaft machining error-proofing tool according to claim 1, characterized in that: An arc-shaped rubber pad is provided in the middle of the bottom of the clamping block (10).

6. The throttle shaft machining error-proofing tool according to claim 1, characterized in that: A bearing is arranged at the bottom of the limiting plate (4), and a rotating rod connected to the sliding sleeve (3) is arranged on the inner side of the bearing.