Copper alloy scrap collecting equipment

By designing copper alloy waste chip collection equipment, using electric push rods and filtration systems, the problem of waste chips not being effectively collected during copper alloy cutting is solved, safe collection of waste chips and efficient filtration of cutting fluids are achieved, and the cost of use is reduced .

CN222199811UActive Publication Date: 2024-12-20YINGTAN XINGYEELECTRONIC METAL MATERIAL CO LTD
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Patent Information

Application Number
CN202420939937.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-20
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The metal waste generated during the copper alloy cutting process is not effectively collected, resulting in environmental safety hazards. In addition, traditional cutting devices cause fine impurities in the cutting fluid, affecting its recycling and increasing the cost of use.

Method used

A copper alloy scrap collection equipment was designed, including a processing operation table, cutting groove, barrier box, electric push rod, filter box and magnet. The copper rod is pushed into the barrier box through the electric push rod, and the filter and magnet are used. Filter metal impurities in the cutting fluid, reduce manual advancement steps and improve the cleanliness of the cutting fluid.

Benefits of technology

Effectively collecting and filtering copper alloy waste chips reduces manual propulsion steps, improves the cleanliness of the reuse of cutting fluid, and reduces the cost of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses copper alloy scrap collecting equipment which comprises a bottom plate, a machining operation table fixedly connected to the bottom plate, a blocking box fixedly connected to the machining operation table, a first fixing frame fixedly connected to the machining operation table, and a first electric push rod fixedly installed on the first fixing frame. A first connecting rod is connected to a telescopic rod of the first electric push rod, a push block is fixedly connected to the first connecting rod, a filter is fixedly installed on the bottom plate, a first conveying pipe is connected between the filtering box body and the filter, a fifth fixing frame is fixedly connected to the storage box body, and a first water pump is fixedly installed on the fifth fixing frame; a second conveying pipe is connected between the first water pump and the filter, and a third conveying pipe is connected between the first water pump and the storage box body. The first electric push rod drives the first connecting rod and the push block to move, the push block pushes the copper bar, the copper bar enters the blocking box, and therefore the step of manual pushing is omitted.
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Description

Technical Field

[0001] The utility model belongs to the technical field of copper alloy processing, and in particular relates to a copper alloy waste chip collecting device. Background Art

[0002] A large amount of metal scraps will be generated during the cutting process of copper alloy. If the metal scraps are not collected, they will spread throughout the surrounding environment, thus creating a safety hazard. The traditional cutting device only cuts the copper rod and sprays the cutting fluid to cool the metal scraps, so that the metal scraps are mixed with the cutting fluid. Even if the cutting fluid is initially filtered using a filter, there are still fine impurities in the cutting fluid, which affects the recycling of the cutting fluid, thereby increasing the cost of use. In addition, when the existing cutting machine continuously cuts the copper rod, the copper rod needs to be continuously pushed forward manually. Therefore, a copper alloy scrap collection device is proposed. Utility Model Content

[0003] The purpose of the utility model is to provide a copper alloy waste chip collection device to solve the problems raised in the above background technology.

[0004] A copper alloy waste chip collection device comprises a bottom plate, a processing operation table is fixedly connected to the bottom plate, a groove is provided on the processing operation table, a cutting groove is provided on the processing operation table, a blocking box is fixedly connected to the processing operation table, a controller is installed outside the blocking box, a first fixed frame is fixedly connected to the processing operation table, a first electric push rod is fixedly installed on the first fixed frame, a first connecting rod is connected to the telescopic rod of the first electric push rod, a push block is fixedly connected to the first connecting rod, a second fixed frame is fixedly connected to the bottom plate, a second electric push rod is fixedly installed on the second fixed frame, and a processing A second connecting rod is slidably connected to the operating table, the second connecting rod is connected to the second electric push rod telescopic rod, the second connecting rod is fixedly connected to a clamping block, a first distance sensor is installed inside the blocking box, a fixed column is fixedly connected to the processing operating table, a third electric push rod is fixedly installed on the fixed column, the third electric push rod telescopic rod bottom end is fixedly connected to the third connecting rod, the third connecting rod bottom end is fixedly connected to a lifting frame plate, the lifting frame plate is installed with a second distance sensor, the lifting frame plate is fixedly connected to a third fixed frame, the third fixed frame is fixedly installed with a driving motor, the lifting frame The plate is rotatably connected with a rotating shaft, the rotating shaft is connected to the output shaft of the driving motor, a cutter is fixedly connected to the rotating shaft, a filter box is fixedly connected between the bottom plate and the processing operation table, a slide groove is provided on the filter box, a fourth fixed frame is fixedly connected to the filter box, a fourth electric push rod is fixedly installed on the fourth fixed frame, a fourth connecting rod is connected to the telescopic rod of the fourth electric push rod, a sliding filter screen plate is slidably connected to the filter box, the sliding filter screen plate is connected to the fourth connecting rod, a plurality of magnets are arranged on the sliding filter screen plate, a storage box is fixedly connected to the bottom plate, and a fourth connecting rod is fixedly connected to the storage box There is a water inlet pipe, a filter is fixedly installed on the bottom plate, a first transport pipe is connected between the filter box and the filter, a fifth fixed frame is fixedly connected to the storage box, a first water pump is fixedly installed on the fifth fixed frame, a second transport pipe is connected between the first water pump and the filter, a third transport pipe is connected between the first water pump and the storage box, a sixth fixed frame is fixedly connected to the bottom plate, a second water pump is fixedly installed on the sixth fixed frame, a fourth transport pipe is connected between the second water pump and the storage box, a fifth transport pipe is connected between the second water pump and the barrier box, and a nozzle is connected to the fifth transport pipe.

[0005] Furthermore, the controller is provided with a first button, a second button and a third button.

[0006] Furthermore, an anti-skid pad is attached to the clamping block.

[0007] Beneficial effects of the utility model:

[0008] 1. The utility model uses a first water pump to extract the cutting fluid in the filter box, so that the cutting fluid flows into the storage box through the first transport pipe, the filter, the second transport pipe and the third transport pipe. When the cutting fluid passes through the filter, the filter will filter the cutting fluid, thereby filtering out the metal impurities remaining in the cutting fluid, thereby improving the cleanliness of the cutting fluid for reuse.

[0009] 2. The utility model drives the first connecting rod and the push block to move by the first electric push rod, and the push block pushes the copper rod so that the copper rod enters the barrier box, thereby reducing the steps of manual pushing. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a three-dimensional structural schematic diagram of the copper alloy waste chip collection device of the utility model;

[0011] Figure 2 is a schematic side view of a three-dimensional structure of a first fixing frame;

[0012] Figure 3 It is a schematic diagram of a first sectional three-dimensional structure of a processing operating table;

[0013] Figure 4 is a schematic side view of a three-dimensional structure of a second connecting rod;

[0014] Figure 5 It is a schematic diagram of the three-dimensional structure of the fixed column from the side;

[0015] Figure 6 A second cross-sectional three-dimensional structural schematic diagram of the processing operating table;

[0016] Figure 7 It is a side view of the three-dimensional structure of the filter box;

[0017] Figure 8 It is a schematic diagram of the three-dimensional structure of the bottom plate from a side view.

[0018] In the figure, 1-bottom plate, 2-processing operation table, 3-blocking box, 4-controller, 5-first fixed frame, 6-first electric push rod, 7-first connecting rod, 8-push block, 9-second fixed frame, 10-second electric push rod, 11-second connecting rod, 12-clamping block, 13-first distance sensor, 14-fixed column, 15-third electric push rod, 16-third connecting rod, 17-lifting frame plate, 18-second distance sensor, 19-third fixed frame, 20-drive driving motor, 21-cutter, 22-filter box, 23-fourth fixed frame, 24-fourth electric push rod, 25-fourth connecting rod, 26-sliding filter screen, 27-magnet, 28-storage box, 29-filter, 30-first transport pipe, 31-fifth fixed frame, 32-first water pump, 33-second transport pipe, 34-third transport pipe, 35-sixth fixed frame, 36-second water pump, 37-fourth transport pipe, 38-fifth transport pipe, 39-nozzle. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] like Figures 1 to 8The copper alloy waste chip collection device of the utility model shown in the figure comprises a bottom plate 1, a processing table 2 is fixedly connected to the bottom plate 1, a groove is provided on the processing table 2, a cutting groove is provided on the processing table 2, a blocking box 3 is fixedly connected to the processing table 2, a controller 4 is installed outside the blocking box 3, a first fixed frame 5 is fixedly connected to the processing table 2, a first electric push rod 6 is fixedly installed on the first fixed frame 5, a first connecting rod 7 is connected to the telescopic rod of the first electric push rod 6, a push block 8 is fixedly connected to the first connecting rod 7, and the push block 8 is used to push the copper rod, a second fixed frame 9 is fixedly connected to the bottom plate 1, a second electric push rod 10 is fixedly installed on the second fixed frame 9, a second connecting rod 11 is slidably connected to the processing table 2, The second connecting rod 11 is connected to the telescopic rod of the second electric push rod 10, and a clamping block 12 is fixedly connected to the second connecting rod 11, and the clamping block 12 is used to fix the copper rod. A first distance sensor 13 is installed inside the blocking box 3, and a fixed column 14 is fixedly connected to the processing operation table 2, and a third electric push rod 15 is fixedly installed on the fixed column 14. The bottom end of the telescopic rod of the third electric push rod 15 is fixedly connected to the third connecting rod 16, and the bottom end of the third connecting rod 16 is fixedly connected to a lifting frame plate 17, and a second distance sensor 18 is installed on the lifting frame plate 17. A third fixed frame 19 is fixedly connected to the lifting frame plate 17, and a driving motor 20 is fixedly installed on the third fixed frame 19. A rotating shaft is rotatably connected to the lifting frame plate 17, and the rotating shaft is connected to the output shaft of the driving motor 20 A cutter 21 is fixedly connected to the rotating shaft, and the cutter 21 is used to cut the copper rod. A filter box 22 is fixedly connected between the bottom plate 1 and the processing operation table 2, and a slide groove is provided on the filter box 22. A fourth fixed frame 23 is fixedly connected to the filter box 22, and a fourth electric push rod 24 is fixedly installed on the fourth fixed frame 23. A fourth connecting rod 25 is connected to the telescopic rod of the fourth electric push rod 24. A sliding filter screen plate 26 is slidably connected to the filter box 22, and the sliding filter screen plate 26 is connected to the fourth connecting rod 25. The sliding filter screen plate 26 is used to filter metal scraps in the cutting fluid. A plurality of magnets 27 are arranged on the sliding filter screen plate 26, and the magnets 27 are used to absorb metal scraps. A storage box 28 is fixedly connected to the bottom plate 1, and the storage box 28 A water inlet pipe is fixedly connected to the top, a filter 29 is fixedly installed on the bottom plate 1, and the filter 29 is used to filter metal impurities in the cutting fluid. A first transport pipe 30 is connected between the filter box 22 and the filter 29, a fifth fixed frame 31 is fixedly connected to the storage box 28, a first water pump 32 is fixedly installed on the fifth fixed frame 31, a second transport pipe 33 is connected between the first water pump 32 and the filter 29, a third transport pipe 34 is connected between the first water pump 32 and the storage box 28, a sixth fixed frame 35 is fixedly connected to the bottom plate 1, a second water pump 36 is fixedly installed on the sixth fixed frame 35, a fourth transport pipe 37 is connected between the second water pump 36 and the storage box 28, and a fifth transport pipe 38 is connected between the second water pump 36 and the barrier box 3.The fifth transport pipe 38 is connected to a nozzle 39.

[0021] The controller 4 is provided with a first button, a second button and a third button.

[0022] The clamping block 12 is provided with an anti-skid pad.

[0023] The working principle of the utility model is as follows: the first distance sensor is provided with a first threshold value and a second threshold value, and the value of the first threshold value is greater than the value of the second threshold value.

[0024] The second distance sensor is provided with a first threshold and a second threshold, and the value of the first threshold is greater than the value of the second threshold.

[0025] The first step is to pour the cutting fluid into the storage box, then place the copper rod in the groove of the processing table, press the first button, so as to control the first electric push rod to stop after working for a certain period of time, and the first electric push rod drives the first connecting rod and the push block to move, and the push block pushes the copper rod, so that the copper rod enters the barrier box, thereby reducing the steps of manual pushing.

[0026] The second step is to press the second button to control the second electric push rod to work, the second electric push rod drives the second connecting rod and the clamping block to descend, so that the clamping block fixes the copper rod to prevent shaking during cutting, when the distance between the clamping block and the first distance sensor reaches the first threshold preset by the first distance sensor, the second electric push rod is controlled to stop working, and the third electric push rod, the second water pump and the driving motor are controlled to work at the same time, the driving motor drives the rotating shaft and the cutter to rotate, the second water pump extracts the cutting fluid in the storage box, so that the cutting fluid flows into the nozzle through the fourth transport pipe and the fifth transport pipe, the third electric push rod drives the third connecting rod, the lifting frame plate, the second distance sensor, the third fixed frame, the driving motor and the cutter to descend, after the cutter descends to contact with the copper rod, the cutter cuts the copper rod, the cutting fluid sprayed from the nozzle will fall on the sliding filter screen plate of the filter box with the metal impurities generated when the copper rod is cut, the sliding filter screen plate performs the initial filtration of the cutting fluid, and the magnet will absorb the larger metal waste chips, when the distance between the second distance sensor and the fixed column reaches the second distance When the sensor reaches the first threshold value preset by the sensor, the second water pump is controlled to stop working, and the third electric push rod is controlled to drive the third connecting rod, the lifting frame plate, the second distance sensor, the third fixed frame, the driving motor and the cutter to rise. When the distance between the second distance sensor and the fixed column reaches the second threshold value preset by the second distance sensor, the third electric push rod and the driving motor are controlled to stop working, and the second electric push rod is controlled to work in the opposite direction. The second electric push rod drives the second connecting rod and the clamping block to rise, so that the clamping block releases the fixed state of the copper rod. When the distance between the clamping block and the first distance sensor reaches the second threshold value preset by the first distance sensor, the second electric push rod is controlled to stop working, and the first water pump is controlled to stop working after a certain period of time. The first water pump extracts the cutting fluid in the filter box, so that the cutting fluid flows into the storage box through the first transport pipe, the filter, the second transport pipe and the third transport pipe. When the cutting fluid passes through the filter, the filter will filter the cutting fluid, thereby filtering out the metal impurities remaining in the cutting fluid, thereby improving the cleanliness of the cutting fluid for reuse.

[0027] The third step is to collect larger metal scraps by pressing the third button to control the fourth electric push rod to work for a certain period of time and then stop, and the fourth electric push rod drives the fourth connecting rod, the sliding filter plate and the magnet to move, so that the sliding filter plate slides out of the filter box, and then takes out the larger metal scraps adsorbed by the magnet. After the collection is completed, press the third button again to control the fourth electric push rod to work in the reverse direction for a certain period of time and then stop, and the fourth electric push rod drives the fourth connecting rod, the sliding filter plate and the magnet to move in the reverse direction until they are reset.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A copper alloy waste chip collection device, characterized in that: The copper alloy waste chip collection device comprises a bottom plate, a processing operation table is fixedly connected to the bottom plate, a groove is provided on the processing operation table, a cutting groove is provided on the processing operation table, a barrier box is fixedly connected to the processing operation table, a controller is installed outside the barrier box, a first fixed frame is fixedly connected to the processing operation table, a first electric push rod is fixedly installed on the first fixed frame, a first connecting rod is connected to the telescopic rod of the first electric push rod, a push block is fixedly connected to the first connecting rod, a second fixed frame is fixedly connected to the bottom plate, a second electric push rod is fixedly installed on the second fixed frame, and the processing operation table The upper sliding connection is provided with a second connecting rod, the second connecting rod is connected to the second electric push rod telescopic rod, the second connecting rod is fixedly connected with a clamping block, a first distance sensor is installed inside the blocking box, a fixed column is fixedly connected with the processing operating table, a third electric push rod is fixedly installed on the fixed column, the third electric push rod telescopic rod bottom end is fixedly connected with the third connecting rod, the third connecting rod bottom end is fixedly connected with a lifting frame plate, the second distance sensor is installed on the lifting frame plate, the lifting frame plate is fixedly connected with a third fixed frame, the third fixed frame is fixedly installed with a driving motor, and the lifting frame plate A rotating shaft is rotatably connected, the rotating shaft is connected to the output shaft of the driving motor, a cutter is fixedly connected to the rotating shaft, a filter box is fixedly connected between the bottom plate and the processing operation table, a slide groove is provided on the filter box, a fourth fixed frame is fixedly connected to the filter box, a fourth electric push rod is fixedly installed on the fourth fixed frame, a fourth connecting rod is connected to the telescopic rod of the fourth electric push rod, a sliding filter screen plate is slidably connected to the filter box, the sliding filter screen plate is connected to the fourth connecting rod, a plurality of magnets are arranged on the sliding filter screen plate, a storage box is fixedly connected to the bottom plate, and a A water inlet pipe, a filter is fixedly installed on the bottom plate, a first transport pipe is connected between the filter box and the filter, a fifth fixed frame is fixedly connected to the storage box, a first water pump is fixedly installed on the fifth fixed frame, a second transport pipe is connected between the first water pump and the filter, a third transport pipe is connected between the first water pump and the storage box, a sixth fixed frame is fixedly connected to the bottom plate, a second water pump is fixedly installed on the sixth fixed frame, a fourth transport pipe is connected between the second water pump and the storage box, a fifth transport pipe is connected between the second water pump and the barrier box, and a nozzle is connected to the fifth transport pipe.

2. The copper alloy waste chip collection device according to claim 1, characterized in that: The controller is provided with a first button, a second button and a third button.

3. The copper alloy waste chip collection device according to claim 1, characterized in that: The clamping block is provided with an anti-skid pad.