Scrap recovery device for gear machining

The waste chip recovery device addresses the challenge of separating coolant from debris in gear processing by using a motor-driven system and a rotating frame to separate coolant from debris, the waste chip recovery device with a rotating frame to separate coolant from debris, the waste chip recovery device with a rotating filter barrel to separate coolant from debris, coolant from debris, and the waste chip recovery device with a rotating filter barrel to separate coolant from debris, and the waste chip recovery device with a rotating filter barrel to separate coolant from debris, and the waste chip recovery device with a rotating filter barrel to separate coolant from debris, and the waste chip recovery device with a rotating filter barrel to separate coolant from debris, enhancing separation and collection efficiency.

CN222199829UActive Publication Date: 2024-12-20WUXI LAISMEILING MASCH CO LTD
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Patent Information

Application Number
CN202421576405.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2024-12-20
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

In gear processing, waste chips and coolant are mixed, making separation difficult and leading to environmental pollution and equipment damage, with existing methods failing to efficiently separate and recover the chips.

Method used

A waste chip recovery device with a separation structure driven by a motor and transmission mechanism, utilizing a filter barrel and rotating frame to separate coolant from debris, and a brush plate to collect remaining debris, improving recovery efficiency.

Benefits of technology

The device effectively separates coolant from debris, enhancing recovery efficiency and reducing manual cleaning labor by using a motor-driven transmission system and a rotating filter barrel, while improving the separation and collection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The scrap recovery device for gear machining comprises a workbench, a through groove is formed in the middle position of the top of the workbench, a scrap guide frame is arranged at the top of the through groove, and a separation box is fixedly installed at the position, located among four supporting columns, of the bottom of the workbench. The separation structure is arranged in the separation box, the transmission structure is arranged on the side wall of the separation box, the separation structure is driven by the transmission structure to rotate in the separation box, the filter barrel rotates to generate centrifugal force to throw out residual cooling liquid in chippings stored in the filter barrel, and then the rapid separation effect is achieved; and the chippings and the cooling liquid are separated more sufficiently, and the recovery efficiency of the chippings is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of waste chip recovery, and in particular to a waste chip recovery device for gear processing. Background Art

[0002] In the gear processing industry, the generation of waste chips is an inevitable process. However, in the process of gear processing, such as milling, grinding, drilling and other processes, a large amount of waste chips will be generated, such as metal chips, oil sludge, coolant residue, etc. These waste chips not only pollute the working environment, but also may cause damage to the processing equipment, affecting the processing quality and production efficiency of the gear.

[0003] At present, when processing gears, a storage bucket is usually set at the bottom of the cutting, but the coolant and the chips are mixed together, and it is difficult to separate the two, thereby facilitating manual recovery of the chips. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the present application provides a waste chip recovery device for gear processing.

[0005] The present application provides a gear processing waste chip recovery device that adopts the following technical solution:

[0006] A waste chip recovery device for gear processing comprises a workbench, a through slot is provided at the middle position of the top of the workbench, a chip guide frame is arranged at the top of the through slot, a separation box is fixedly installed between four support columns at the bottom of the workbench, a separation structure is arranged inside the separation box, a mounting seat is provided at a side wall of the separation box near the bottom, a transmission structure for driving the separation structure for rotational separation is installed on the mounting seat, a through hole is provided at the other side wall of the separation box near the bottom, a guide pipe is arranged inside the through hole.

[0007] Preferably, the transmission structure comprises a motor, and the motor is fixedly mounted on the top of the mounting seat. The output end of the motor passes through a through hole opened on the top of the mounting seat and is connected to the first transmission wheel.

[0008] Preferably, the first transmission wheel is fitted with one end of the belt, the other end of the belt is fitted with the second transmission wheel, and the second transmission wheel is fixedly mounted on the bottom of one end of a rotating rod passing through the interior of the separation box.

[0009] Preferably, the rotating rod is rotatably mounted in a bearing arranged in a through hole opened at the bottom of the separation box, and the other end of the rotating rod passes through the interior of the separation box and is connected to the separation structure.

[0010] Preferably, the separation structure includes a U-shaped fixing frame, the bottom of the U-shaped fixing frame is connected to one end of the rotating rod, and a filter barrel is fixedly installed inside the U-shaped fixing frame, and the filter barrel corresponds to the through hole opened at the bottom of the chip guide frame.

[0011] Preferably, the outer wall of the filter barrel is provided with two symmetrical T-shaped blocks, and the two T-shaped blocks are slidably installed in T-shaped grooves opened on the side walls at both ends of the U-shaped fixing frame, and the top of the filter barrel is provided with two symmetrical handles.

[0012] Preferably, symmetrical cavities are formed on the inner walls at both ends of the workbench, two electric telescopic rods are arranged inside the cavities, a brush plate is fixedly installed at one end of the two electric telescopic rods, and the brush arranged at the bottom of the brush plate fits with the top of the workbench.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] The utility model provides a separation structure inside the separation box, collects the debris and the coolant through the filter barrel in the separation structure, and the coolant is filtered through the filter hole and flows out into the separation box and is discharged by the guide pipe. At the same time, a transmission structure is provided on one side wall of the separation box, and the U-shaped fixing frame provided in the separation structure is driven to rotate by the transmission structure, and then the filter barrel is driven to rotate so that the coolant remaining on the internal debris is thrown out into the separation box, so that the debris and the coolant are separated more fully, and the recovery efficiency of the debris is improved;

[0015] The utility model drives the brush plate to clean the top of the workbench by driving the electric telescopic rod, so that the remaining debris is pushed into the chip guide frame, thereby reducing the labor of manual cleaning and improving the recovery efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of a waste chip recovery device for gear machining in an embodiment of the present application;

[0017] Figure 2 It is a side structural cross-sectional view of a waste chip recovery device for gear machining in an embodiment of the present application;

[0018] Figure 3 It is a schematic diagram of the separation structure of a waste chip recovery device for gear processing in an embodiment of the present application.

[0019] Explanation of the accompanying drawings: 1. workbench; 2. chip guide frame; 3. separation box; 4. motor; 5. first transmission wheel; 6. belt; 7. second transmission wheel; 8. rotating rod; 9. U-shaped fixing frame; 10. filter barrel; 11. T-shaped block; 12. T-shaped slot; 13. handle; 14. electric telescopic rod; 15. brush plate; 16. guide pipe. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-3 This application is described in further detail.

[0021] The embodiment of the present application discloses a waste chip recovery device for gear processing, including a workbench 1, a through groove is opened at the middle position of the top of the workbench 1, a chip guide frame 2 is arranged on the top of the through groove, a separation box 3 is fixedly installed between four support columns at the bottom of the workbench 1, a separation structure is arranged inside the separation box 3, a mounting seat is arranged near the bottom position of one side wall of the separation box 3, a transmission structure for driving the separation structure to perform rotational separation is installed on the mounting seat, a through hole is opened near the bottom position of the other side wall of the separation box 3, a guide pipe 16 is arranged inside the through hole.

[0022] refer to Figure 2 and Figure 3 The transmission structure includes a motor 4, which is fixedly mounted on the top of the mounting seat. The output end of the motor 4 passes through the through hole opened at the top of the mounting seat and is connected to the first transmission wheel 5. The first transmission wheel 5 is fitted with one end of the belt 6, and the other end of the belt 6 is fitted with the second transmission wheel 7. The second transmission wheel 7 is fixedly mounted on the bottom of one end of a rotating rod 8 passing through the separation box 3. The rotating rod 8 is rotatably mounted in a bearing arranged in a through hole opened at the bottom of the separation box 3. The other end of the rotating rod 8 passes into the separation box 3 and is connected to the separation structure. The separation structure includes a U-shaped fixing frame 9. The bottom of the U-shaped fixing frame 9 is connected to one end of the rotating rod 8. A filter barrel 10 is fixedly mounted inside the U-shaped fixing frame 9. The filter barrel 10 corresponds to the through hole opened at the bottom of the chip guide frame 2. The outer wall of the filter barrel 10 is provided with two symmetrical T-shaped blocks 11. The two T-shaped blocks 11 are slidably mounted on the side walls at both ends of the U-shaped fixing frame 9 The top of the filter barrel 10 is provided with two symmetrical handles 13 in the T-slot 12 opened. More specifically, a motor 4 is installed on a mounting seat set on one side wall of the separation box 3. By driving the motor 4, the first transmission wheel 5 set at the output end drives the second transmission wheel 7 set at the bottom of one end of the rotating rod 8 to rotate through the belt 6, and then the rotating rod 8 rotates in the bearing set in the through hole at the bottom of the separation box 3, so that the rotating rod 8 drives the U-shaped fixing frame 9 set at the bottom of the other end to rotate inside the separation box 3, and the filter barrel 10 set inside the U-shaped fixing frame 9 is installed by being engaged between the two T-blocks 11 set on the side wall and the T-slots 12 opened on the side walls at both ends of the U-shaped fixing frame 9, so that the U-shaped fixing frame 9 rotates and drives the filter barrel 10 to rotate, so that the coolant remaining on the debris in the filter barrel 10 is thrown out into the separation box 3, so that the debris and the coolant are separated more fully, thereby improving the recovery efficiency of the debris.

[0023] refer to Figure 1Symmetrical cavities are provided at the inner walls at both ends of the workbench 1, and two electric telescopic rods 14 are arranged inside the cavities. A brush plate 15 is fixedly installed at one end of the two electric telescopic rods 14, and a brush arranged at the bottom of the brush plate 15 fits with the top of the workbench 1. More specifically, the electric telescopic rods 14 are arranged in the cavities provided at the inner walls at both ends of the workbench 1. By driving the electric telescopic rods 14 to drive the brush plate 15 fixedly installed at one end, the debris remaining on the workbench 1 is pushed into the chip guide frame 2, thereby reducing the labor of manual cleaning and improving the recycling efficiency.

[0024] The implementation principle of a waste chip recovery device for gear processing in an embodiment of the present application is as follows: when in use, the workbench 1 processes the gears, and the chips generated during the processing and the used coolant flow into the filter barrel 10 arranged inside the separation box 3 through the chip guide frame 2, and then the motor 4 is driven to make the first transmission wheel 5 drive the second transmission wheel 7 to rotate through the belt 6, and then the rotating rod 8 drives the U-shaped fixing frame 9 arranged at one end to rotate, so that the U-shaped fixing frame 9 drives the filter barrel 10 to rotate, so that the centrifugal force generated by the filter barrel 10 throws out the coolant remaining on the internal chips, so that the chips and the coolant are separated more fully, and the chip recovery efficiency is improved. After the separation is completed, the chip guide frame 2 is pulled open, and the filter barrel 10 is pulled out through the handle 13 at the same time, and then the chips are collected.

[0025] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A waste chip recovery device for gear processing, comprising a workbench (1), characterized in that: A through slot is provided at a middle position on the top of the workbench (1), a chip guide frame (2) is provided on the top of the through slot, a separation box (3) is fixedly installed on the bottom of the workbench (1) between four support columns, a separation structure is provided inside the separation box (3), a mounting seat is provided on one side wall of the separation box (3) near the bottom, a transmission structure for driving the separation structure to perform rotational separation is installed on the mounting seat, a through hole is provided on the other side wall of the separation box (3) near the bottom, a guide pipe (16) is provided inside the through hole.

2. A gear processing waste chip recovery device according to claim 1, characterized in that: The transmission structure comprises a motor (4), the motor (4) being fixedly mounted on the top of the mounting seat, the output end of the motor (4) passing through a through hole provided on the top of the mounting seat and being connected to the first transmission wheel (5).

3. A gear processing waste chip recovery device according to claim 2, characterized in that: The first transmission wheel (5) is fitted with one end of the belt (6), the other end of the belt (6) is fitted with the second transmission wheel (7), and the second transmission wheel (7) is fixedly mounted on the bottom of one end of a rotating rod (8) extending from the inside of the separation box (3).

4. A gear processing waste chip recovery device according to claim 3, characterized in that: The rotating rod (8) is rotatably mounted in a bearing arranged in a through hole opened at the bottom of the separation box (3); the other end of the rotating rod (8) penetrates into the interior of the separation box (3) and is connected to the separation structure.

5. A gear processing waste chip recovery device according to claim 4, characterized in that: The separation structure comprises a U-shaped fixing frame (9), the bottom of the U-shaped fixing frame (9) being connected to one end of the rotating rod (8), a filter barrel (10) being fixedly mounted inside the U-shaped fixing frame (9), and the filter barrel (10) corresponding to a through hole provided at the bottom of the chip guide frame (2).

6. A gear processing waste chip recovery device according to claim 5, characterized in that: The outer wall of the filter barrel (10) is provided with two symmetrical T-shaped blocks (11), and the two T-shaped blocks (11) are slidably mounted in T-shaped grooves (12) provided on the side walls at both ends of the U-shaped fixing frame (9). The top of the filter barrel (10) is provided with two symmetrical handles (13).

7. The gear processing waste chip recovery device according to claim 1, characterized in that: Symmetrical cavities are provided on the inner walls at both ends of the workbench (1), and two electric telescopic rods (14) are arranged inside the cavities. A brush plate (15) is fixedly mounted on one end of the two electric telescopic rods (14), and a brush arranged at the bottom of the brush plate (15) fits against the top of the workbench (1).

Citation Information

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