Steel pipe rust removal device with conveying function
By designing a steel pipe rust removal device with conveyor function, the automatic rust removal and grinding of steel pipes is achieved using conveyor belts and spray components, the problem of low manual operation efficiency in the prior art is solved, the rust removal effect and work efficiency are improved, and through The design of the storage box ensures the safety and centralized storage of steel pipes.
Patent Information
- Application Number
- CN202420585179.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing steel pipe rust removal process requires manual operation, resulting in inefficiency, uneven spray, easy to miss, affecting the overall grinding effect, and the polished steel pipe needs to be manually stored, which increases the burden on staff.
A steel pipe rust removal device with conveying function is designed, including a console, a conveyor belt, a spray assembly and a rust removal assembly. The conveyor belt operation is controlled through the control panel. The spray assembly performs a coverage spraying of rust removal agent and a rust removal assembly performs a Grinding and polishing, the entire process does not require manual participation. The steel pipe guides the slope into the storage box through the steel pipe, and the protective baffle protects the steel pipe from falling.
Improve the rust removal effect and work efficiency, reduce manual operation, ensure uniform coverage and efficient rust removal of steel pipes, improve the work efficiency of staff, and ensure the safety of steel pipes through the design of protective baffles and storage boxes. Centralized storage.
Smart Images
Figure CN222200052U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of parts processing, and in particular relates to a steel pipe rust removal device with a transmission function. Background Art
[0002] Steel pipe is a kind of steel with a hollow section, whose length is much larger than its diameter or circumference. It is divided into round, square, rectangular and special-shaped steel pipes according to the cross-sectional shape; it is divided into carbon structural steel pipe, low alloy structural steel pipe, alloy steel pipe and composite steel pipe according to the material. Rust removal is a method of removing rust from the metal surface by various means. Metal rust is metal oxide. In the process of parts processing, in order to prevent waste of resources, rust removal for steel pipe is a very common processing method.
[0003] At present, the rust removal of steel pipes is usually done by spraying rust remover and then polishing and rust removal on the surface of the steel pipe using a high-speed rotating grinding machine. However, if this operation is done manually, it is cumbersome and affects work efficiency. Machine spray grinding will cause uneven spraying of the spray, and there will be omissions during the grinding process, affecting the overall grinding effect. In addition, the polished steel pipes need to be manually collected, which affects the work efficiency of the staff. For this reason, we propose a steel pipe rust removal device with a conveying function. Utility Model Content
[0004] The utility model aims to solve the deficiencies of the prior art and provides a steel pipe rust removal device with a transmission function, which is used to solve the problems raised by the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A steel pipe rust removal device with a conveying function comprises: a control console, a control switch is fixedly connected to the top of the console, a control panel is arranged on one side of the top of the control switch, a workbench is fixedly connected to the back of the console, a conveyor belt is arranged on the top of the workbench, spray assemblies are arranged on both sides of the conveyor belt, rust removal assemblies are arranged on one side of multiple spray assemblies, a steel pipe guide slope is fixedly connected to the back of the workbench, protective baffles are fixedly connected to both sides of the steel pipe guide slope, and a storage box is fixedly connected to the back of the steel pipe guide slope.
[0007] As a preferred solution of the utility model, the spray assembly includes a rust removal liquid storage tank, a liquid replenishing port, a liquid extraction pump, a liquid outlet rotating tube, a fixed plate, a limit block, a spray tube and a covering nozzle. Multiple rust removal liquid storage tanks are fixedly connected to both sides of the conveyor belt, the liquid replenishing port is arranged on the surface of the rust removal liquid storage tank, the liquid extraction pump is fixedly connected to the back of the rust removal liquid storage tank, and the liquid outlet rotating tube is fixedly connected to the top of the liquid extraction pump.
[0008] As a preferred solution of the utility model, the fixed plate is fixedly connected to the top of the rust removal liquid storage tank, the limit block is fixedly connected to the top of the liquid outlet rotating tube, the limit block matches the fixed plate, the spray pipe is fixedly connected to one end of the liquid outlet rotating tube, the multiple covering nozzles are all arranged on the top of the spray pipe, and the fixed knob is rotatably connected to the other end of the spray pipe.
[0009] As a preferred solution of the utility model, the rust removal assembly includes a rotating base, a rotating shaft, a connecting plate, a rotating shaft, a connecting column, a rotating motor and a rust removal grinding block. Multiple rotating bases are fixedly connected to both sides of the conveyor belt, the rotating shafts are all rotatably connected to one end of the rotating base, the connecting plate is fixedly connected to one end of the rotating shaft, and the rotating shaft is rotatably connected to the top of the connecting plate.
[0010] As a preferred solution of the utility model, the connecting column is arranged at one end of the rotating shaft, the rotating motor is fixedly connected to the surface of the connecting column, and the rust removing grinding block is rotatably connected to the surface of the rotating motor.
[0011] As a preferred solution of the utility model, an anti-fall gasket is fixedly connected to the bottom of the inner wall of the storage box.
[0012] As a preferred solution of the utility model, a plurality of lighting lamps are fixedly connected to the top of the storage box.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: this steel pipe rust removal device with a conveying function controls the operation of the conveyor belt through a control panel, places the steel pipe on the conveyor belt, and conveys it to the spray assembly. The spray assemblies on both sides of the conveyor belt will spray the rust remover in a range-covering manner, helping the entire steel pipe to be covered with the rust remover, further increasing the overall rust removal effect of the device, and then the conveyor belt conveys the steel pipe to the rust removal assembly, which can grind and polish the entire steel pipe. No manual participation is required in the entire rust removal process, further increasing the rust removal effect of the device and the work efficiency of the staff, and the rust-removed steel pipe will also enter the storage box through the steel pipe guide slope, and the protective baffle will protect the steel pipe from falling out of the storage box, helping the staff to centrally store the steel pipes that have been rusted, thereby further increasing the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0015] In the attached picture:
[0016] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the back of the overall structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the spray component in the structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the rust removal component in the structure of the utility model.
[0020] In the figure: 1. control console; 2. control switch; 3. control panel; 4. workbench; 5. conveyor belt; 6. spray assembly; 601. rust removal liquid storage box; 602. liquid replenishing port; 603. liquid pump; 604. liquid outlet rotating tube; 605. fixed plate; 606. limit block; 607. spray tube; 608. covering nozzle; 609. fixing knob; 7. rust removal assembly; 701. rotating base; 702. rotating shaft; 703. connecting plate; 704. rotating shaft; 705. connecting column; 706. rotating motor; 707. rust removal grinding block; 8. steel pipe guide slope; 9. protective baffle; 10. storage box; 11. anti-fall gasket; 12. lighting. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 , the technical solution provided by this embodiment is as follows:
[0023] A steel pipe rust removal device with a conveying function comprises: a control console 1, a control switch 2 is fixedly connected to the top of the control console 1, a control panel 3 is arranged on one side of the top of the control switch 2, a workbench 4 is fixedly connected to the back of the control console 1, a conveyor belt 5 is arranged on the top of the workbench 4, spray assemblies 6 are arranged on both sides of the conveyor belt 5, rust removal assemblies 7 are arranged on one side of multiple spray assemblies 6, a steel pipe guide slope 8 is fixedly connected to the back of the workbench 4, protective baffles 9 are fixedly connected to both sides of the steel pipe guide slope 8, and a storage box 10 is fixedly connected to the back of the steel pipe guide slope 8.
[0024] In a specific embodiment of the utility model, the steel pipe rust removal device with a conveying function controls the operation of the conveyor belt 5 through a control panel 3, places the steel pipe on the conveyor belt 5, and conveys it to the spray assembly 6. The spray assemblies 6 on both sides of the conveyor belt 5 will spray the rust remover in a range-covering manner to help the entire steel pipe be covered with the rust remover, thereby further increasing the overall rust removal effect of the device. The conveyor belt 5 then conveys the steel pipe to the rust removal assembly 7, which can grind and polish the entire steel pipe. No human intervention is required during the entire rust removal process, thereby further increasing the rust removal effect of the device and the work efficiency of the staff. The rust-removed steel pipe will also enter the storage box 10 through the steel pipe guide slope 8, and the protective baffle 9 will protect the steel pipe from falling outside the storage box 10, thereby helping the staff to centrally store the steel pipes that have been rust-removed, thereby further increasing the work efficiency of the staff.
[0025] Specifically, the spray assembly 6 includes a rust removing liquid storage tank 601, a liquid replenishing port 602, a liquid extraction pump 603, a liquid outlet rotating tube 604, a fixed plate 605, a limit block 606, a spray tube 607 and a covering nozzle 608. Multiple rust removing liquid storage tanks 601 are fixedly connected to both sides of the conveyor belt 5, the liquid replenishing port 602 is arranged on the surface of the rust removing liquid storage tank 601, the liquid extraction pump 603 is fixedly connected to the back of the rust removing liquid storage tank 601, and the liquid outlet rotating tube 604 is fixedly connected to the top of the liquid extraction pump 603.
[0026] In a specific embodiment of the present invention, the spray component 6 extracts the rust removing liquid in the rust removing liquid storage tank 601 into the liquid outlet rotating tube 604 through the liquid pump 603, which helps to provide water pressure for the liquid outlet of the spray component 6 as a whole, and further improves the spray effect of the spray component 6.
[0027] Specifically, the fixed plate 605 is fixedly connected to the top of the rust removal liquid storage tank 601, the limit block 606 is fixedly connected to the top of the liquid outlet rotating tube 604, the limit block 606 matches the fixed plate 605, the spray tube 607 is fixedly connected to one end of the liquid outlet rotating tube 604, a plurality of covering nozzles 608 are arranged on the top of the spray tube 607, and the fixed knob 609 is rotatably connected to the other end of the spray tube 607.
[0028] In a specific embodiment of the present utility model, the fixing plate 605 and the limiting block 606 can help limit the angle of the liquid outlet rotating tube 604 during the rotation process, and help control the overall rotation angle of the spray assembly 6 within 90 degrees in a single direction, while the two spray assemblies 6 can ensure 180-degree coverage, and at the same time, the rust removal liquid is sprayed from multiple covering nozzles 608 in two directions, ensuring all-round coverage spraying of the steel pipe to be rusted, further improving the spraying effect of the spray assembly 6, and improving the overall rust removal effect of the device.
[0029] Specifically, the rust removal assembly 7 includes a rotating base 701, a rotating shaft 702, a connecting plate 703, a rotating shaft 704, a connecting column 705, a rotating motor 706 and a rust removal grinding block 707. Multiple rotating bases 701 are fixedly connected to both sides of the conveyor belt 5, the rotating shafts 702 are all rotatably connected to one end of the rotating base 701, the connecting plate 703 is fixedly connected to one end of the rotating shaft 702, and the rotating shaft 704 is rotatably connected to the top of the connecting plate 703.
[0030] In a specific embodiment of the present utility model, the rust removal component 7 drives the rotation of the rotating shaft 702 through the rotating base 701, and the connecting plate 703 is connected to the rotating shaft 704, which can ensure that the rust removal component 7 as a whole can cover all angles during the working process, and the two rust removal components 7 operate simultaneously on both sides of the conveyor belt 5, thereby further improving the rust removal coverage of the rust removal component 7.
[0031] Specifically, the connecting column 705 is disposed at one end of the rotating shaft 704 , the rotating motor 706 is fixedly connected to the surface of the connecting column 705 , and the rust removal grinding block 707 is rotatably connected to the surface of the rotating motor 706 .
[0032] In a specific embodiment of the present invention, the rotating motor 706 can drive the rust removal grinding block 707 to rotate as a whole. At the same time, the rotating base 701 and the rotating shaft 704 can help the rust removal component 7 as a whole to find a suitable angle for grinding, thereby further improving the overall flexibility and versatility of the device.
[0033] Specifically, an anti-fall pad 11 is fixedly connected to the bottom of the inner wall of the storage box 10 .
[0034] In a specific embodiment of the utility model, the anti-fall gasket 11 can help reduce the impact force of the steel pipe itself on the ground when the steel pipe falls into the storage box 10 after rust removal, produce a buffering effect on its fall, and further improve the overall safety of the device.
[0035] Specifically, a plurality of lighting lamps 12 are fixedly connected to the top of the storage box 10 .
[0036] In a specific embodiment of the present invention, the lighting lamp 12 can help the user take out the steel pipe from the storage box 10 even in a dimly lit environment, thereby further improving the functionality of the device.
[0037] Working principle: This steel pipe rust removal device with a conveying function controls the operation of the conveyor belt 5 through the control panel 3, places the steel pipe on the conveyor belt 5, and conveys it to the spray component 6. The spray components 6 on both sides of the conveyor belt 5 will spray the rust remover in a range-covering manner to help the entire steel pipe be covered with the rust remover, further increasing the overall rust removal effect of the device. Afterwards, the conveyor belt 5 conveys the steel pipe to the rust removal component 7, which can grind and polish the entire steel pipe. The entire rust removal process does not require manual participation, further increasing the rust removal effect of the device and the work efficiency of the staff. The rust-removed steel pipe will also pass through the steel The pipe guide slope 8 enters the storage box 10, and the protective baffle 9 will protect the steel pipe from falling out of the storage box 10, so as to help the staff to centrally store the steel pipes that have been derusted, thereby further increasing the work efficiency of the staff. The spray component 6 extracts the rust removal liquid in the rust removal liquid storage tank 601 into the liquid outlet rotating tube 604 through the liquid pump 603, which helps to provide the water pressure of the liquid outlet for the spray component 6 as a whole, and further improves the spray effect of the spray component 6. The fixing plate 605 and the limit block 606 can help the liquid outlet rotating tube 604 to limit the angle during the rotation process, and help the overall rotation angle of the spray component 6 to be controlled within a single The two spray components 6 can ensure coverage of 180 degrees, and at the same time, the rust removal liquid is sprayed from multiple covering nozzles 608 in two directions, ensuring that the steel pipe to be rusted is sprayed in an all-round coverage manner, further improving the spraying effect of the spray component 6, and improving the overall rust removal effect of the device. The rust removal component 7 drives the rotation of the rotating shaft 702 through the rotating base 701, and the connecting plate 703 is connected to the rotating shaft 704. It can ensure that the rust removal component 7 can cover all angles during the working process, and the two rust removal components 7 operate simultaneously on both sides of the conveyor belt 5, thereby further improving the rust removal component 7. The rust removal covering surface, the rotating motor 706 can drive the overall rotation of the rust removal grinding block 707, and the rotating base 701 and the rotating shaft 704 can help the rust removal component 7 as a whole to find a suitable angle for grinding, thereby further improving the overall flexibility and versatility of the device, and the anti-fall gasket 11 can help reduce the impact force of the steel pipe itself on the ground when the steel pipe falls into the storage box 10 after rust removal, and produce a cushioning effect on its fall, further improving the overall safety of the device, and the lighting lamp 12 can help the user take out the steel pipe from the storage box 10 even in a dimly lit environment, thereby further improving the functionality of the device.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A steel pipe rust removal device with a conveying function, characterized in that: include: A control console (1), wherein a control switch (2) is fixedly connected to the top of the control console (1), a control panel (3) is arranged on one side of the top of the control switch (2), a workbench (4) is fixedly connected to the back of the control console (1), a conveyor belt (5) is arranged on the top of the workbench (4), spray assemblies (6) are arranged on both sides of the conveyor belt (5), and a rust removal assembly (7) is arranged on one side of a plurality of the spray assemblies (6), a steel pipe guide slope (8) is fixedly connected to the back of the workbench (4), protective baffles (9) are fixedly connected to both sides of the steel pipe guide slope (8), and a storage box (10) is fixedly connected to the back of the steel pipe guide slope (8).
2. The steel pipe rust removal device with a conveying function according to claim 1, characterized in that: The spray assembly (6) comprises a rust removal liquid storage tank (601), a liquid replenishing port (602), a liquid extraction pump (603), a liquid outlet rotating tube (604), a fixing plate (605), a limiting block (606), a spray tube (607) and a covering nozzle (608); a plurality of rust removal liquid storage tanks (601) are fixedly connected to both sides of the conveyor belt (5); the liquid replenishing ports (602) are arranged on the surface of the rust removal liquid storage tanks (601); the liquid extraction pump (603) is fixedly connected to the back of the rust removal liquid storage tank (601); and the liquid outlet rotating tube (604) is fixedly connected to the top of the liquid extraction pump (603).
3. The steel pipe rust removal device with a conveying function according to claim 2 is characterized in that: The fixing plate (605) is fixedly connected to the top of the rust removal liquid storage tank (601), the limiting block (606) is fixedly connected to the top of the liquid outlet rotating tube (604), the limiting block (606) matches the fixing plate (605), the spray pipe (607) is fixedly connected to one end of the liquid outlet rotating tube (604), the plurality of covering nozzles (608) are all arranged on the top of the spray pipe (607), and the fixing knob (609) is rotatably connected to the other end of the spray pipe (607).
4. The steel pipe rust removal device with a conveying function according to claim 1, characterized in that: The rust removal assembly (7) comprises a rotating base (701), a rotating shaft (702), a connecting plate (703), a rotating shaft (704), a connecting column (705), a rotating motor (706) and a rust removal grinding block (707); a plurality of rotating bases (701) are fixedly connected to both sides of the conveyor belt (5); the rotating shafts (702) are all rotatably connected to one end of the rotating base (701); the connecting plate (703) is fixedly connected to one end of the rotating shaft (702); and the rotating shaft (704) is rotatably connected to the top of the connecting plate (703).
5. The steel pipe rust removal device with a conveying function according to claim 4, characterized in that: The connecting column (705) is arranged at one end of the rotating shaft (704), the rotating motor (706) is fixedly connected to the surface of the connecting column (705), and the rust removal grinding block (707) is rotatably connected to the surface of the rotating motor (706).
6. The steel pipe rust removal device with a conveying function according to claim 1, characterized in that: An anti-fall gasket (11) is fixedly connected to the bottom of the inner wall of the storage box (10).
7. The steel pipe rust removal device with a conveying function according to claim 1, characterized in that: A plurality of lighting lamps (12) are fixedly connected to the top of the storage box (10).