Generator test tool
By designing a generator test tooling with detachable support columns and fixed seats, the problems of cumbersome operation and unstable fixing of traditional test tooling are solved, and multi-spec adaptation and efficient testing are achieved.
Patent Information
- Application Number
- CN202421037621.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The traditional generator test tooling is complicated to operate and is not firmly fixed. Due to the different distances of the installation holes of the motor housing of different models, each model corresponds to a test tooling, resulting in waste of materials and inefficiency.
A generator test tooling including a base and multiple fixing mechanisms is designed. The fixing mechanism includes a removable support column and a fixing seat. The support column is connected through a mounting hole and a screwing operation part to adapt to the housing of different generators. Install the hole to ensure the generator is stable and fixed.
It realizes stable fixation of the generator and multi-spec adaptation, simplifies operation, improves testing efficiency, and reduces material waste and adjustment time.
Smart Images

Figure CN222200296U_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automobile parts production, and in particular relates to a generator testing tool. Background Art
[0002] After the automotive generator is assembled, it is necessary to conduct a factory performance test. During the test, the motor needs to be fixed on the test bench. Most traditional methods use a clamping method to fix the motor, that is, a nut is used to lock the pressure plate, and the outer edge of the motor is pressed with the pressure plate to fix the motor. This method is cumbersome to operate, and there is a problem that the motor is not firmly fixed. In the prior art, although there is a fixing method that uses a support rod to connect the hanging ear or the motor mounting hole, due to the different distances between the mounting holes of the motor housing of different models, each model corresponds to a test fixture, resulting in a waste of materials, and each test of a motor requires time to find the corresponding test fixture, which reduces efficiency. Therefore, it is necessary to improve the existing test fixture. Summary of the invention
[0003] In view of this, the present invention aims to overcome the defects in the prior art and proposes a generator testing tool.
[0004] To achieve the above object, the technical solution created by the present invention is implemented as follows:
[0005] A generator testing tool comprises a base and several fixing mechanisms on the base, and the base is provided with several fixing holes; the fixing mechanism comprises a fixing seat, and a support column is detachably mounted on the fixing seat, and several mounting holes for mounting the support column configured for different types of generators are provided on the upper surface of the fixing seat; the support column comprises a main body, and a mounting portion is provided at the lower end of the main body, and the mounting portion is mounted in the mounting hole, and the diameter of the mounting portion is smaller than that of the main body, and a positioning platform is formed at the connection between the two; a connecting portion is provided at the upper end of the main body, and a support platform is provided at the position where the main body is located below the connecting portion, and a screwing operating portion is provided at the position where the main body is located below the support platform; the mounting portion adopts a columnar structure, which is inserted into the mounting hole and slidably cooperates with the mounting hole.
[0006] Furthermore, a mounting groove is provided on the base corresponding to each fixing seat, and the fixing seat can be detachably installed in the mounting groove.
[0007] Furthermore, a limiting column is provided at the lower end of the fixing seat, and a limiting hole cooperating with the limiting column is provided in the installation groove.
[0008] Furthermore, a handle extending toward the outside of the base is provided on a side of the fixing base away from the center of the base.
[0009] Furthermore, the screwing operation portion includes a plurality of milling planes on the outer circumferential surface of the main body.
[0010] Furthermore, the connecting portion is provided with an external thread structure.
[0011] Furthermore, the upper surface of the fixing seat is provided with 3-5 mounting holes.
[0012] Furthermore, the fixing hole is a countersunk hole.
[0013] Compared with the prior art, the present invention has the following advantages:
[0014] The base created by the present invention is provided with a fixing mechanism for fixing the generator to be tested, which can be conveniently connected to the mounting hole of the generator to ensure the stability of the generator structure during the test. At the same time, the fixing mechanism can be adapted to generators of various specifications, has good versatility, does not require excessive adjustments when installing and fixing the generator, is simple to operate, and has high test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings constituting part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments and descriptions of the present invention are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0016] Figure 1 A schematic diagram of the structure created by the present invention;
[0017] Figure 2 It is a schematic diagram of the fixing mechanism in the invention;
[0018] Figure 3 A schematic diagram of a support column in the invention;
[0019] Figure 4 It is a schematic diagram of the base in the invention. DETAILED DESCRIPTION
[0020] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0021] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0022] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.
[0023] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0024] A generator test tool, such as Figures 1 to 4 As shown, it includes a base 1 and several fixing mechanisms 2 on the base, and the base is provided with several fixing holes 3. Preferably, the fixing holes are countersunk holes. The fixing mechanism includes a fixing seat 4, and a support column 5 is detachably installed on the fixing seat. Several support column mounting holes 6 for mounting support columns configured for different types of generators are provided on the upper surface of the fixing seat. As an example, 3-5 mounting holes are provided on the upper surface of the fixing seat.
[0025] The support column includes a main body 7, a mounting portion 8 is provided at the lower end of the main body, the mounting portion is installed in the mounting hole, the diameter of the mounting portion is smaller than the main body, and a positioning platform 10 is formed at the junction of the two; a connecting portion 11 is provided at the upper end of the main body, and a support platform 12 is provided at the position of the main body under the connecting portion, and a screwing operation portion 13 is provided at the position of the main body under the support platform; the mounting portion adopts a columnar structure, which is inserted into the mounting hole and slides with the mounting hole. As an example, the screwing operation portion includes several milling planes on the outer circumference of the main body. The connecting portion is provided with an external thread structure.
[0026] When in use, according to the specifications of the generator to be tested (i.e. the distance between the casing mounting holes), adjust the position of the support column of the fixing mechanism (i.e., install the support column in the corresponding support column mounting hole), then align the generator mounting hole with each support column, use a wrench to screw the support column with the aid of the screwing operation part, and connect and fix the connecting part of the support column to the mounting hole of the generator casing. The support table serves as a limiting structure. After the connecting part of the support column is screwed into the mounting hole of the casing, the support table can support the surface of the column casing, thereby stably fixing the generator to be tested on the tooling. Compared with the method of fixing with bolts to tighten the pressure plate, it is more convenient, simplifies the operation, and saves time and effort.
[0027] In an optional embodiment, a mounting groove 14 is provided on the base corresponding to each fixing seat, and the fixing seat can be detachably installed in the mounting groove. A limiting column 15 is provided at the lower end of the fixing seat, and a limiting hole cooperating with the limiting column is provided in the mounting groove. The fixing seat cooperates with the mounting groove, and the limiting column cooperates with the limiting hole of the mounting groove, thereby ensuring a stable matching relationship between the fixing mechanism and the base. A handle 9 extending outward from the base is provided on one side of the fixing seat away from the center of the base, so as to facilitate the placement and removal of the fixing mechanism. In this scheme, the number and position of the fixing mechanism can be configured on the base as needed, which has strong adaptability and better versatility.
[0028] The base created by the present invention is provided with a fixing mechanism for fixing the generator to be tested, which can be conveniently connected to the mounting hole of the generator to ensure the stability of the generator structure during the test. At the same time, the fixing mechanism can be adapted to generators of various specifications, has good versatility, does not require excessive adjustments when installing and fixing the generator, is simple to operate, and has high test efficiency.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A generator test tool, characterized in that: It includes a base and several fixing mechanisms on the base, and several fixing holes are provided on the base; the fixing mechanism includes a fixing seat, a support column is detachably installed on the fixing seat, and several mounting holes for mounting the support column are provided on the upper surface of the fixing seat; the support column includes a main body, a mounting portion is provided at the lower end of the main body, the mounting portion is installed in the mounting hole, the diameter of the mounting portion is smaller than the main body, and a positioning platform is formed at the connection between the two; a connecting portion is provided at the upper end of the main body, and a support platform is provided at the position where the main body is located at the lower side of the connecting portion, and a screwing operating portion is provided at the position where the main body is located at the lower side of the support platform; the mounting portion adopts a columnar structure, which is inserted into the mounting hole and slidably cooperates with the mounting hole.
2. A generator testing tool according to claim 1, characterized in that: The base is provided with a mounting groove corresponding to each fixing seat, and the fixing seat can be detachably mounted in the mounting groove.
3. A generator testing tool according to claim 2, characterized in that: A limiting column is arranged at the lower end of the fixing seat, and a limiting hole cooperating with the limiting column is arranged in the installation groove.
4. A generator testing tool according to claim 2, characterized in that: A handle extending outward from the base is provided on one side of the fixing base away from the center of the base.
5. The generator testing tool according to claim 1, characterized in that: The screwing operation portion includes a plurality of milling planes on the outer circumferential surface of the main body.
6. The generator testing tool according to claim 1, characterized in that: The connecting portion is provided with an external thread structure.
7. The generator testing tool according to claim 1, characterized in that: The upper surface of the fixing seat is provided with 3-5 mounting holes.
8. The generator testing tool according to claim 1, characterized in that: The fixing hole is a countersunk hole.
