Cabinet type air conditioner frame assembling clamp

By designing the combination of fixed and movable clamping frames, detection sensors and cylinders, the fixture adaptability and accuracy problems in the assembly of cabinet air conditioners are solved, and the stable fixation and precise assembly of the frame are achieved, which improves the degree and quality of assembly automation.

CN222200330UActive Publication Date: 2024-12-20JIANGSU ZENIYA REFRIGERATION&AIR CONDITION EQUIP CO LTD
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Patent Information

Application Number
CN202323498576.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-20
Publication Date
2024-12-20
Estimated Expiration
2033-12-20

AI Technical Summary

Technical Problem

The existing cabinet air conditioner frame assembly fixtures cannot adapt to frames of different specifications, resulting in positioning accuracy and positioning accuracy problems, and the deformed frame cannot be corrected, resulting in assembly quality problems.

Method used

A fixture including a fixed clamping frame, a movable clamping frame and a moving mechanism is designed, equipped with a lower angle detection sensor, an upper angle detection sensor and an oblique support device. The stable fixation and precise assembly of the frame can be achieved through the cylinder and the drive motor, so as to be able to Detect and correct the vertical state of the frame to adapt to frames of different specifications.

Benefits of technology

It improves the stability and accuracy of assembly, can adapt to frames of different specifications, ensures the degree of automation and quality of assembly, simplifies operations, solves the problems of positioning accuracy and positioning accuracy, and can correct the deformed frame.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cabinet type air conditioner frame assembling clamp which comprises a bottom plate, a fixed clamping frame, a movable clamping frame and a moving mechanism, the fixed clamping frame comprises a bottom frame, stand columns, a lower fixing mechanism and an upper fixing mechanism, and the movable clamping frame and the fixed clamping frame are consistent in structure and move through the moving mechanism. In addition, the stand column is further provided with an inclined supporting device and an angle sensor, and the stand column can be used for detecting and correcting the clamping position and perpendicularity of the cabinet type air conditioner frame in cooperation with the lower fixing mechanism and the upper fixing mechanism, so that the clamping accuracy of the cabinet type air conditioner frame is improved. By means of the cabinet type air conditioner frame assembling clamp, stable fixing and assembling of the cabinet type air conditioner frame can be achieved.
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Description

Technical Field

[0001] The utility model relates to an assembling fixture for a cabinet-type air-conditioner frame. Background Art

[0002] With the advancement of intelligent manufacturing, the advancement of factory automation transformation is also accelerating. However, there are many technical difficulties in the process of automation transformation, including positioning accuracy and location accuracy.

[0003] On the cabinet air conditioner frame assembly line, there are the following problems:

[0004] 1. The fixture cannot adapt to cabinet air conditioner frames of different specifications, which results in the need to replace the fixture according to cabinet air conditioner frames of different specifications during the assembly production process. Frequent replacement of the fixture is likely to cause problems with positioning accuracy and location accuracy;

[0005] Second, for cabinet air-conditioning frames that are deformed or severely deformed during transportation, the existing clamps do not have a correction function, which can easily lead to quality problems in the finished products. Utility Model Content

[0006] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a cabinet air conditioner frame assembly fixture.

[0007] The technical solution adopted by the utility model to solve its technical problems is:

[0008] A cabinet air conditioner frame assembly fixture includes a base plate, a fixed clamping frame welded to one end above the base plate, a movable clamping frame arranged in the middle above the base plate and having the same structure as the fixed clamping frame, a movable mechanism fixed to the other end above the base plate and connected to the movable clamping frame, the fixed clamping frame includes a bottom frame, columns hingedly installed at both ends above the base frame, a lower fixing mechanism arranged on one side of the column and welded and fixed to the bottom frame, and an upper fixing mechanism hingedly installed at the upper end of the column.

[0009] Preferably, the heights of the columns are consistent.

[0010] Preferably, an oblique support device is fixedly installed on the other side of the column through a stud, and a lower angle detection sensor and an upper angle detection sensor are installed on the side of the column facing the lower fixing mechanism, that is, the movable clamping frame.

[0011] Preferably, the lower fixing mechanism comprises a fixing seat, and a lower fixing cylinder fixedly mounted on the fixing seat by bolts;

[0012] Furthermore, the output ends of the two lower fixed cylinders on the fixed clamping frame are arranged oppositely.

[0013] Preferably, the upper fixing mechanism comprises a C-shaped buckle hingedly mounted on the column via a fixed shaft, and an upper fixing cylinder fixedly mounted on the C-shaped buckle via a stud with the output end facing inward.

[0014] Preferably, the moving mechanism includes a moving seat with a built-in driving motor and fixedly mounted on the base plate by studs, and a connecting piece welded on the output end of the moving seat and fixedly connected to the movable clamping frame.

[0015] Furthermore, the movable seat is provided with two seats, and they are arranged parallel to each other.

[0016] Furthermore, the oblique support device is an oblique support rod.

[0017] Furthermore, the oblique support device is an oblique support cylinder.

[0018] The beneficial effects of the utility model are:

[0019] 1. High stability: Through the combination of fixed clamping frame, movable clamping frame and mobile mechanism, the cabinet air conditioner frame can be stably fixed to ensure the clamping position and clamping stability;

[0020] 2. High precision: With the help of the lower angle detection sensor, the upper angle detection sensor and the inclined support device, the vertical state of the cabinet air conditioner frame can be detected and corrected to put it in a precise assembly position;

[0021] 3. Strong adaptability: The movable clamping frame has the same structure as the fixed clamping frame and is moved through a moving mechanism. It can cooperate with the fixed clamping frame to clamp cabinet air-conditioning frames of different specifications, and can cooperate with the fixed clamping frame to achieve rapid fixation and assembly of cabinet air-conditioning frames. The operation is simple and efficient, which improves the degree of automation of assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural diagram of a cabinet air conditioner frame assembly fixture of the utility model;

[0023] Figure 2 for Figure 1 Structural diagram of the fixed clamping frame. DETAILED DESCRIPTION

[0024] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0025] Embodiment 1

[0026] like Figure 1-2As shown, a cabinet air-conditioning frame assembly fixture includes a base plate 1, a fixed clamping frame 2 welded to one end above the base plate 1, a movable clamping frame 3 arranged in the middle above the base plate 1 and having the same structure as the fixed clamping frame 2, a movable mechanism 4 fixed to the other end above the base plate 1 and connected to the movable clamping frame 3, the fixed clamping frame 2 includes a bottom frame 21, columns 22 hingedly installed at both ends above the bottom frame 21, a lower fixing mechanism 23 arranged on one side of the column 22 and welded and fixed to the bottom frame 21, and an upper fixing mechanism 24 hingedly installed at the upper end of the column 22.

[0027] In this embodiment, the heights of the pillars 22 are consistent.

[0028] An oblique support device 221 is fixedly installed on the other side of the column 22 through a stud, and the oblique support device 221 is an oblique support rod.

[0029] A lower angle detection sensor 222 and an upper angle detection sensor 223 are installed on the side of the column 22 facing the lower fixing mechanism 23. Specifically, the lower angle detection sensor 222 and the upper angle detection sensor 223 can be used together to detect the angles between the side surfaces and the upper and lower bottom surfaces of the clamped cabinet air-conditioning frame, so as to detect the clamping position of the cabinet air-conditioning frame, whether the clamping is stable, and whether the angle of the clamped cabinet reaches 90 degrees or other angle requirements.

[0030] The lower fixing mechanism 23 includes a fixing seat 231, and a lower fixing cylinder 232 fixedly installed on the fixing seat 231 by bolts; the output ends of the two lower fixing cylinders 232 on the fixed clamping frame 2 are oppositely arranged. Specifically, the two lower fixing cylinders 232 with oppositely arranged output ends can simultaneously fix the inner and outer sides of the cabinet air-conditioning frame group, making the fixation more stable.

[0031] The upper fixing mechanism 24 includes a C-shaped buckle 241 hingedly mounted on the column 22 via a fixed axis, and an upper fixing cylinder 242 fixedly mounted on the C-shaped buckle 241 via a stud with the output end facing inward.

[0032] Specifically, when the cabinet air-conditioning frame is placed on the fixed clamping frame 2, the fixed clamping frame 2 abuts against the cabinet air-conditioning frame, the lower fixed cylinder 232 extends and presses the cabinet air-conditioning frame, and the upper fixing mechanism 24 is fastened to the cabinet air-conditioning frame through the C-shaped buckle 241, and then the upper fixed cylinder 242 is used to press the cabinet air-conditioning frame to complete the fixation, and the lower angle detection sensor 222 and the upper angle detection sensor 223 are used to detect whether the cabinet air-conditioning frame is vertical or meets other requirements. If the requirements are not met, the lower fixed cylinder 232 and the upper fixed cylinder 242 continue to squeeze the cabinet air-conditioning frame until the cabinet air-conditioning frame is in a vertical or other required state and can be stably fixed. Similarly, the movable clamping frame 3 cooperates with the fixed clamping frame 2 in the same way to fix and install the cabinet air-conditioning frame, and finally completes the overall assembly of the cabinet air-conditioning frame. It should be noted that the movable clamping frame 3 can only move toward or away from the fixed clamping frame 2 along the length direction of the base plate 1, and cannot move along the width direction of the base plate 1 to ensure reliable fixation of the cabinet air-conditioning frame.

[0033] The moving mechanism 4 includes a moving seat 41 with a built-in driving motor and fixedly mounted on the bottom plate 1 through studs, and a connecting piece 42 welded on the output end of the moving seat 41 and fixedly connected to the movable clamping frame 3.

[0034] The movable seats 41 are provided with two seats and are arranged parallel to each other. Specifically, they are respectively installed at both ends of the connecting member 42. When assembling cabinet air-conditioning frames of different specifications, the movable clamping frame 3 can be smoothly pushed forward.

[0035] Of course, there are other structures for driving the movement of the moving mechanism 4, such as a screw rod or manual adjustment.

[0036] Embodiment 2

[0037] like Figure 1-2 As shown, a cabinet air conditioner frame assembly fixture includes a base plate 1, a fixed clamping frame 2 welded to one end above the base plate 1, a movable clamping frame 3 arranged in the middle of the base plate 1 and having the same structure as the fixed clamping frame 2, and a moving mechanism 4 fixed to the other end of the base plate 1 and connected to the movable clamping frame 3. The fixed clamping frame 2 includes a bottom frame 21, columns 22 hingedly installed at both ends above the bottom frame 21, a lower fixing mechanism 23 arranged on one side of the column 22 and welded and fixed to the bottom frame 21, and an upper fixing mechanism 24 hingedly installed at the upper end of the column 22. The moving mechanism 4 includes a moving seat 41 with a built-in driving motor and fixedly installed on the base plate 1 through a stud, and a connecting member 42 welded to the output end of the moving seat 41 and fixedly connected to the movable clamping frame 3. The moving seat 41 is provided with two seats, which are arranged in parallel with each other, and are specifically installed at both ends of the connecting member 42, respectively, so that the movable clamping frame 3 can be smoothly pushed when assembling cabinet air conditioner frames of different specifications.

[0038] In this embodiment, the heights of the pillars 22 are consistent.

[0039] An oblique support device 221 is fixedly installed on the other side of the column 22 through a stud, and the oblique support device 221 is an oblique support cylinder.

[0040] A lower angle detection sensor 222 and an upper angle detection sensor 223 are installed on the side of the column 22 facing the lower fixing mechanism 23. Specifically, the lower angle detection sensor 222 and the upper angle detection sensor 223 are used together to detect whether the side of the clamped cabinet air-conditioning frame is in a vertical or other required state, thereby detecting the clamping position of the cabinet air-conditioning frame and whether the clamping is stable.

[0041] The lower fixing mechanism 23 includes a fixing seat 231, and a lower fixing cylinder 232 fixedly installed on the fixing seat 231 by bolts; the output ends of the two lower fixing cylinders 232 on the fixed clamping frame 2 are oppositely arranged. Specifically, the two lower fixing cylinders 232 with oppositely arranged output ends can simultaneously fix the inner and outer sides of the cabinet air-conditioning frame group, making the fixation more stable.

[0042] The upper fixing mechanism 24 includes a C-shaped buckle 241 hingedly mounted on the column 22 via a fixed axis, and an upper fixing cylinder 242 fixedly mounted on the C-shaped buckle 241 via a stud with the output end facing inward.

[0043] The moving mechanism 4 includes a moving seat 41 with a built-in driving motor and fixedly mounted on the bottom plate 1 through studs, and a connecting piece 42 welded on the output end of the moving seat 41 and fixedly connected to the movable clamping frame 3.

[0044] The movable seats 41 are provided with two seats and are arranged parallel to each other. Specifically, they are respectively installed at both ends of the connecting member 42. When assembling cabinet air-conditioning frames of different specifications, the movable clamping frame 3 can be smoothly pushed forward.

[0045] Specifically, for a cabinet air-conditioning frame with severe deformation, after the movable seat 41 adjusts the movable clamping frame 3 to cooperate with the placement of the cabinet air-conditioning frame, the inclined support cylinder lifts the column 22 to correct the severely deformed cabinet air-conditioning frame until the fixed clamping frame 2 cooperates with the column in the movable clamping frame 3 to stand upright, the fixed clamping frame 2 abuts against the cabinet air-conditioning frame, the lower fixed cylinder 232 extends to press the cabinet air-conditioning frame tightly, and the upper fixing mechanism 24 is fastened to the cabinet air-conditioning frame through the C-shaped buckle 241, and then the upper fixed cylinder 242 is used to press the cabinet air-conditioning frame to complete the fixation, and the lower angle detection sensor 222 and the upper angle detection sensor 223 are used to detect whether the cabinet air-conditioning frame is vertical or in other required states. If the requirements are not met, the lower fixed cylinder 232 and the upper fixed cylinder 242 continue to squeeze the cabinet air-conditioning frame until the cabinet air-conditioning frame is in the required state and can be stably fixed. Similarly, the movable clamping frame 3 cooperates with the fixed clamping frame 2 in the same way to fix and install the cabinet air-conditioning frame, and finally completes the overall assembly of the cabinet air-conditioning frame.

[0046] The above-mentioned embodiments of the utility model are not intended to limit the protection scope of the utility model, and the implementation methods of the utility model are not limited to these. All other various forms of modifications, replacements or changes made to the above-mentioned structure of the utility model based on the above-mentioned contents of the utility model, in accordance with the common technical knowledge and customary means in the field, without departing from the above-mentioned basic technical ideas of the utility model, should fall within the protection scope of the utility model.

Claims

1. A cabinet air conditioner frame assembly fixture, comprising a bottom plate, a fixed clamping frame welded to one end above the bottom plate, a movable clamping frame arranged in the middle of the top of the bottom plate and having the same structure as the fixed clamping frame, and a moving mechanism fixed to the other end above the bottom plate and connected to the movable clamping frame, characterized in that: The fixed clamping frame includes a bottom frame, columns hingedly installed at both ends above the bottom frame, a lower fixing mechanism arranged on one side of the column and welded and fixed to the bottom frame, and an upper fixing mechanism hingedly installed at the upper end of the column.

2. The cabinet air conditioner frame assembly fixture according to claim 1 is characterized in that: The heights of the columns are consistent.

3. The cabinet air conditioner frame assembly fixture according to claim 1 is characterized in that: An oblique support device is fixedly installed on the other side of the column through a stud, and a lower angle detection sensor and an upper angle detection sensor are installed on the side of the column facing the lower fixing mechanism.

4. The cabinet air conditioner frame assembly fixture according to claim 1, characterized in that: The lower fixing mechanism comprises a fixing seat, and a lower fixing cylinder fixedly mounted on the fixing seat by bolts; The output ends of the two lower fixed cylinders on the fixed clamping frame are arranged oppositely.

5. The cabinet air conditioner frame assembly fixture according to claim 1, characterized in that: The upper fixing mechanism comprises a C-shaped buckle hingedly mounted on the column via a fixed shaft, and an upper fixing cylinder fixedly mounted on the C-shaped buckle via a stud with an output end facing inward.

6. The cabinet air conditioner frame assembly fixture according to claim 1, characterized in that: The moving mechanism comprises a moving seat with a built-in driving motor and fixedly mounted on a bottom plate through studs, and a connecting piece welded on an output end of the moving seat and fixedly connected to a movable clamping frame.

7. The cabinet air conditioner frame assembly fixture according to claim 6, characterized in that: The movable seats are provided with two seats, and are arranged parallel to each other.

8. The cabinet air conditioner frame assembly fixture according to claim 3 is characterized in that: The oblique support device is an oblique support rod.

9. The cabinet air conditioner frame assembly fixture according to claim 3, characterized in that: The oblique support device is an oblique support cylinder.