Reversible air outlet vacuum adsorption device

Through the combined design of multiple internal airways, multi-position three-way solenoid valves and built-in vacuum pumps, the problems of difficulty in adsorption and untimely fallout of light materials by traditional vacuum adsorption devices are solved, and production efficiency and market prospects are improved.

CN222200594UActive Publication Date: 2024-12-20HUIZHOU KEDAO ARTIFICIAL INTELLIGENCE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420725603.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2024-12-20
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

When traditional vacuum adsorption devices absorb light and fragile materials, they are difficult to control and costly, and the adsorbed materials cannot fall off in time and accurately.

Method used

Using a combination design of multi-internal airways, multi-position three-way solenoid valves and built-in vacuum pumps, the precision adsorption of light materials is achieved through robotic installation holes, pressure regulating valves, digital negative pressure sensors and three-way solenoid valve indicator lights. and fall off in time.

Benefits of technology

It improves the adsorption efficiency in automated production, saves personnel resources, solves the problem of material failure to fall off in time, and improves production efficiency for enterprises.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The reversible air outlet vacuum adsorption device comprises a shell with an opening end and an adsorption panel connected with the opening end of the shell, mechanical arm installation holes are formed in the opening end of the shell in a mirroring mode, and the end face of the shell is connected with a pressure regulating valve and a digital display negative pressure sensor through an internal air channel port. A vacuum pump indicating lamp hole and a three-way electromagnetic valve indicating lamp hole are formed above the digital display negative pressure sensor, a power line penetrating hole is further formed in the end face adjacent to the end face of the indicating lamp hole, a power line penetrates out of the power line penetrating hole to be connected with a power source, and a vacuum pump and a three-way electromagnetic valve are arranged in the shell and connected through multiple internal air channels. By adopting the combination of the multiple internal air passages, the multi-position three-way electromagnetic valve and the vacuum pump, the problem that in automatic production, when a mechanical arm is used for adsorbing light and small materials, the materials cannot fall off from the suction cup in time at the designated position is effectively solved, and the production efficiency of enterprises is improved.
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Description

Technical Field

[0001] The present application relates to the field of vacuum adsorption devices, and in particular to a reversible air outlet vacuum adsorption device. Background Art

[0002] The working principle of the vacuum adsorption device is to form a temporary sealed space between the adsorption mechanism and the surface of the adsorbed object after the adsorption mechanism comes into contact with the adsorbed object. The air in the sealed space is extracted or thinned by an external air compressor to generate a pressure difference between the inside and the outside, so that the adsorption mechanism adsorbs the object. The external air compressors currently on the market are costly and difficult to adsorb thin and fragile materials that are difficult to control. Therefore, there is an urgent need for an adsorption device that can perform non-harmful and precise actions on light and fragile materials. Utility Model Content

[0003] The purpose of the present application is to improve the problem that the adsorbed materials cannot be promptly and accurately removed after reaching the designated position when the traditional adsorption device is performing adsorption and transportation operations on the materials which are difficult to adsorb and control and the light and fragile materials. Compared with the prior art, a reversible air outlet vacuum adsorption device is provided, including a shell with an open end and an adsorption panel connected with the open end thereof, a manipulator mounting hole is provided at the upper end of the shell, a pressure regulating valve and a digital negative pressure sensor are connected with the internal airway through the internal airway port, a vacuum pump indicator light hole and a three-way solenoid valve indicator light hole are provided above the digital negative pressure sensor, and a power cord through-hole is also provided on the end face adjacent to the end face of the indicator light hole for the power cord to pass through and connect to the power supply, a vacuum pump and a three-way solenoid valve are provided in the shell, and are interconnected through the internal airway, and the adsorption panel is also provided with a suction cup detachably connected thereto.

[0004] Further, the three-way solenoid valve includes a three-way solenoid valve 1 and a three-way solenoid valve 2;

[0005] Furthermore, the exhaust port of the three-way solenoid valve 1 and the air outlet of the three-way solenoid valve 2 are connected to the outside;

[0006] Further, the internal airway includes internal airway one, internal airway two, and internal airway three;

[0007] Further, each end of the internal airway 1 is connected to a suction cup, a pressure regulating valve, and a digital negative pressure sensor, and the air outlet a of the three-way solenoid valve 1 and the exhaust port b of the three-way solenoid valve 2 are connected;

[0008] Further, both ends of the second internal air passage are respectively connected to the air inlet a of the first three-way solenoid valve and the exhaust hole of the vacuum pump;

[0009] Further, both ends of the internal air passage 3 are respectively connected to the vacuum pump charging hole and the air inlet b of the three-way solenoid valve 2;

[0010] Furthermore, the adsorption panel also includes a transfer plate sealing ring.

[0011] Compared with the prior art, the advantages of this application are:

[0012] Compared with traditional adsorption devices, the utility model adopts a combination of multiple internal air channels, multi-position solenoid valves and built-in vacuum pumps, which effectively solves the problem that when a manipulator is used to adsorb light and small materials in automated production, the materials cannot fall off from the suction cup in time at the designated position. This improves production efficiency for enterprises, saves manpower resources, has market prospects, and is suitable for promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main structure of this application;

[0014] Figure 2 This is a schematic diagram of the adsorption panel structure of this application;

[0015] Figure 3 This is a schematic diagram of the explosion structure of this application;

[0016] Figure 4 This is a schematic diagram of the internal airway structure of this application;

[0017] Figure 5 This is a connection diagram of a three-way solenoid valve of the present application;

[0018] Figure 6 This is a schematic diagram of the second connection of the three-way solenoid valve of this application;

[0019] Figure 7 This is a schematic diagram of air flow during adsorption for this application;

[0020] Figure 8 A schematic diagram of the air flow direction when blowing for this application;

[0021] Fig. 9 This is a schematic diagram of the air flow direction when the suction cup mouth is static for this application.

[0022] Description of the numbers in the figure:

[0023] Shell 1, pressure regulating valve 11, digital negative pressure sensor 12, vacuum pump indicator light hole 13, three-way solenoid valve indicator light hole 14, power cord 15, manipulator mounting hole 16, adsorption panel 2, adapter plate sealing ring 21, suction cup 3, vacuum pump 4, vacuum pump suction hole 41, vacuum pump exhaust hole 42, three-way solenoid valve one 5, air inlet a51, exhaust port a52, air outlet a53, three-way solenoid valve two 6, air inlet b61, exhaust port b62, air outlet b63, internal air duct one 71, internal air duct two 72, internal air duct three 73. DETAILED DESCRIPTION

[0024] The embodiments will be combined with the drawings in the specification to clearly and completely describe the technical solution of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making any creative work shall fall within the scope of protection of the present application.

[0025] In the description of the present invention, it is necessary to understand that the terms "center", "upper", "lower", "inside", "outside", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] Embodiment 1:

[0027] The utility model provides a reversible air outlet adsorption device, please refer to Figure 1 , including a shell 1 and an adsorption panel 2 engaged therewith, the shell 1 is provided with an open end, the open end is engaged with the adsorption panel 2, the manipulator mounting hole 16 is opposite to the open end, and there are four end faces enclosed by an inner hollow between the open end and the end of the manipulator mounting hole 16, the pressure regulating valve 11 and the digital negative pressure sensor 12 are arranged on one of the end faces, and a vacuum pump indicator light hole 13 and two three-way solenoid valve indicator light holes 14 are arranged above the digital negative pressure sensor 12, the vacuum pump indicator light hole 13 and the three-way solenoid valve indicator light hole 14 are arranged in a triangle in sequence from top to bottom, and a through hole for a power cord 15 to pass through is provided on the end face adjacent to the end face of the vacuum pump indicator light hole 13.

[0028] like Figure 2-6 As shown, the adsorption panel 2 is provided with an adapter plate sealing ring 21 and a suction cup 3, the adsorption panel 2 is fixedly connected to the outer shell 1 with screws, the suction cup 3 is arranged in the middle of the adsorption panel 2, and the material of the suction cup 3 is preferably silicone, so that it can fit the adsorbed object more comprehensively, more smoothly and more firmly, and the adsorption panel 2 is provided with a vacuum pump 4, a three-way solenoid valve 1 5, a three-way solenoid valve 2 6 and a plurality of internal air passages in the direction of the opening end of the outer shell 1, and a sealing ring is provided at the connection between the vacuum pump 4 and the internal air passage to prevent air leakage and the like from occurring during operation, which affects the operation effect, the three-way solenoid valve 1 5 is provided with an air inlet a51, an exhaust port a52 and an air outlet a53, and the exhaust port a52 is connected to the outside air; the three-way solenoid valve 2 6 is provided with an air inlet b61, an exhaust port b62 and an air outlet b63, and the air outlet b is connected to the outside air.

[0029] The internal airway is divided into internal airway 1 71, internal airway 2 72, and internal airway 3 73. The internal airway 1 71 starts from the suction cup interface and extends inward to be divided into three. A plug is provided at the middle airway port. Another airway is connected to the pressure regulating valve 11, and another airway is connected to the digital negative pressure sensor 12. The airway is divided into two at the point leading to the digital negative pressure sensor 12, one end of which is connected to the digital negative pressure sensor 12, and the other end extends to the outer shell and is connected to the exhaust port b62 of the three-way solenoid valve 2 6, and a plug is provided at the port near the outer shell. The internal air duct 2 72 starts from the connection of the air inlet a51 of the three-way solenoid valve 5, and extends to the bottom of the vacuum pump 4 and is divided into two, one end continues to extend outward, and a plug is provided at the port near the outer shell, and the other end is connected to the vacuum pump exhaust hole 42; the internal air duct 3 73 starts from the vacuum pump charging hole 41, one end is connected to the air inlet b61 of the three-way solenoid valve 2 6, and the other end extends outward to the port near the outer shell and a plug is provided.

[0030] like Figure 7-8 As shown, when in use, for the adsorption process of light materials, the required pressure is first set through the pressure regulating valve 12, and the vacuum pump 4 starts to work. At this time, the outlet b63 of the three-way solenoid valve 26 is closed, the exhaust port b62 and the air inlet b61 are opened, the exhaust port b62 is connected to the air inlet b63, and the air between the suction cup 3 and the material passes through the internal airway 1 71, the exhaust port b62 of the three-way solenoid valve 26, the air inlet b61 of the three-way solenoid valve 26, the internal airway 3 73, and enters the vacuum pump from the vacuum pump suction hole 41, and then passes through the vacuum pump exhaust hole 42, and passes through the internal airway 2 72, the air inlet a51 of the three-way solenoid valve 15 in turn, and finally enters the exhaust port a52 of the three-way solenoid valve 15 for exhaust. At this time, the air outlet a53 of the three-way solenoid valve 15 is closed, and the adsorption operation is completed; when placing the material, the vacuum pump 4 works, and the air is discharged from the three The air enters through the outlet b63 of the three-way solenoid valve 26. At this time, the exhaust port b62 of the three-way solenoid valve 26 is closed, the outlet b63 and the inlet b61 are opened, the outlet b63 is connected to the inlet b61, and the exhaust port b62 is closed; the inlet a51 and the outlet a53 of the three-way solenoid valve 15 are opened, the inlet a51 and the outlet a53 are connected, and the exhaust port a52 is closed. The air passes through the outlet b63, the inlet b61, and the internal airway 3 73 of the three-way solenoid valve 26 in turn, enters the vacuum pump 4 through the vacuum pump suction hole 41, and enters the internal airway 2 72, the inlet a51 of the three-way solenoid valve 15, the outlet a53 of the three-way solenoid valve 15, and the internal airway 1 71 from the vacuum pump exhaust hole 42 in turn, and enters the suction cup 3. The vacuum is broken while blowing, and the material falls off the suction cup 3. At this point, the entire operation process from adsorption to placement is completed.

[0031] like Fig. 9As shown, to adsorb light and small objects, such as foam balls of a few millimeters in size, the suction cup mouth needs to remain static before adsorbing the product. If it is in the state of suction or blowing, a vortex airflow will be generated at the suction cup mouth, which will affect the desired adsorbed product and increase the product defect rate. When the suction cup mouth is static, the vacuum pump 4 works, the air outlet b63 and the air inlet b61 of the three-way solenoid valve 2 are opened, the air outlet b63 and the air inlet b61 are connected, and the exhaust port b62 is closed; the air inlet a of the three-way solenoid valve 15 is closed. 51 and exhaust port a52 are open, the air inlet a51 and the exhaust port a52 are connected, and the air outlet a53 is closed. Air enters from the air outlet b63 of the three-way solenoid valve 26, enters the internal airway 3 73 through the air inlet b61 of the three-way solenoid valve 26, enters the vacuum pump suction hole 41, and then enters the internal airway 2 72 from the vacuum pump exhaust hole 42, and enters the exhaust port a52 of the three-way solenoid valve 15 through the air inlet a51 of the three-way solenoid valve 15 to be exhausted, so that the suction cup mouth remains static.

[0032] Compared with traditional adsorption devices, the utility model adopts a combination of multiple internal airways, multi-position three-way solenoid valves and built-in vacuum pumps, which effectively solves the problem of poor adsorption effect and failure of materials to fall off in time at the designated position when using a manipulator to adsorb light and small materials in automated production. It improves production efficiency for enterprises, saves personnel resources, has market prospects, and is suitable for promotion and application.

[0033] The above is only the best implementation method adopted by this application in combination with current actual needs, but the protection scope of this application is not limited to this.

Claims

1. A reversible air outlet vacuum adsorption device, comprising a housing (1) provided with an open end and an adsorption panel (2) connected to the open end, characterized in that: A manipulator mounting hole (16) is provided at the upper end of the housing (1); a pressure regulating valve (11) and a digital negative pressure sensor (12) are connected to the internal airway through an internal airway port; a vacuum pump indicator light hole (13) and a three-way solenoid valve indicator light hole (14) are provided above the digital negative pressure sensor (12); a power line (15) through-hole is also provided on the end surface adjacent to the end surface of the indicator light hole, through which the power line (15) is passed to connect to a power source; a vacuum pump (4) and a three-way solenoid valve are provided in the housing (1), and are connected to each other through the internal airway; and the adsorption panel (2) is also provided with a suction cup (3) detachably connected thereto.

2. A reversible air outlet vacuum adsorption device according to claim 1, characterized in that: The three-way solenoid valve comprises a three-way solenoid valve 1 (5) and a three-way solenoid valve 2 (6).

3. A reversible air outlet vacuum adsorption device according to claim 2, characterized in that: The exhaust port a (52) of the three-way solenoid valve 1 (5) and the exhaust port b (63) of the three-way solenoid valve 2 (6) are in communication with the outside.

4. The reversible air outlet vacuum adsorption device according to claim 1, characterized in that: The internal airway includes internal airway one (71), internal airway two (72), and internal airway three (73).

5. The reversible air outlet vacuum adsorption device according to claim 4, characterized in that: Each end of the internal air passage 1 (71) is connected to a suction cup (3), a pressure regulating valve (11), a digital negative pressure sensor (12), and is connected to an air outlet a (53) of a three-way solenoid valve 1 (5) and an exhaust port b (62) of a three-way solenoid valve 2 (6).

6. The reversible air outlet vacuum adsorption device according to claim 4, characterized in that: The two ends of the second internal air passage (72) are respectively connected to the air inlet a (51) of the first three-way electromagnetic valve (5) and the exhaust hole (42) of the vacuum pump.

7. The reversible air outlet vacuum adsorption device according to claim 4, characterized in that: The two ends of the internal air passage three (73) are respectively connected to the vacuum pump charging hole (41) and the air inlet b (61) of the three-way solenoid valve two (6).

8. The reversible air outlet vacuum adsorption device according to claim 1, characterized in that: The adsorption panel (2) also includes an adapter plate sealing ring (21).