Perforating device for antistatic film

The punching device addresses adjustability issues by using an eccentric adjustment assembly and synchronized film handling to prevent film shifting, ensuring precise punching and reducing wrinkles in antistatic films.

CN222200794UActive Publication Date: 2024-12-20SHANTOU GUANHUA FILM IND
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Patent Information

Application Number
CN202323479269.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2024-12-20
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

Existing antistatic film punching devices suffer from poor adjustability of screws, difficulty in manual screwing, and low adjustment accuracy, leading to wrinkles and defective products during the punching process.

Method used

A punching device with an eccentric adjustment assembly for adjusting the distance between upper and lower pressure wheels, synchronized film leveling and collection, and a driving assembly to prevent film pulling, featuring a handle for easy height adjustment and a leveling mechanism with gears for precise alignment.

Benefits of technology

Enhances adjustability, prevents film shifting, and ensures accurate punching by adjusting to different film thicknesses, reducing wrinkles and improving the quality of the punching process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a punching device for an antistatic film, which relates to the technical field of film processing equipment and comprises a base, a back plate is fixed at the rear end of the base, a feeding disc, a leveling mechanism and a receiving roller are respectively mounted on the back plate, and a punching block with a plurality of punching columns is arranged at the front end of the base in a lifting manner. The leveling mechanism comprises an upper pressing wheel and a lower pressing wheel which are in gear transmission, and an eccentric adjusting assembly used for adjusting the distance between the upper pressing wheel and the lower pressing wheel is arranged between the upper pressing wheel and the back plate. Compared with the prior art, the distance between the upper pressing wheel and the lower pressing wheel is adjusted in an eccentric adjustment mode so as to be matched with film products with different thicknesses, and operation is more convenient.
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Description

Technical Field

[0001] The utility model relates to a punching device, in particular to a punching device for an antistatic film, belonging to the technical field of film processing equipment. Background Art

[0002] Some antistatic films are punched based on specific needs during production. However, wrinkles may form on the film during the punching process, resulting in defective products. After searching, a film punching device is disclosed in the patent with publication number CN218365201U. The applicant believes that the design still has the following defects to be improved, specifically: the screw is relatively weak in adjustability, it is not easy to screw in the screw manually, and the adjustment accuracy is poor.

[0003] Therefore, the applicant has made further improvements to the technical solution, thereby proposing a new punching device in order to optimize the deficiencies in the original solution. Utility Model Content

[0004] In view of the above-mentioned deficiencies in the prior art, the utility model provides a punching device for an antistatic film.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a punching device for antistatic film, comprising a base, a back plate is fixed to the rear end of the base, a discharge tray, a leveling mechanism and a receiving roller are respectively installed on the back plate, and a punching block with a plurality of punching columns is lifted and lowered at the front end, the leveling mechanism comprises an upper pressure wheel and a lower pressure wheel driven by gears, and an eccentric adjustment component for adjusting the distance between the upper pressure wheel and the lower pressure wheel is arranged between the upper pressure wheel and the back plate; after the film passes through the leveling mechanism for leveling, it is punched by the punching block and finally rolled up by the receiving roller.

[0006] Preferably, the eccentric adjustment assembly comprises a fixed shaft which is arranged on the back plate and has an eccentric shaft rotatably sleeved on the outer side, the upper pressure wheel is rotatably sleeved on the outer side of the eccentric shaft, and a handle is detachably fixed on the end thereof.

[0007] Preferably, the lower pressure wheel is fixedly sleeved on the outside of the rotating shaft provided on the back plate, and the upper pressure wheel and the lower pressure wheel are respectively locked and connected with gears for transmission cooperation.

[0008] Preferably, it also includes an axis pressing frame, and the front ends of the fixed shaft and the rotating shaft penetrate into the axis pressing frame.

[0009] Preferably, the leveling mechanism and the receiving roller are synchronously driven by a driving assembly, which includes a driving motor whose motor shaft is connected to a transmission wheel I, the receiving roller is connected to a transmission wheel II, and the leveling mechanism is connected to corresponding transmission wheels I and II.

[0010] Preferably, the punching block slides horizontally on a frame provided on the base so as to be close to or away from the film position.

[0011] Preferably, a punching seat with a plurality of through holes is fixed to the base.

[0012] A punching seat is fixed on the base, and a plurality of through holes matching the punching columns are formed on the punching seat.

[0013] Compared with the prior art, the utility model has at least the following advantages:

[0014] 1. The distance between the upper and lower pressing wheels is adjusted by eccentric adjustment to match film products of different thicknesses, making operation more convenient;

[0015] 2. The flattening mechanism can flatten the film in advance and has a limiting effect on the pulled film, which can prevent the film from shifting when it moves to the punching seat;

[0016] 3. The film leveling and material collection are realized synchronously by a driving motor, so the film is not easily pulled during the traction process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 yes Figure 1 Schematic diagram of the back side.

[0019] Figure 3 It is a structural diagram of the leveling mechanism.

[0020] Figure 4 It is a schematic diagram of the combination of the eccentric shaft and the handle.

[0021] Figure 5 It is a schematic diagram of the structure of the handle.

[0022] In the figure, 1-base; 101-back plate; 102-frame; 1021-slider Ⅰ; 1022-slider Ⅱ; 103-high platform; 2-discharging tray; 3-leveling mechanism; 301-upper pressure wheel; 3011-fixed shaft; 3012-eccentric shaft; 30121-flat key; 3013-handle; 30131-slot; 302-lower pressure wheel; 3021-rotating shaft; 303-gear; 304-pressure frame; 4-collecting roller; 5-punching block; 501-lifting cylinder; 502-punching column; 6-guide roller; 7-driving assembly; 701-driving motor; 702-transmission wheel Ⅰ; 703-transmission wheel Ⅱ; 8-push cylinder; 9-L-type connecting plate; 901-fine-tuning cylinder; 10-punching seat; 11-limiting table. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figure 1-Figure 5 As shown: a punching device for antistatic film, comprising a base 1, a back plate 101 is fixed to the rear end of the base 1, a discharge tray 2, a leveling mechanism 3 and a receiving roller 4 are respectively installed on the back plate 101, and a punching block 5 is arranged at the front end through a lifting cylinder 501, and a plurality of punching columns 502 are evenly distributed below the punching block 5; after the film is discharged through the discharge tray 2, it will penetrate into the leveling mechanism 3 for leveling, and then the punching block 5 will perform holes, and the punched film will be guided to the receiving roller 4 through the base 1 and a plurality of guide rollers 6 arranged on the back plate 101, and will be wound up by the receiving roller 4.

[0025] Specifically, the flattening mechanism 3 includes an upper pressing wheel 301 and a lower pressing wheel 302 which are arranged up and down and are synchronously driven with each other. An eccentric adjustment component is also arranged between the upper pressing wheel 301 and the back plate 101, and the eccentric adjustment component can adjust the height of the upper pressing wheel 301 to ensure that it and the lower pressing wheel 302 can press films of different thicknesses.

[0026] Furthermore, the eccentric adjustment assembly includes a fixed shaft 3011 mounted on the back plate 101, and an eccentric shaft 3012 is rotatably sleeved on the outside of the fixed shaft 3011. The upper pressing wheel 301 is also rotatably sleeved on the outside of the eccentric shaft 3012, specifically, the inner center of the eccentric shaft 3012 is concentric with the center of the fixed shaft 3011, and the outer center is concentric with the center of the upper pressing wheel 301.

[0027] Furthermore, a rotating shaft 3021 is also installed on the back plate 101 , and the lower pressing wheel 302 is fixedly sleeved on the outer side of the rotating shaft 3021 .

[0028] Furthermore, the synchronous transmission of the upper pressing wheel 301 and the lower pressing wheel 302 is realized by two identical and meshing gears 303. The gear 303 of the upper pressing wheel 301 is rotatably sleeved on the outside of the eccentric shaft 3012 and is locked and fixed with the upper pressing wheel 301; while the gear 303 of the lower pressing wheel 302 is directly fixedly sleeved on the outside of the rotating shaft 3021, so that it is fixed to the lower pressing wheel 302 and the rotating shaft 3021; ​​when the rotating shaft 3021 drives the lower pressing wheel 302 to rotate, the upper pressing wheel 301 will also rotate together due to the cooperation between the two gears 303, thereby flattening the film.

[0029] Furthermore, the ends of the fixed shaft 3011 and the rotating shaft 3021 are also equipped with a pressure frame 304, which is used to keep the upper pressure wheel 301 and the lower pressure wheel 302 parallel to each other and maintain the stability of the smoothing action. At the same time, bearings can be set at the rotating connection of the component.

[0030] As described above, the height adjustment of the upper pressing wheel 301 is achieved by rotating the eccentric shaft 3012, so an auxiliary device is required to drive the eccentric shaft 3012 to rotate. In this embodiment, the auxiliary device is a handle 3013 that is detachably fixedly connected to the eccentric shaft 3012. Specifically, the handle 3013 is annularly provided with a plurality of slots 30131, and the eccentric shaft 3012 is equipped with a flat key 30121, which can be matched with one of the plurality of slots 30131, so that the handle 3013 and the eccentric shaft 3012 are mutually engaged and fixed; at the same time, the side of the handle 3013 is also in contact with the side wall of the pressure frame 304, so that there is a certain damping feeling when rotating.

[0031] Furthermore, the leveling mechanism 3 and the receiving roller 4 are synchronously driven by the same set of driving components 7 to prevent the film from being pulled and broken during traction.

[0032] Specifically, the driving assembly 7 includes a driving motor 701 mounted on the back plate 101, the motor shaft of which is connected to a transmission wheel I 702, the receiving roller 4 is connected to a transmission wheel II 703, and the rotating shaft 3021 of the lower pressing wheel 302 is connected to the corresponding transmission wheels I 702 and II

[0033] 703, the transmission wheel I 702 and the transmission wheel II 703 are both located on the back of the back plate, the two transmission wheels I 702 are connected by a transmission belt I, and the two transmission wheels II 703 are connected by a transmission belt II.

[0034] like Figure 1 , Figure 2As shown, a frame 102 is also installed on the base 1, and horizontal slide rails (slide rail Ⅰ, slide rail Ⅱ) are respectively arranged on the upper and lower sides of the frame 102, through which the punching block 5 and the lifting cylinder 501 can slide horizontally on the frame 102, so as to approach or move away from the film position. Specifically, two sliders Ⅰ1021 (slide rail ⅠA, slider ⅠB) are slidably arranged on the slide rail Ⅰ located above the frame 102, a horizontal push cylinder 8 is transversely fixed on the frame 102, and its cylinder shaft is connected to the slider ⅠA, and the lifting cylinder 501 is installed on the slider ⅠB through an L-shaped connecting plate 9, and a fine-tuning cylinder 901 is fixed on the L-shaped connecting plate 9, and its cylinder shaft is connected to the cylinder shaft connecting block installed on the above-mentioned slider ⅠA; at the same time, the lifting cylinder 501 itself is also slidably installed on the slide rail Ⅱ located below the frame 102 through the slider Ⅱ1022. When the punching block 5 is driven by the push cylinder 8 to move to the approximate position, it is further driven by the fine-tuning cylinder 901 to move to the accurate position; the punching block 5 is designed to be horizontally slidable in order to leave a certain operating space when the film is manually pulled.

[0035] Furthermore, a punching seat 10 is fixed on the base 1 , and a plurality of through holes matching the punching columns 502 are formed on the punching seat 10 .

[0036] Furthermore, a limiting platform 11 is provided between the leveling mechanism 3 and the punching seat 10 , and the limiting platform 11 is formed with a limiting wall matching the width of the film.

[0037] Furthermore, a high platform 103 composed of several vertical plates is provided at the front end of the base 1, and the punching seat 10 and the limit platform 11 are installed on the top of the high platform 103. The high platform 103 forms a cavity penetrating the front and rear ends. After the film is punched, it can be introduced into the cavity by the guide roller 6 and pass through the opening at the other end of the cavity to the receiving roller 4.

[0038] The action process of this design is roughly as follows: after the rolled film is pulled out from the unloading tray, it is first inserted between the upper and lower pressure wheels to be flattened, and then when passing the position of the punching block, the drive motor will stop briefly and the punching block will punch holes in the film. After the punching process, the drive motor resumes action and continues to pull out the next section of the film, and so on and so forth until the film is completely rolled up.

[0039] The principle of eccentric adjustment is as follows: when the handle is rotated, the handle can drive the eccentric shaft to rotate, thereby controlling the upper pressure wheel to move up or down a certain distance. At this time, the distance between the upper and lower pressure wheels can be adjusted to ensure that film products of different thicknesses can be pressed (this adjustment method is fine-tuning and will not affect the gear transmission).

[0040] The terms used in this utility model are only for the purpose of describing specific embodiments and are not intended to limit this application. Unless otherwise defined, the technical terms or scientific terms used in this utility model should be understood by people with ordinary skills in the field. Unless otherwise specified, the words "upper", "lower", "front", "back" and the like are only for the convenience of description and are not limited to a position or a spatial orientation.

Claims

1. A punching device for an antistatic film, comprising a base (1), characterized in that: A back plate (101) is fixed at the rear end of the base (1), and a material discharge tray (2), a leveling mechanism (3) and a material receiving roller (4) are respectively installed on the back plate (101), and a punching block (5) with a plurality of punching columns (502) is arranged at the front end for lifting, and the leveling mechanism (3) comprises an upper pressing wheel (301) and a lower pressing wheel (302) driven by a gear (303), and an eccentric adjustment component for adjusting the distance between the upper pressing wheel (301) and the lower pressing wheel (302) is arranged between the upper pressing wheel (301) and the back plate (101).

2. The punching device for an antistatic film according to claim 1, characterized in that: The eccentric adjustment assembly comprises a fixed shaft (3011) arranged on the back plate (101) and having an eccentric shaft (3012) rotatably sleeved on the outer side, the upper pressing wheel (301) is rotatably sleeved on the outer side of the eccentric shaft (3012), and a handle (3013) is detachably fixed on the end thereof.

3. The punching device for an antistatic film according to claim 2, characterized in that: The lower pressing wheel (302) is fixedly sleeved on the outer side of the rotating shaft (3021) provided on the back plate (101), and the upper pressing wheel (301) and the lower pressing wheel (302) are respectively locked and connected with a gear (303) for transmission cooperation.

4. The punching device for an antistatic film according to claim 1, characterized in that: The leveling mechanism (3) and the receiving roller (4) are synchronously driven by a driving assembly (7).

5. The punching device for an antistatic film according to claim 1, characterized in that: The punching block (5) slides horizontally on a frame (102) provided on the base (1), thereby approaching or moving away from the film position.

6. A punching device for an antistatic film as claimed in any one of claims 1 to 5, characterized in that: The base (1) is fixed with a punching seat (10) having a plurality of through holes.