Punching device for cross beam of IBC (intermediate bulk container)
By introducing clamping flip assembly and upper punching assembly into the IBC ton barrel beam punching device, the problem that the beam can only punch one surface in the prior art is solved, and the cross-bowing and multi-surface punching of the beam are realized, improving the flip of the beam and the improvement of the punching of the beam. Work efficiency.
Patent Information
- Application Number
- CN202420884160.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing IBC ton-barrel cross beam punching device can only punch one surface on the circumference, requiring loosening of the clamps and manually flipping the cross beam to handle other surfaces, resulting in inefficiency.
A device is designed including a clamping flip assembly and an upper punching assembly. The clamping flip assembly enables the fixing and flip of the cross beam through the motor and the cylinder, allowing punching of different surfaces of the cross beam, and the side punching assembly is used for processing. Side of the beam.
The cross beam can be turned after clamping and fixing, which improves the punching efficiency of different surfaces on the circumferential surface and simplifies the operation process.
Smart Images

Figure CN222200872U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of IBC ton barrels, and specifically to an IBC ton barrel crossbeam punching device. Background Art
[0002] IBC barrel is a large-capacity container used to store and transport liquids and bulk materials. It usually consists of a metal beam and a detachable plastic container. Its capacity is usually between 500 liters and 1500 liters. This container plays an important role in modern warehousing and transportation of liquid products.
[0003] In the production process of IBC barrels, crossbeams are needed to facilitate the connection of crossbeams, fix grommets, install parts or wiring, etc., so they need to be punched;
[0004] For example, the patent with publication number CN216226396U specifically discloses an automated punching device for IBC barrel beams, which uses a cylinder to push a clamping block to clamp the beam, then switches the punching head through a switching mechanism, and finally drives the punching head downward through a cylinder to punch the beam;
[0005] However, in the implementation process of the above patent, after the crossbeam is fixed, only one surface on its circumference can be punched. When punching other surfaces on the circumference is required, the clamping block needs to be loosened and the crossbeam needs to be manually flipped before punching, which reduces the work efficiency.
[0006] Therefore, it is necessary to provide an IBC barrel beam punching device to solve the above problems.
[0007] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention
[0008] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide an IBC bucket beam punching device to achieve the effect of flipping the beam.
[0009] The technical solution adopted by the present application to solve its technical problems is: an IBC ton barrel beam punching device, including a machine body; two sets of upper punching assemblies, which are installed on the machine body and are used for punching the beam; two sets of clamping and flipping assemblies, which are installed on the machine body and are suitable for fixing and flipping operations of the beam, and the clamping and flipping assemblies include: a mounting plate, which is installed on the machine body; a motor, which is installed on the mounting plate, and a rotating rod is installed at the output end of the motor; a clamping part, which is installed on the end of the rotating rod away from the motor; and two sets of clamping plates, which are installed on the clamping part.
[0010] Furthermore, a fixing block is fixedly mounted on the machine body, and part of the rotating rod is rotatably mounted inside the fixing block.
[0011] Furthermore, the upper punching assembly includes an electric cylinder fixedly mounted on the machine body, a pressure rod fixedly mounted on the output end of the electric cylinder, a connecting plate fixedly mounted on the pressure rod, and an upper punch fixedly mounted on the connecting plate.
[0012] Furthermore, side punching assemblies are fixedly mounted on both sets of clamping and flipping assemblies.
[0013] Furthermore, the side punching assembly includes a pad fixedly mounted on the fixed block, a cylinder fixedly mounted on the pad, a push rod fixedly mounted on the output end of the cylinder, a push plate fixedly mounted on the end of the push rod away from the cylinder, and two sets of side punches fixedly mounted on the push plate.
[0014] Furthermore, both sets of clamping plates are provided with circular holes for punching, and the circular holes and the side punch are located on the same axis.
[0015] The beneficial effect of the present application is that the IBC ton barrel beam punching device provided in the present application can continue to flip the beam after clamping and fixing it through the clamping and flipping assembly, so as to punch different surfaces on the circumferential surface of the beam, thereby achieving the effect of flipping the beam.
[0016] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0018] In the attached picture:
[0019] Figure 1 This is an overall schematic diagram of the IBC barrel beam punching device in this application;
[0020] Figure 2 for Figure 1 The overall schematic diagram from another perspective;
[0021] Figure 3 for Figure 2 The enlarged schematic diagram of point A in the middle;
[0022] Figure 4 for Figure 2 The enlarged schematic diagram of point B in the middle;
[0023] Among them, the reference numerals in the figure are:
[0024] 1. Machine body; 2. Clamping and flipping assembly; 21. Mounting plate; 22. Motor; 23. Fixing block; 24. Clamping part; 25. Clamping plate; 3. Upper punching assembly; 31. Electric cylinder; 32. Connecting plate; 33. Upper punch; 4. Side punching assembly; 41. Cylinder; 42. Push rod; 43. Push plate; 44. Side punch; 45. Pad; 5. Ton barrel crossbeam frame; 51. Arc; 52. Through hole. DETAILED DESCRIPTION
[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0026] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0027] like Figure 1 As shown, the present application provides an IBC ton barrel beam punching device, which is applied to the punching operation of the IBC ton barrel upper beam frame 5. The punching device includes a body 1, on which two sets of clamping and flipping assemblies 2 are fixedly installed. The clamping and flipping assemblies 2 are used to flip the beam to ensure processing efficiency. At the same time, two sets of upper punching assemblies 3 are fixedly installed on the body 1. The upper punching assemblies 3 are used for punching processing of the beam. Specifically:
[0028] like Figure 1 and Figure 3-Figure 4 As shown, the clamping and flipping assembly 2 includes a mounting plate 21 fixedly mounted on the machine body 1, a motor 22 is fixedly mounted on the mounting plate 21, a rotating rod (not shown in the figure) is fixedly mounted on the output end of the motor 22, and a clamping portion 24 is fixedly mounted on the end of the rotating rod away from the motor 22, and two groups of clamping plates 25 are fixedly mounted on the clamping portion 24, and the clamping plates 25 are provided with an arc surface for fixing;
[0029] At the same time, a fixed block 23 is fixedly installed on the body 1, and part of the rotating rod is rotatably installed inside the fixed block 23 to support the rotating rod;
[0030] It should be noted that the clamping part 24 is an existing pneumatic finger, and the specific structure and principle are not described in detail here;
[0031] like Figure 1As shown, the upper punching assembly 3 includes an electric cylinder 31 fixedly mounted on the machine body 1, a pressure rod (not shown in the figure) is fixedly mounted on the output end of the electric cylinder 31, and a connecting plate 32 is fixedly mounted on the pressure rod, and an upper punch 33 is fixedly mounted on the connecting plate 32. The push rod 42 drives the connecting plate 32 to press down under the drive of the electric cylinder 31, thereby driving the punch to punch the beam;
[0032] In summary, when punching holes in the ton barrel beam frame 5, the two ends of the ton barrel beam frame 5 are placed between the two groups of clamping plates 25, and then the clamping parts 24 are used to drive the clamping plates 25 to move closer or farther from each other, thereby clamping or loosening the ton barrel beam frame 5. After clamping, the electric cylinder 31 is started, and the electric cylinder 31 drives the punching head downward to punch holes in the ton barrel beam frame 5. When it is necessary to punch holes in other surfaces on the circumferential surface of the ton barrel beam frame 5, the motor 22 is started, and the push rod 42 is rotated to drive the clamping part 24 to rotate, thereby driving the ton barrel beam frame 5 fixed by the two groups of clamping plates 25 to rotate. After rotating to a suitable position, the upper punching assembly 3 is used to punch holes thereon.
[0033] like Figure 4 As shown, a circular arc 51 is provided on the ton barrel beam frame 5, and a through hole 52 is provided on the circular arc 51. The through hole 52 is used to connect the ton barrel beam frame 5 with the pallet to make the connection between the two more secure. Therefore, in the actual punching operation, the through hole 52 needs to be processed;
[0034] In the above punching process, the punching method can only be performed from top to bottom, and the side of the ton barrel beam frame 5 cannot be punched. In order to solve this problem, a side punching assembly 4 is fixedly installed on the two sets of clamping and flipping assemblies 2. The side punching assembly 4 is used for punching the arc part of the ton barrel beam frame 5. Specifically:
[0035] like Figure 3-Figure 4 As shown, the side punching assembly 4 includes a backing plate 45 fixedly mounted on the fixed block 23, a cylinder 41 fixedly mounted on the backing plate 45, a push rod 42 fixedly mounted on the output end of the cylinder 41, a push plate 43 fixedly mounted on the end of the push rod 42 away from the cylinder 41, and two groups of side punches 44 fixedly mounted on the push plate 43, and circular holes for punching processing are opened on the two groups of clamping plates 25, and the circular holes and the side punches 44 are on the same axis;
[0036] When it is necessary to punch the arc 51 part of the ton barrel beam frame 5 (such as Figure 4 As shown), the cylinder 41 is started, and the push plate 43 is driven to move by the push rod 42, thereby driving the punch to punch the side of the beam, and the flattened and bent part of the side of the beam is now in contact with the surface of the clamping plate 25, and the side punch 44 performs the punching operation through the cooperation of the round hole;
[0037] And when the ton barrel cross beam frame 5 is connected to the pallet, an adjustable matching hole is provided on the pallet, so that the positions of the through holes 52 of different types of ton barrel cross beam frames 5 can be set at the same position, and then adjusted and installed through the matching holes.
[0038] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. IBC barrel beam punching device, characterized by: include Body (1); Two sets of upper punching assemblies (3), the upper punching assemblies (3) being mounted on the machine body (1), and the upper punching assemblies (3) being used for punching the crossbeam; Two groups of clamping and flipping assemblies (2), the clamping and flipping assemblies (2) are mounted on the machine body (1), the clamping and flipping assemblies (2) are suitable for fixing and flipping operations of the crossbeam, and the clamping and flipping assemblies (2) include: A mounting plate (21), wherein the mounting plate (21) is mounted on the machine body (1); A motor (22), wherein the motor (22) is mounted on the mounting plate (21), and a rotating rod is mounted on the output end of the motor (22); A clamping portion (24), the clamping portion (24) being mounted on an end of the rotating rod away from the motor (22); Two groups of clamping plates (25), wherein the clamping plates (25) are mounted on the clamping portion (24); A fixing block (23) is fixedly mounted on the machine body (1), and part of the rotating rod is rotatably mounted inside the fixing block (23); The two groups of clamping and flipping assemblies (2) are both fixedly mounted with side punching assemblies (4); The side punching assembly (4) comprises a backing plate (45) fixedly mounted on a fixed block (23), a cylinder (41) fixedly mounted on the backing plate (45), a push rod (42) fixedly mounted on the output end of the cylinder (41), a push plate (43) fixedly mounted on one end of the push rod (42) away from the cylinder (41), and two groups of side punches (44) fixedly mounted on the push plate (43).
2. The IBC barrel beam punching device according to claim 1 is characterized in that: The upper punching assembly (3) comprises an electric cylinder (31) fixedly mounted on the machine body (1), a pressure rod fixedly mounted on the output end of the electric cylinder (31), a connecting plate (32) fixedly mounted on the pressure rod, and an upper punch (33) fixedly mounted on the connecting plate (32).
3. The IBC barrel beam punching device according to claim 2 is characterized in that: The two groups of clamping plates (25) are both provided with circular holes for punching, and the circular holes and the side punch (44) are located on the same axis.
