Circular knife machine device

Abstract

The utility model discloses a circular knife machine device. Comprising a first main material conveying mechanism, a colored tape conveying station, a first cutting mechanism, a first color code tracking device, a first rolling shaft, a transfer pasting station, a second rolling shaft, a second cutting mechanism, a second color code tracking device, a rolling station, a second main material conveying mechanism, a third main material conveying mechanism, a third cutting mechanism and a finished product storage station. The cutting die is improved, inner frame excess materials which are not needed in a product A are cut out, then repasted through the first rolling shaft and applied to production of a product B, the needed product A is produced after outer frame excess materials pass through the third cutting mechanism, the two products share one main material, the material use loss is reduced, and the material cost is reduced; and the production process is simplified, so that the production cost of the product is effectively controlled, and the processing efficiency of the product is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of circular knife machines, and more specifically, particularly to a circular knife machine device. Background Art

[0002] In the current die-cutting industry, it is almost impossible to make two different types of products with one main material inner and outer frame at the same time. For example, when making two products A and B, you can only cut out the inner frame of product A and use auxiliary materials to remove the inner hole area. The removed area cannot be used on product B. It is best to remove the inner frame area of ​​product A, but the material cost is high and the inner frame area is completely wasted because the inner frame area cannot be used to produce product B, and product B also requires asynchronous pasting process, which is complicated, costly and difficult to achieve. Utility Model Content

[0003] The utility model provides a circular knife machine device to solve the problems raised in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: a circular knife machine device, including a first main material conveying mechanism, a ribbon conveying station, a first cutting mechanism, a first color mark tracking device, a first roller, a transfer station, a second roller, a second cutting mechanism, a second color mark tracking device, a winding station, a second main material conveying mechanism, a third main material conveying mechanism, a third cutting mechanism and a finished product storage station; the first main material conveying mechanism is covered with main material one; the ribbon conveying station includes a ribbon roller, a glue feeding roller and a tape taking-up roller, the ribbon roller is covered with red tape, the glue feeding roller is covered with single-sided tape, and the glue taking-up roller is used to recycle the single-sided tape; the first cutting mechanism includes a first circular knife and a first steel roller, the main material one, the red tape and the single-sided tape are covered with a first round ... The tape passes between the first circular knife and the first steel roller; the first color mark tracking device is arranged between the first cutting mechanism and the first roller, and is arranged toward the red tape; the transfer station is arranged between the first roller and the second cutting mechanism; the second main material conveying mechanism is sleeved with main material 2, and the main material 2 passes through the second color mark tracking device and enters between the second cutting mechanism and the second roller; the second cutting mechanism includes a second circular knife and a second steel roller; the winding station is arranged above the second cutting mechanism; the third main material conveying mechanism is sleeved with main material 3; the third cutting mechanism is arranged below the third main material conveying mechanism, which includes a third circular knife and a third steel roller; the finished product storage station is arranged next to the third cutting mechanism.

[0004] Preferably, the first circular knife includes a roller portion, the outer circumferential surface of the roller portion is provided with a closed cutting die, and the cutting die includes an outer frame blade, an inner frame blade, a center frame blade and an inner frame blade which are sequentially arranged from outside to inside.

[0005] Preferably, side blades protruding outwards are respectively provided on both sides of the outer frame blade.

[0006] Preferably, the first circular knife, the second circular knife and the third circular knife have the same structure.

[0007] Preferably, the first roller is provided with a first annular belt matched with the center of the main material one, and the second roller is provided with a pair of second annular belts, and the pair of second annular belts are respectively arranged to match the two sides of the main material two.

[0008] Preferably, the main material is cut into outer frame residue and inner frame residue after passing through the first circular knife, and the inner frame residue is transferred through the transfer station. The transfer station is connected to the second cutting mechanism and feeds the transferred inner frame residue into between the second circular knife and the second steel roller.

[0009] Preferably, a pre-processing station is arranged next to the second main material conveying mechanism, and the pre-processing station includes a fourth circular knife and a fourth steel roller, and the second main material passes between the fourth circular knife and the fourth steel roller.

[0010] Preferably, a waste film recovery roller is provided above the fourth circular knife, and the waste film recovery roller collects the waste film on the second main material into a roll.

[0011] Preferably, it also includes a dust suction device arranged beside the first cutting mechanism.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the utility model has a reasonable design and a simple structure. By improving the cutting die, the unnecessary inner frame surplus material in product A is cut out, and then transferred through the first roller and applied to the production of product B. The outer frame surplus material is passed through the third cutting mechanism to produce the required product A, so that two products share one main material, reducing material loss, reducing material costs, and simplifying the production process, so that the production cost of the product is effectively controlled and the processing efficiency of the product is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of a circular knife machine device according to an embodiment of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the A and B product combination states of the circular knife machine device of the embodiment of the utility model;

[0015] Figure 3 This is a structural schematic diagram of product B of the circular knife machine device according to an embodiment of the utility model;

[0016] Figure 4 This is a schematic diagram of the knife die structure of the circular knife machine device of the utility model embodiment;

[0017] exist Figures 1 to 4 In the figure, the corresponding relationship between the names of the components and the numbers of the drawings is as follows:

[0018] 1--First main material conveying mechanism, 2--ribbon conveying station, 201--ribbon roller, 202--glue feeding roller, 203--tape taking-up roller, 204--red tape, 205--single-sided tape, 3--first cutting mechanism, 301--first circular knife, 3011--outer frame blade, 3012--inner frame blade, 3013--center frame blade, 3014--inner frame blade, 3015--side blade, 302--first steel roller, 4--first color mark tracking device, 5--first roller, 501--first endless belt, 6--transfer station, 7--the second roller, 701--the second endless belt, 8--the second cutting mechanism, 801--the second circular knife, 802--the second steel roller, 9--the second color mark tracking device, 10--winding station, 11--the third main material conveying mechanism, 12--the third cutting mechanism, 1201--the third circular knife, 1202--the third steel roller 13--finished product storage station, 14--main material one, 1401--inner frame residual material, 15--main material two, 16--main material three, 17--pretreatment station, 18--waste film recovery roller, 19--Product A, 20--Product B. Implementation

[0019] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0020] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Please refer to Figures 1 to 4 The utility model provides a circular knife machine device, including a first main material conveying mechanism 1, a ribbon conveying station 2, a first cutting mechanism 3, a first color mark tracking device 4, a first roller 5, a transfer station 6, a second roller 7, a second cutting mechanism 8, a second color mark tracking device 9, a winding station 10, a second main material conveying mechanism, a third main material conveying mechanism 11, a third cutting mechanism 12 and a finished product storage station; the first main material conveying mechanism 1 is sleeved with a main material 14; the ribbon conveying station 2 includes a ribbon roller 201, a glue feeding roller 202 and a tape take-up roller 203, the ribbon roller 201 is covered with a red tape 204, the glue feeding roller 202 is covered with a single-sided tape 205, and the tape take-up roller is used to recycle the single-sided tape 205; the first cutting mechanism 3 includes a first circular knife 301 and a first steel roller 302, the main material 14, the red tape 204 and the single-sided tape 20 5 passes between the first circular knife 301 and the first steel roller 302; the first color mark tracking device 4 is arranged between the first cutting mechanism 3 and the first roller 5, and is arranged toward the red tape 204; the transfer station 6 is arranged between the first roller 5 and the second cutting mechanism 8; the second main material conveying mechanism is sleeved with the main material 2 15, and the main material 2 15 passes through the second color mark tracking device 9 and enters between the second cutting mechanism 8 and the second roller 7; the second cutting mechanism 8 includes a second circular knife 801 and a second steel roller 802; the winding station 10 is arranged above the second cutting mechanism 8; the third main material conveying mechanism 11 is sleeved with the main material 3 16; the third cutting mechanism 12 is arranged below the third main material conveying mechanism 11, and includes a third circular knife 1201 and a third steel roller; the finished product storage station is arranged next to the third cutting mechanism 12.

[0023] In the current die-cutting industry, when the shapes and sizes of product A 19 and product B 20 can be placed in the same material, it is difficult to produce two different types of products with one main material inner and outer frames at the same time during production. The only way is to cut out the inner frame of product A 19 and use auxiliary materials to exclude the inner hole area. It is certainly best to exclude the inner frame area of ​​product A 19, but the material cost is relatively high and the inner frame area is completely wasted; the excluded area cannot be used in the production of product B 20, and product B 20 also requires an asynchronous pasting process, which cannot be achieved.

[0024] In the embodiment of the utility model, it is used to produce two products, A and B, wherein the material to be removed from the inside of the A product 19 covers the material required by the B product 20. Therefore, the technical solution improves the first circular knife 301, the second circular knife 801 and the third circular knife 1201, and sets various devices matching therewith, so that the circular knife machine device has the ability to release the pressure of the inner frame surplus material 1401 of the A product 19 through the customized first roller 5 and transfer it, and reasonably use it in the production of the B product 20, so that the A / B two products share one main material, reduce material loss, and reduce material costs.

[0025] Specifically, the first main material conveying mechanism 1 conveys the main material 14 and conveys it to the direction of the first cutting mechanism 3 together with the red tape 204, the single-sided tape 205 and other auxiliary films. After being processed by the first cutting mechanism 3, the red tape 204 is punched with identification holes, and part of the main material 14 is cut and formed, and the waste film after the holes is taken away with the single-sided tape 205. The punched red tape 204 passes through the first color mark tracking device 4 along with the main material 14, and the first color mark tracking device 4 is used to adjust the spacing of the A product 19. The first roller 5 adopts a special roller structure, which is conducive to releasing the pressure at the product break and avoiding the product from being squeezed and difficult to peel off. After passing through the first roller 5, the part of the main material 14 that can be used to produce the B product 20 is transferred to the main material 2 15 to complete the subsequent appearance of the B product 20. The main material 2 15 transmitted from the second main material conveying mechanism enters the second cutting mechanism 8 after processing, and is processed by the second cutting mechanism 8 to produce the B product 20. After removing part of the internal material from the main material 14, after a series of transmissions, the main material 3 passes through the third cutting mechanism 12 to complete the cutting process of the A product 19. The processed A product 19 enters the finished product storage station, completing the processing of the A product 19.

[0026] Preferably, the first circular knife 301 includes a roller portion, and the outer peripheral surface of the roller portion is provided with a closed cutting die, and the cutting die includes an outer frame blade 3011, an inner frame blade 3012, a center frame blade 3013 and an inner frame blade 3014 which are arranged in sequence from the outside to the inside. In this embodiment, when designing the drawings of the cutting die, the waste area of ​​the inner hole of the A product 19 is designed as the usable outer shape area of ​​the B product 20. Specifically, the outer frame blade 3011 and the inner frame blade 3012 can be used to cut the A product 19 out of the main material 14, and the inner frame blade 3012 can cut out the unnecessary part inside the A product 19, which can be cut out into the B product 20 under the action of the center frame blade 3013, and then the unnecessary part of the B product 20 is cut off by the inner frame blade 3014, so that the complete B product 20 can be obtained.

[0027] Preferably, side blades 3015 protruding outwards are respectively provided on both sides of the outer frame blade 3011.

[0028] Preferably, the first circular knife 301, the second circular knife 801 and the third circular knife 1201 have the same structure. Through the above structural design, the cost of re-opening the circular knife mold and opening the mold multiple times can be reduced, and different cutting requirements can be achieved by matching different steel rollers.

[0029] Preferably, the first roller 5 is provided with a first annular belt 501 matched with the center of the main material 14, and the second roller 7 is provided with a pair of second annular belts 701, and the pair of second annular belts 701 are respectively provided on both sides of the main material 2 15. In this embodiment, the first annular belt 501 is aligned with the internal waste material of the A product 19 that is initially cut out of the main material 14, so as to avoid the situation that the waste material is difficult to peel due to high pressure at the break. The second annular belt 701 is provided toward the main material 2 15, so as to reduce the pressure at the break required in the main material 2 15.

[0030] Preferably, the main material 14 is cut into outer frame residue and inner frame residue 1401 after passing through the first circular knife 301, and the inner frame residue 1401 is transferred through the transfer station 6. The transfer station is connected to the second cutting mechanism 8 and sends the transferred inner frame residue 1401 between the second circular knife 801 and the second steel roller 802.

[0031] Preferably, a pre-processing station 17 is arranged beside the second main material conveying mechanism, and the pre-processing station 17 includes a fourth circular knife and a fourth steel roller, and the main material 2 15 passes between the fourth circular knife and the fourth steel roller. Through the above structural design, after the main material 2 15 passes through the fourth circular knife and the fourth steel roller, the excess film is recovered, and at the same time, the part that matches the B product 20 is cut out inside, and after the second color mark tracking device 9 positions and adjusts the spacing of the B product 20, it is sent to the second cutting mechanism 8 for processing, and is cut together with the expected part of the main material 1 14 to form the B product 20.

[0032] Preferably, a waste film recovery roller 18 is provided above the fourth circular knife, and the waste film recovery roller 18 collects the waste film on the main material 15 into a roll. By providing the waste film recovery roller 18, the waste film generated when the main material 15 is cut can be recovered in time.

[0033] Preferably, a dust collecting device is also included beside the first cutting mechanism 3. By setting up the dust collecting device, the fine waste generated when the main material 14 is cut can be absorbed, reducing the accumulation of fine particles and waste on the production line, which is conducive to the cleanliness of the production line.

[0034] Compared with the prior art, the utility model has the following beneficial effects: the utility model has a reasonable design and a simple structure. By improving the cutting die, the unnecessary inner frame surplus material in product A is cut out, and then transferred through the first roller and applied to the production of product B. The outer frame surplus material is passed through the third cutting mechanism to produce the required product A, so that two products share one main material, reducing material loss, reducing material costs, and simplifying the production process, so that the production cost of the product is effectively controlled and the processing efficiency of the product is improved.

[0035] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A circular knife machine device, characterized in that: The invention comprises a first main material conveying mechanism (1), a ribbon conveying station (2), a first cutting mechanism (3), a first color mark tracking device (4), a first roller (5), a transfer station (6), a second roller (7), a second cutting mechanism (8), a second color mark tracking device (9), a winding station (10), a second main material conveying mechanism, a third main material conveying mechanism (11), a third cutting mechanism (12) and a finished product storage station; the first main material conveying mechanism is covered with a main material (14); the ribbon conveying station comprises a ribbon roller (201), a glue feeding roller (202) and a tape taking-up roller (203); the ribbon roller is covered with a red tape (204); the glue feeding roller is covered with a single-sided tape (205); the tape taking-up roller is used to recycle the single-sided tape; the first cutting mechanism comprises a first circular knife (301) and a first steel roller (302); the main material (14) is covered with a main material (14); the ribbon conveying station comprises a ribbon roller (201), a glue feeding roller (202) and a tape taking-up roller (203); the ribbon roller is covered with a red tape (204); the glue feeding roller is covered with a single-sided tape (205); the tape taking-up roller is used to recycle the single-sided tape; the first cutting mechanism comprises a first circular knife (301) and a first steel roller (302); , the red tape and the single-sided tape pass through between the first circular knife and the first steel roller; the first color mark tracking device is arranged between the first cutting mechanism and the first roller, and is arranged toward the red tape; the transfer station is arranged between the first roller and the second cutting mechanism; the second main material conveying mechanism is sleeved with main material 2 (15), and the main material 2 passes through the second color mark tracking device and enters between the second cutting mechanism and the second roller; the second cutting mechanism includes a second circular knife (801) and a second steel roller (802); the winding station is arranged above the second cutting mechanism; the third main material conveying mechanism is sleeved with main material 3 (16); the third cutting mechanism is arranged below the third main material conveying mechanism, and includes a third circular knife (1201) and a third steel roller; the finished product storage station is arranged next to the third cutting mechanism.

2. The circular knife machine device according to claim 1, characterized in that: The first circular knife comprises a roller portion, the outer circumferential surface of the roller portion is provided with a closed knife die, and the knife die comprises an outer frame blade (3011), an inner frame blade (3012), a center frame blade (3013) and an inner frame blade (3014) which are arranged in sequence from the outside to the inside.

3. The circular knife machine device according to claim 2, characterized in that: Side blades (3015) protruding outwards are respectively provided on both sides of the outer frame blade.

4. The circular knife machine device according to claim 2, characterized in that: The first circular knife, the second circular knife and the third circular knife have the same structure.

5. The circular knife machine device according to claim 1, characterized in that: The first roller is provided with a first annular belt (501) matched with the center of the main material one, and the second roller is provided with a pair of second annular belts (701), the pair of second annular belts being respectively provided to match the two sides of the main material two.

6. The circular knife machine device according to claim 1, characterized in that: The main material is cut into outer frame residue and inner frame residue (1401) after passing through the first circular knife. The inner frame residue is transferred through the transfer station. The transfer station is connected to the second cutting mechanism and sends the transferred inner frame residue into between the second circular knife and the second steel roller.

7. The circular knife machine device according to claim 1, characterized in that: A pre-processing station (17) is arranged next to the second main material conveying mechanism, and the pre-processing station includes a fourth circular knife and a fourth steel roller, and the second main material passes between the fourth circular knife and the fourth steel roller.

8. The circular knife machine device according to claim 7, characterized in that: A waste film recovery roller (18) is arranged above the fourth circular knife, and the waste film recovery roller collects the waste film on the second main material into a roll.

9. The circular knife machine device according to claim 1, characterized in that: The utility model also comprises a dust collecting device arranged beside the first cutting mechanism.

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