Bridge deck system mold cleaning equipment

Abstract

The utility model relates to the technical field of auxiliary equipment for production of bridge deck auxiliary structural members, in particular to bridge deck system mold cleaning equipment which comprises a portal frame track device, a mold supporting and positioning seat and a long side mold supporting seat are arranged below the portal frame track device, and a movable mold cleaning device is movably arranged on the portal frame track device. The movable mold cleaning device comprises a movable frame, the movable frame is of a cuboid welding frame structure, multiple specifications of cleaning mechanisms are arranged on the movable frame and comprise a step face cleaning mechanism, a large face cleaning mechanism, a first column brush cleaning mechanism and a second column brush cleaning mechanism, and the step face cleaning mechanism is arranged in the middle of the center line position in the length direction of the movable frame. The two sides of the movable frame are each provided with a large-face sweeping mechanism, the first column brush sweeping mechanism and the second column brush sweeping mechanism are arranged on one side of the center line of the movable frame in the length direction, a driving component of the movable frame is arranged on the other side of the center line of the movable frame, and the driving component of the movable frame is a gear transmission component.

Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary equipment for bridge deck auxiliary structural parts production, in particular to bridge deck mold cleaning equipment. Background Art

[0002] At present, railway bridges account for a large proportion of the total length of the line. The bridge deck structure is a concrete product, mainly including protective walls, vertical walls, side walls, etc. In order to improve the quality of the project entity, shorten the on-site construction period, and reduce safety risks, the several components of the bridge deck structure are integrated into a single piece in actual construction, and produced by mold molding. After the finished concrete components are taken out, a large amount of concrete residue will remain in the bottom mold, and the inside of the bottom mold needs to be cleaned for subsequent reuse. Most of the existing methods are to clean out the concrete residue manually. Since the bridge deck mold is relatively large, the inner cavity surface of the mold is not allowed to be stepped on. Even if a special cleaning tool is used, some residues will still stick to the mold molding, and the purpose of comprehensive cleaning has not been achieved. This will affect the quality of subsequent concrete component processing in the long run; in addition, manual operation of auxiliary tools for cleaning cannot exert a large force, the cleaning steps are cumbersome, the labor is large, the effect is poor, and it is easy to damage the inner mold of the mold. At this stage, the production of bridge deck components tends to be produced in an assembly line manner, which requires rapid cleaning of the mold. Therefore, there is a need for an automatic, fast and effective mold cleaning device to meet the current assembly line production mode of bridge deck components. Summary of the invention

[0003] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the utility model is to provide a bridge deck mold cleaning device to achieve automatic and divided cleaning of various parts of the bridge deck mold, reduce human participation and improve efficiency.

[0004] The technical solution adopted by the utility model is:

[0005] The bridge deck mold cleaning equipment includes a gantry track device, a mold support positioning seat is arranged below the gantry track device, the mold is placed on the mold support positioning seat, a long side mold support seat is arranged on the side of the long side mold of the mold, and a mobile mold cleaning device is arranged on the gantry track device. The driving mode of the mobile mold cleaning device is gear drive. The mobile mold cleaning device includes a mobile frame. Two rows of cleaning mechanisms with multiple specifications are arranged in the length direction of the mobile frame: one row of cleaning mechanisms includes a step surface cleaning mechanism and a large surface cleaning mechanism, and one row of cleaning mechanisms includes a first column brush cleaning mechanism , and the second column brush cleaning mechanism; the step surface cleaning mechanism is arranged in the middle position in the length direction of the moving frame, and a group of large surface cleaning mechanisms are arranged on both sides of the step surface cleaning mechanism; the first column brush cleaning mechanism and the second column brush cleaning mechanism are arranged in front of the step surface cleaning mechanism and the large surface cleaning mechanism, the first column brush cleaning mechanism and the second column brush cleaning mechanism are movably arranged on the moving frame, the first column brush cleaning mechanism and the second column brush cleaning mechanism are gear transmission devices, and a driving component of the moving frame is also arranged on the moving frame, and the driving component of the moving frame is a gear transmission component.

[0006] The step surface cleaning mechanism includes a first mounting frame, a first hydraulic cylinder is arranged in the length direction of the first mounting frame, a first mounting seat is arranged at the output shaft end of the first hydraulic cylinder, the first mounting seat is slidably arranged below the first mounting frame, an elastic disc brush device is arranged below the first mounting seat, a second mounting seat is arranged at one side end face of the first mounting frame, a second hydraulic cylinder is vertically arranged on the second mounting seat, an elastic disc brush device is arranged at the output shaft end of the second hydraulic cylinder, a third hydraulic cylinder is vertically arranged above the first mounting frame, the output shaft end of the third hydraulic cylinder is fixedly arranged on the first mounting frame, guide assemblies are arranged on both sides of the third hydraulic cylinder, and the cylinder body of the third hydraulic cylinder is fixedly arranged on the moving frame.

[0007] The large surface cleaning mechanism includes a second mounting frame, which is a rectangular frame structure. A fourth hydraulic cylinder is arranged in the middle of the second mounting frame along the length direction. A third mounting seat is arranged at the output shaft end of the fourth hydraulic cylinder. The third mounting seat is slidably arranged below the second mounting frame. Two groups of elastic disc brush devices are arranged below the third mounting seat. A fifth hydraulic cylinder is arranged above the second mounting frame. The output shaft end of the fifth hydraulic cylinder is fixedly arranged on the second mounting frame. Guide assemblies are arranged on both sides of the fifth hydraulic cylinder. The cylinder body of the fifth hydraulic cylinder is fixedly arranged on the moving frame.

[0008] The elastic disc brush device includes a fixed frame, a floating plate is arranged below the fixed frame, a screw guide column is arranged between the floating plate and the fixed frame, a first spring is sleeved on the screw guide column, a second motor is arranged below the floating plate, and a disc brush is arranged at the output shaft end of the second motor.

[0009] The first column brush cleaning mechanism includes a vertical surface cleaning movable frame and a groove brush, and the groove brush is arranged below the vertical surface cleaning movable frame; the second column brush cleaning mechanism includes a vertical surface cleaning movable frame and a vertical surface brush, and the vertical surface brush is arranged below the vertical surface cleaning movable frame.

[0010] The vertical surface cleaning movable frame includes a third mounting frame, which is a rectangular frame structure. A sixth hydraulic cylinder is arranged on the third mounting frame. Third guide rail brackets are slidably arranged on both sides of the sixth hydraulic cylinder. The output shaft end of the sixth hydraulic cylinder is fixedly arranged on the connecting beam of the third guide rail bracket. A fixed beam is arranged on the bottom end surface of the third guide rail bracket. A fourth mounting seat is arranged below the fixed beam, and an adjustable column brush head device is arranged below the fourth mounting seat.

[0011] The adjustable column brush head device includes an adjusting member mounting bracket, the adjusting member mounting bracket is provided with a front and rear adjustable component, the front and rear adjustable components include a first cylinder, the cylinder end of the first cylinder is fixed on the adjusting member mounting bracket, a first push plate is provided in front of the output shaft end of the first cylinder, four groups of second guide columns are evenly distributed around the first cylinder, the second guide column is fixedly connected to the adjusting plate, a second spring is provided between the adjusting member mounting bracket and the adjusting plate, the second spring is sleeved on the second guide column, a left and right adjustable component is provided on the other side of the adjusting plate, the left and right adjustable components include a first vertical plate and a second vertical plate, the first vertical plate and the second vertical plate are provided at both ends of the adjusting plate, a second cylinder is provided in the middle of the first vertical plate, and a The second push plate, a third cylinder is arranged in the middle of the second vertical plate, a third push plate is arranged at the output shaft end of the third cylinder, the output directions of the second cylinder and the third cylinder are relatively arranged, a group of third guide pillars are arranged on both sides of the second cylinder, one end of the third guide pillar is arranged on the first vertical plate, and the other end is arranged on the second vertical plate, a limiting bracket is arranged between the second push plate and the third push plate, the limiting bracket is slidably sleeved on the third guide pillar, a third spring is arranged between the first vertical plate and the limiting bracket, the third spring is sleeved on the third guide pillar, a fourth spring is arranged between the second vertical plate and the limiting bracket, the fourth spring is sleeved on the third guide pillar, a fourth motor is vertically arranged on the limiting bracket, and a column brush mounting shaft is fixedly arranged on the output shaft end of the fourth motor.

[0012] The long side mold support seat includes a support seat, which is a frame structure composed of plate materials, a plane support platform is arranged on the top of the support seat, an inclined support platform is arranged on the side of the plane support platform, the inclined support platform is lower than the plane support platform, and the top surface of the inclined support platform is inclined downward along the side wall of the plane support platform, a seventh hydraulic cylinder is arranged in the support seat, the output shaft of the seventh hydraulic cylinder passes through the top surface of the inclined support platform, a roller seat is arranged at the output shaft end of the seventh hydraulic cylinder, a roller is arranged on the roller seat, and fourth guide columns are also arranged on both sides of the seventh hydraulic cylinder.

[0013] Beneficial effects of the utility model:

[0014] The utility model discloses a bridge deck mold cleaning device, wherein a movable cleaning device is arranged above the gantry track device, and a mold support positioning seat and a long side mold support seat are arranged below the gantry track device, which are used to support and assist in opening and closing the mold. The movable mold cleaning device comprises a mobile frame, and cleaning mechanisms of various specifications are arranged on the mobile frame, which are used to clean the residue on the mold forming cavity surface. In order to improve the cleaning efficiency, different cleaning mechanisms are arranged on different forming cavity surfaces, including a step surface cleaning mechanism for cleaning the step surface of the mold cavity, a large surface cleaning mechanism for cleaning the large surface of the side mold and the bottom mold, a first column brush cleaning mechanism for cleaning a groove brush for cleaning the groove of the mold, and a second column brush cleaning mechanism for cleaning a vertical surface brush for cleaning the two end surfaces and the vertical surface of the mold. Each cleaning mechanism can automatically move with the mobile frame on the gantry track device, and can also be individually position-controlled to realize the position controllability of each cleaning mechanism. The cleaning head of each cleaning mechanism is provided with an elastic device, so that it is more flexible and more stable during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the following specifically cites preferred embodiments and cooperates with the attached drawings, but the embodiments in the drawings do not constitute any limitation of the present invention. For ordinary technicians in this field, other drawings can be obtained according to the following drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure;

[0017] Figure 2 for Figure 1 Left view;

[0018] Figure 3 Schematic diagram of the structure of the mobile mold cleaning device Figure 1 ;

[0019] Figure 4 Schematic diagram of the structure of the mobile mold cleaning device Figure 2 ;

[0020] Figure 5 It is a schematic diagram of the structure of the step surface cleaning mechanism;

[0021] Figure 6 This is a schematic diagram of the structure of the large surface cleaning mechanism;

[0022] Figure 7 It is a schematic diagram of the structure of the vertical cleaning movable frame;

[0023] Figure 8 Schematic diagram of the adjustable column brush head device structure Figure 1 ;

[0024] Fig. 9 Schematic diagram of the adjustable column brush head device structure Figure 2 ;

[0025] Fig.10 It is a schematic diagram of the structure of the long side mold support seat;

[0026] Fig.11 It is a schematic diagram of the component module structure.

[0027] In the figure: 1-gantry rail device; 101-support leg; 102-rail beam, 103-connecting beam; 104-first rail; 105-buffer seat; 106-first rack; 2-moving frame; 203-first motor; 204-coupling; 205-short shaft; 206-first seat bearing; 207-first gear; 208-second seat bearing; 209-second gear; 210-first transmission shaft; 211-limiting pulley; 212-third gear; 213-driven pulley group; 3-step surface cleaning mechanism; 301-first mounting frame; 302-first hydraulic cylinder; 303-second guide rail; 304-first slider; 305-first mounting seat; 306-elastic disc brush device; 3061-fixed frame; 3062-floating plate; 3063-screw guide column; 3064-first spring; 3065-second motor; 3066-disc brush; 307-second mounting seat; 308-second hydraulic cylinder; 309-first guide column; 310-first guide rail bracket; 311-third guide rail; 312-second slider; 313-third hydraulic cylinder; 314-first mounting flange; 315-first fixed block; 316-first fixed plate; 4-large surface cleaning mechanism; 401-second mounting bracket; 402-fourth hydraulic cylinder; 403-fourth guide rail; 404-third slider; 405-third mounting seat; 406-second guide rail bracket; 407-fifth guide rail; 408-fourth slider; 409-fifth hydraulic cylinder; 410-second mounting bracket; 402-fourth hydraulic cylinder; 403-fourth guide rail; 404-third slider; 405-third mounting seat; 406-second guide rail bracket; 407-fifth guide rail; 408-fourth slider; 409-fifth hydraulic cylinder; 410-second mounting bracket Mounting flange; 411-second fixed block; 412-second fixed plate; 5-vertical cleaning movable frame; 501-third mounting frame; 502-third guide rail bracket; 503-sixth guide rail; 504-fifth slider; 505-sixth hydraulic cylinder; 506-fourth mounting seat; 507-adjustable column brush head device; 5071-adjustment member mounting bracket; 5072-first cylinder; 5073-second guide column; 3074-second spring; 3075-adjustment plate; 5076-first vertical plate; 5077-second cylinder; 5078-third cylinder; 5079-third guide column; 50710-third spring; 50711-limiting bracket; 50712-fourth motor; 50713-column brush mounting shaft; 50714-first A push plate; 50715-a second push plate; 50716-a third push plate; 50717-a second vertical plate; 50718-a fourth spring; 508-a third motor; 509-a fourth gear; 510-a first guide rail; 511-a second rack; 512-a third fixed block; 513-a fixed beam; 514-a sixth slider; 6-a first column brush cleaning mechanism; 601-a groove brush; 7-a second column brush cleaning mechanism; 701-a vertical brush; 8-a mold support and positioning seat; 9-a long side mold support seat; 901-a support seat; 9011-a plane support platform; 9012-a slope support platform; 902-a seventh hydraulic cylinder; 903-a fourth guide column; 904-a roller seat; 905-a roller; 10-a mold; 1001-a bridge deck component;1002- bottom mold; 1003- long side mold; 1004- short side end mold. ; DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.

[0029] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings attached to this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the conditions under which the present invention can be implemented. Therefore, they have no substantive technical significance. Any modification of the structure, change in the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0030] The bridge deck mold structure cleaned in this embodiment is as follows Fig.11 As shown, the mold 10 includes a bottom mold 1002, on which a number of grooves and other molding features are arranged. Active long side molds 1003 are respectively arranged on both sides of the long direction of the bottom mold 1002. The long side mold 1003 is opened by rotation, that is, it is opened by rotating 180° around the bottom rotation axis of the bottom film 1002. The short side ends of the bottom mold 1002 are respectively provided with active short side end molds 1004. The short side end molds 1004 are opened by translation, that is, they are pushed outward by translation. The bridge deck component 1001 is a component product produced by the bridge deck mold in this embodiment. In order to clean the residue left on the molding cavity surface after the mold 10 is demolded, this embodiment provides a bridge deck mold cleaning device.

[0031] like Figure 1 , Figure 2 As shown, the bridge deck is a mold cleaning device, including a gantry track device 1, and a mold support positioning seat 8 is arranged below the gantry track device 1 for supporting the mold. Long side mold support seats 9 are arranged in the direction of the long side mold of the mold to assist the long side mold of the mold in opening and closing. A mobile mold cleaning device is arranged above the gantry track device 1, and the mobile mold cleaning device is driven by a gear transmission system to move on the gantry track device 1. The mobile mold cleaning device includes a mobile frame 2, and a cleaning mechanism of multiple specifications is arranged on the mobile frame 2 for cleaning the residue on the surface of the mold molding cavity. In order to improve the cleaning efficiency, different cleaning mechanisms are arranged on different molding cavity surfaces. Two rows of cleaning mechanisms of multiple specifications are arranged in the length direction of the mobile frame: one row of cleaning mechanisms includes a step surface cleaning mechanism 3 and a large surface cleaning mechanism 4, and one row of cleaning mechanisms includes a first column brush cleaning mechanism 6 and a second column brush cleaning mechanism 7. As shown Figure 3 , Figure 4As shown, the mobile frame 2 is a rectangular parallelepiped welded frame structure, a step surface cleaning mechanism 3 is arranged in the middle of the midline position in the length direction of the mobile frame 2, and a group of large surface cleaning mechanisms 4 are arranged on both sides of the step surface cleaning mechanism 3. A first column brush cleaning mechanism 6 and a second column brush cleaning mechanism 7 are arranged on one side of the midline in the length direction of the mobile frame 2, and the first column brush cleaning mechanism 6 and the second column brush cleaning mechanism 7 are movably arranged on the mobile frame 2, and a driving component of the mobile frame 2 is arranged on the other side of the mobile frame 2.

[0032] like Figure 1 As shown, the gantry track device 1 includes a gantry frame structure, which includes two groups of track beams 102, a plurality of support legs 101 are arranged under the two groups of track beams 102, a connecting beam 103 is fixedly arranged between the two groups of track beams 102, and the connecting beam 103 is arranged at the end of the track beam 102. A first track 104 is arranged on the upper end surface of the track beam 102, a first buffer seat 105 is arranged at both ends of the first track 104, and a first rack 106 is arranged on the outer side of the first track 104.

[0033] like Figure 3 The driving component of the mobile frame 2 shown is a gear drive system, including a first motor 203, the first motor 203 is fixedly arranged on the mobile frame 2, a coupling 204 is arranged at the output shaft end of the first motor 203, a short shaft 205 is arranged at the other end of the coupling 204, and the short shaft 205 is long penetrated with a first seat bearing 206 and a second seat bearing 208, the first seat bearing 206 and the second seat bearing 208 are fixed on the mobile frame 2, and a first gear 207 is arranged between the first seat bearing 206 and the second seat bearing 208, and is penetrated on the short shaft 205. A second gear 209 is matched and arranged below the first gear 207, and a first transmission shaft 210 is penetrated in the second gear 209, and a limited pulley 211 is arranged at both ends of the first transmission shaft 210, and a third gear 212 is arranged outside the limited pulley 211. A driven pulley group 213 is arranged on the other side of the mobile frame 2 corresponding to the limited pulley 211. The limiting pulley 211 and the driven pulley group 213 are matched with the first track 104 provided on the gantry track device 1, and the third gear 212 is matched with the first rack 106 provided on the gantry track device 1. When the first motor 203 is started, the first gear 207 is meshed with the second gear 209 to drive the third gear 212 to mesh with the first rack 106 and move forward, the limiting pulley 211 and the driven pulley group 213 move on the first track 104, and the moving frame 2 moves on the gantry track device 1.

[0034] like Figure 5As shown, the step surface cleaning mechanism 3 includes a first mounting frame 301, which is a rectangular parallelepiped frame structure. A first hydraulic cylinder 302 is arranged in the middle of the first mounting frame 301 along the length direction. The first hydraulic cylinder 302 is arranged inside the first mounting frame 301. A first mounting seat 305 is arranged at the output shaft end of the first hydraulic cylinder 302. A first slider 304 is arranged on the first mounting seat 305. A second guide rail 303 is arranged to match the first slider 304. The second guide rail 303 is fixedly arranged below the first mounting frame 301. The first mounting seat 305 moves along the second guide rail 303 under the drive of the first hydraulic cylinder 302. An elastic disc brush device 306 is arranged below the first mounting seat 305. The elastic disc brush device 306 includes a fixed frame 3061, which is fixedly mounted below the first mounting seat 305. A floating plate 3062 is arranged below the fixed frame 3061. A screw guide column 3063 is arranged between the floating plate 3062 and the fixed frame 3061. A first spring 3064 is sleeved on the screw guide column 3063. A second motor 3065 is arranged below the floating plate 3062. The output shaft of the second motor 3065 is vertically downward, and a disc brush 3066 is arranged at the end of the output shaft. A second mounting seat 307 is arranged on one side end surface of the first mounting frame 301. A second hydraulic cylinder 308 is vertically arranged on the second mounting seat 307. The output direction of the second hydraulic cylinder 308 is downward, and first guide columns 309 are arranged on both sides. The elastic disc brush device 306 is arranged at the output shaft end of the second hydraulic cylinder 308. A hydraulic drive and guide device is vertically arranged above the first mounting frame 301, and the hydraulic drive and guide device includes a third hydraulic cylinder 313, and is arranged in the middle of the first mounting frame 301. The output direction of the third hydraulic cylinder 313 is vertically downward, and the output shaft end is fixedly arranged on the upper end surface of the first mounting frame 301. A first mounting flange 314 is arranged on the cylinder body of the third hydraulic cylinder 313. A group of first guide rail brackets 310 are respectively arranged on both sides of the third hydraulic cylinder 313, and third guide rails 311 are arranged on both sides of the first guide rail bracket 310. A second slider 312 is arranged to match the third guide rail 311, and the second slider 312 is fixedly arranged on the first fixed block 315. A first fixed plate 316 is arranged on the vertical bottom end surface of the first fixed block 315, as shown in FIG. Figure 3 As shown, the first mounting flange 314 is fixedly arranged on the upper end surface of the moving frame 2, the first fixing plate 316 is fixedly arranged on the moving frame 2, the first mounting frame 301 will move up and down as the output shaft of the third hydraulic cylinder 313 extends and retracts, the two sets of disc brushes 3066 arranged on the first mounting frame 301 will move up and down, and the disc brush 3066 arranged at the end will adjust its position for a second time under the drive of the second hydraulic cylinder 308, forming a stepped cleaning structure.

[0035] like Figure 6As shown, the large surface cleaning mechanism 4 includes a second mounting frame 401, which is a rectangular parallelepiped frame structure. A fourth hydraulic cylinder 402 is arranged in the middle of the second mounting frame 401 along the length direction. The fourth hydraulic cylinder 402 is arranged inside the second mounting frame 401. A third mounting seat 405 is arranged at the output shaft end of the fourth hydraulic cylinder. A third slider 404 is arranged above the third mounting seat 405. A fourth guide rail 403 is arranged to match the third slider 404. The fourth guide rail 403 is fixedly arranged below the second mounting frame 401. The third mounting seat 405 moves along the fourth guide rail 403 under the drive of the fourth hydraulic cylinder 402. Two groups of elastic disc brush devices 306 are arranged below the third mounting seat 405. A hydraulic drive and guide device is arranged above the second mounting frame 401. The hydraulic drive and guide device includes a fifth hydraulic cylinder 409 and is arranged in the middle of the second mounting frame 401. The output direction of the fifth hydraulic cylinder 409 is vertically downward, and the output shaft end is fixedly arranged on the upper end surface of the second mounting frame 401. A second mounting flange 410 is provided on the cylinder body of the fifth hydraulic cylinder 409. A set of second guide rail brackets 406 are respectively provided on both sides of the fifth hydraulic cylinder 409, and fifth guide rails 407 are provided on both sides of the second guide rail bracket 406. A fourth slider 408 is provided to match the fifth guide rail 407. The fourth slider 408 is fixedly provided on a second fixing block 411. The second fixing block 411 is fixedly provided on the second mounting frame 401 at the bottom end face vertically, and a second fixing plate 412 is provided on the top end face. Figure 4 As shown, the second mounting flange 410 is fixedly arranged on the lower end surface of the moving frame 2, the second fixing plate 412 is fixedly arranged on the lower end surface of the moving frame 2, the second mounting frame 401 will move up and down as the output shaft of the fifth hydraulic cylinder 409 extends and retracts, and the two sets of disc brushes 3066 arranged on the second mounting frame 401 will move up and down to form a large surface cleaning structure.

[0036] like Figure 7As shown, the vertical surface cleaning movable frame 5 includes a third mounting frame 501, and the third mounting frame 501 is a rectangular parallelepiped frame structure. A sixth hydraulic cylinder 505 is arranged above the third mounting frame 501, and the output direction of the sixth hydraulic cylinder 505 is vertically downward. The third guide rail bracket 502 is respectively arranged on both sides of the sixth hydraulic cylinder 505, and the outer end surface of the third guide rail bracket 502 is arranged with a sixth guide rail 503, and a fifth slider 504 is arranged to match the sixth guide rail 503. The fifth slider 504 is fixedly arranged on the third fixed block 512, and the vertical bottom end surface of the third fixed block 512 is fixedly arranged on the third mounting frame 501. The output shaft end of the sixth hydraulic cylinder 505 is fixedly arranged on the connecting crossbeam of the third guide rail bracket 502. A fixed beam 513 is arranged on the bottom end surface of the third guide rail bracket 502. A fourth mounting seat 506 is arranged below the fixed beam 513, and an adjustable column brush head device 507 is arranged below the fourth mounting seat 506. The third mounting frame 501 is provided with a third motor 508 at the front end thereof, the output shaft of the third motor 508 is vertically arranged downward, and a fourth gear 509 is arranged at the end of the output shaft. A sixth slider 514 is arranged below the third mounting frame 501. Figure 4 As shown, a first guide rail 510 is matched with the sixth slider 514 and fixedly arranged on the moving frame 2. A second rack 511 is matched with the fourth gear 509 and fixedly arranged on the upper side of the moving frame 2.

[0037] like Figure 7 , Figure 8 As shown, the adjustable column brush head device 507 includes an adjustment member mounting bracket 5071, and the adjustment member mounting bracket 5071 includes a horizontal mounting plate and a vertical mounting plate. The horizontal mounting plate is mounted on the fourth mounting seat 506, and the vertical mounting plate is fixedly arranged in the middle of the horizontal mounting plate. The vertical mounting plate of the adjustment member mounting bracket 5071 is provided with front and rear adjustable components, and the front and rear adjustable components include a first cylinder 5072, and the first cylinder 5072 is arranged on the vertical mounting plate and arranged in the middle of the vertical mounting plate. The cylinder end of the first cylinder 5072 is fixed on the vertical mounting plate, the output shaft of the first cylinder 5072 passes through the vertical mounting plate, and the first push plate 50714 is arranged at the end of the output shaft, and the adjustment plate 3075 is arranged in the direction of the output shaft of the first cylinder 5072. Four groups of second guide columns 5073 are evenly arranged around the first cylinder 5072, and the second guide columns 5073 pass through the vertical mounting plate, and the through end is fixedly connected to the adjustment plate 3075. A second spring 3074 is provided between the vertical mounting plate and the adjusting plate 3075. The second spring 3074 is sleeved on the second guide post 5073. The spacing between the first push plate 50714 and the adjusting plate 3075 is the movable spacing of the adjusting plate 3075. Under the elastic force of the second spring 3074, the adjusting plate 3075 can be elastically displaced by a certain distance. Fig. 9As shown, the other side of the adjustment plate 3075 is provided with left and right adjustable components, which include the first vertical plate 5076 and the second vertical plate 50717. The first vertical plate 5076 and the second vertical plate 50717 are arranged at both ends of the adjustment plate 3075. A second cylinder 5077 is arranged in the middle of the first vertical plate 5076, the cylinder end of the second cylinder 5077 is fixed on the first vertical plate 5076, the output shaft of the second cylinder 5077 passes through the first vertical plate 5076, and the second push plate 50715 is arranged at the output shaft end. A third cylinder 5078 is arranged in the middle of the second vertical plate 50717, the cylinder end of the third cylinder 5078 is fixed on the second vertical plate 50717, the output shaft of the third cylinder 5078 passes through the second vertical plate 50716, and the output shaft end is provided with a third push plate 50716. The output directions of the second cylinder 5077 and the third cylinder 5078 are relative output. A group of third guide pillars 5079 are respectively arranged on both sides of the second cylinder 5077, one end of the third guide pillar 5079 is arranged on the first vertical plate 5076, and the other end is arranged on the second vertical plate 50717. A limit bracket 50711 is arranged between the second push plate 50715 and the third push plate 50716, and the limit bracket 50711 is slidably sleeved on the third guide pillar 5079. A third spring 50710 is arranged between the first vertical plate 5076 and the limit bracket 50711, and the third spring 50710 is sleeved on the third guide pillar 5079. A fourth spring 50718 is arranged between the second vertical plate 50717 and the limit bracket 50711, and the fourth spring 50718 is sleeved on the third guide pillar 5079. The spacing between the second push plate 50715 and the limiting bracket 50711 and the spacing between the third push plate 50716 and the limiting bracket 50711 are the left and right movable spacings of the limiting bracket 50711. Under the elastic force of the third spring 50710 and the fourth spring 50718, the limiting bracket 50711 can be elastically displaced by a certain distance. Figure 7 As shown, a fourth motor 50712 is vertically arranged on the limiting bracket 50711, and the output shaft of the fourth motor 50712 is arranged downward. A column brush mounting shaft 50713 is fixedly arranged at the output shaft end of the fourth motor 50712 for setting cleaning brushes of different specifications and models.

[0038] like Figure 4As shown, the first column brush cleaning mechanism 6 is arranged on the moving frame 2, including the vertical surface cleaning movable frame 5 and the groove brush 601. The groove brush 601 is fixedly arranged on the column brush mounting shaft 50713 of the vertical surface cleaning movable frame 5, and is used to clean the groove of the mold. The second column brush cleaning mechanism 7 is arranged on the moving frame 2, including the vertical surface cleaning movable frame 5 and the vertical surface brush 701. The vertical surface brush 701 is fixedly arranged on the column brush mounting shaft 50713 of the vertical surface cleaning movable frame 5, and is used to clean the short side end mold surface and other vertical mold cavity surfaces. The first column brush cleaning mechanism 6 and the second column brush cleaning mechanism 7 are matched by the fourth gear 509 and the sixth slider 514 arranged on the vertical surface cleaning movable frame 5 and the second rack 511 and the first guide rail 510 arranged on the moving frame 2. And the groove brush 601 of the first column brush cleaning mechanism 6 corresponds to the groove position on the mold 10.

[0039] The adjustable column brush head device 507 is designed to be adjustable front, back, left, and right, so that the column brush arranged thereon is more flexible when touching the side wall during operation, and the operation is more stable.

[0040] like Fig.10 As shown, the long side mold support seat 9 includes a support seat 901. The support seat 901 is a frame structure composed of plates, with a plane support platform 9011 arranged at the top, and an inclined support platform 9012 arranged next to the plane support platform 9011. The inclined support platform 9012 is lower than the plane support platform 9011, and the top surface of the inclined support platform 9012 is inclined downward along the side wall of the plane support platform 9011. A seventh hydraulic cylinder 902 is arranged in the support seat 901, and the output shaft of the seventh hydraulic cylinder 902 passes through the top surface of the inclined support platform 9012. A roller seat 904 is arranged at the output shaft end of the seventh hydraulic cylinder 902, and two groups of rollers 905 are arranged on the roller seat 904. Fourth guide columns 903 are also arranged on both sides of the seventh hydraulic cylinder 902. Figure 2 As shown, the mold 10 is in the mold opening state, the outer wall of the long side mold 1003 is in surface contact with the plane support platform 9011, and the plane support platform 9011 supports the long side mold 1003. The outer wall of the long side mold 1003 is in rolling contact with the roller 905. When the long side mold support seat 9 assists in mold closing, the output shaft of the seventh hydraulic cylinder 902 is pushed out, and the roller 905 rolls and pushes along the outer wall of the long side mold 1003, rotating the long side mold 1003 by 90° to the mold closing state, and the auxiliary mold opening action is reverse.

[0041] like Figure 1 , Figure 2As shown, after the mold 10 is transported to the mold support and positioning seat 8 for positioning, the long side mold 1003 is unfolded with the assistance of the long side mold support seat 9 and placed horizontally on the flat support platform 9011, and the short side end mold 1004 moves horizontally outward. The mobile frame 2 moves to the top of the mold 10 under the drive of the gear transmission system. The second column brush cleaning mechanism 7 is started, and the motion system of the mobile frame 2 and the second column brush cleaning mechanism 7 cooperate with each other to move the vertical surface brush 701 to the short side end mold 1004 respectively to clean the short side end mold 1004. After the short side end mold 1004 is cleaned, the vertical surface of the bottom mold 1002 of the mold 10 is cleaned. While cleaning the vertical surface of the bottom mold 1002 of the mold 10, the first column brush cleaning mechanism 6 moves to the groove position on the mold 10, and while cleaning the vertical surface, the groove brush 601 cleans the groove. At the same time, the two sets of large surface cleaning mechanisms 4 run to the long side mold 1003 to clean the inner cavity surface of the long side mold 1003, and the step surface cleaning mechanism 3 runs to the step surface to be cleaned to clean the step surface. In this way, the mold 10 is cleaned multiple times, and after the cleaning is completed, the mold 10 is transported to the next station.

Claims

1. A bridge deck mold cleaning device, comprising a gantry track device (1), a mold support and positioning seat (8) is arranged below the gantry track device (1), a mold (10) is placed on the mold support and positioning seat (8), a long side mold support seat (9) is arranged on the long side mold side of the mold (10), and a movable mold cleaning device is arranged on the gantry track device (1). Features: The driving mode of the mobile mold cleaning device is gear drive. The mobile mold cleaning device comprises a mobile frame (2). Two rows of cleaning mechanisms with multiple specifications are arranged in the length direction of the mobile frame (2): one row of cleaning mechanisms comprises a step surface cleaning mechanism (3) and a large surface cleaning mechanism (4); another row of cleaning mechanisms comprises a first column brush cleaning mechanism (6) and a second column brush cleaning mechanism (7); the step surface cleaning mechanism (3) is arranged in the middle of the length direction of the mobile frame (2); a group of large surface cleaning mechanisms are arranged on both sides of the step surface cleaning mechanism (3); The first column brush cleaning mechanism (6) and the second column brush cleaning mechanism (7) are arranged in front of the step surface cleaning mechanism (3) and the large surface cleaning mechanism (4); the first column brush cleaning mechanism (6) and the second column brush cleaning mechanism (7) are movably arranged on the moving frame (2); the first column brush cleaning mechanism (6) and the second column brush cleaning mechanism (7) are gear transmission devices; the moving frame (2) is also provided with a driving component of the moving frame (2); the driving component of the moving frame (2) is a gear transmission component.

2. The bridge deck mold cleaning equipment according to claim 1, Features: The step surface cleaning mechanism (3) comprises a first mounting frame (301), a first hydraulic cylinder (302) is arranged in the length direction of the first mounting frame (301), a first mounting seat (305) is arranged at the output shaft end of the first hydraulic cylinder (302), the first mounting seat (305) is slidably arranged below the first mounting frame (301), an elastic disc brush device (306) is arranged below the first mounting seat (305), and a second mounting seat (307) is arranged on one side end surface of the first mounting frame (301). A second hydraulic cylinder (308) is vertically arranged on the second mounting seat (307), an elastic disc brush device (306) is arranged at the output shaft end of the second hydraulic cylinder (308), a third hydraulic cylinder (313) is vertically arranged above the first mounting frame (301), an output shaft end of the third hydraulic cylinder (313) is fixedly arranged on the first mounting frame (301), guide assemblies are arranged on both sides of the third hydraulic cylinder (313), and a cylinder body of the third hydraulic cylinder (313) is fixedly arranged on the moving frame (2).

3. The bridge deck mold cleaning device according to claim 2, Features: The large surface cleaning mechanism (4) comprises a second mounting frame (401), the second mounting frame (401) being a rectangular parallelepiped frame structure, a fourth hydraulic cylinder (402) being arranged in the middle of the second mounting frame (401) along the length direction, a third mounting seat (405) being arranged at the output shaft end of the fourth hydraulic cylinder (402), the third mounting seat (405) being slidably arranged below the second mounting frame (401), two groups of elastic disc brush devices (306) being arranged below the third mounting seat (405), a fifth hydraulic cylinder (409) being arranged above the second mounting frame (401), the output shaft end of the fifth hydraulic cylinder (409) being fixedly arranged on the second mounting frame (401), guide assemblies being arranged on both sides of the fifth hydraulic cylinder (409), and a cylinder body of the fifth hydraulic cylinder (409) being fixedly arranged on the moving frame (2).

4. The bridge deck mold cleaning device according to claim 2 or 3, Features: The elastic disc brush device (306) comprises a fixed frame (3061), a floating plate (3062) is arranged below the fixed frame (3061), a screw guide column (3063) is arranged between the floating plate (3062) and the fixed frame (3061), a first spring (3064) is sleeved on the screw guide column (3063), a second motor (3065) is arranged below the floating plate (3062), and a disc brush (3066) is arranged at the output shaft end of the second motor (3065).

5. The bridge deck mold cleaning device according to claim 1, Features: The first column brush cleaning mechanism (6) comprises a vertical surface cleaning movable frame (5) and a groove brush (601), wherein the groove brush (601) is arranged below the vertical surface cleaning movable frame (5); the second column brush cleaning mechanism (7) comprises a vertical surface cleaning movable frame (5) and a vertical surface brush (701), wherein the vertical surface brush (701) is arranged below the vertical surface cleaning movable frame (5).

6. The bridge deck mold cleaning device according to claim 5, Features: The vertical surface cleaning movable frame (5) comprises a third mounting frame (501), the third mounting frame (501) is a rectangular parallelepiped frame structure, a sixth hydraulic cylinder (505) is arranged on the third mounting frame (501), third guide rail brackets (502) are slidably arranged on both sides of the sixth hydraulic cylinder (505), an output shaft end of the sixth hydraulic cylinder (505) is fixedly arranged on a connecting crossbeam of the third guide rail bracket (502), a fixed beam (513) is arranged on the bottom end surface of the third guide rail bracket (502), a fourth mounting seat (506) is arranged below the fixed beam (513), and an adjustable column brush head device (507) is arranged below the fourth mounting seat (506).

7. The bridge deck mold cleaning device according to claim 6, Features: The adjustable column brush head device (507) comprises an adjusting member mounting bracket (5071), the adjusting member mounting bracket (5071) is provided with a front-and-rear adjustable component, the front-and-rear adjustable component comprises a first cylinder (5072), the cylinder end of the first cylinder (5072) is fixed on the adjusting member mounting bracket (5071), a first push plate (50714) is provided in front of the output shaft end of the first cylinder (5072), four groups of second guide columns (5073) are evenly distributed around the first cylinder (5072), the second guide columns (5073) are fixedly connected to the adjusting plate (3075), and the adjusting member mounting bracket (5071) is connected to the adjusting plate (3075). A second spring (3074) is arranged between the section plates (3075), and the second spring (3074) is sleeved on the second guide column (5073). A left-right adjustable component is arranged on the large surface of the other side of the adjustment plate (3075), and the left-right adjustable component includes a first vertical plate (5076) and a second vertical plate (50717). The first vertical plate (5076) and the second vertical plate (50717) are arranged at both ends of the adjustment plate (3075). A second cylinder (5077) is arranged in the middle of the first vertical plate (5076), and a second push plate (50715) is arranged at the output shaft end of the second cylinder (5077). The second vertical plate (50717) ) is provided in the middle of the second cylinder (5077), and a third push plate (50716) is provided at the output shaft end of the third cylinder (5078). The output directions of the second cylinder (5077) and the third cylinder (5078) are relatively arranged. A group of third guide pillars (5079) are respectively arranged on both sides of the second cylinder (5077). One end of the third guide pillar (5079) is arranged on the first vertical plate (5076), and the other end is arranged on the second vertical plate (50717). A limit bracket (50711) is provided between the second push plate (50715) and the third push plate (50716). The limit bracket (50711) slides A third spring (50710) is provided between the first vertical plate (5076) and the limiting bracket (50711), and the third spring (50710) is provided on the third guide column (5079). A fourth spring (50718) is provided between the second vertical plate (50717) and the limiting bracket (50711), and the fourth spring (50718) is provided on the third guide column (5079). A fourth motor (50712) is vertically provided on the limiting bracket (50711), and a column brush mounting shaft (50713) is fixedly provided on the output shaft end of the fourth motor (50712).

8. The bridge deck mold cleaning device according to claim 1, Features: The long side mold support seat (9) comprises a support seat (901), the support seat (901) is a frame structure composed of plates, a plane support platform (9011) is arranged at the top of the support seat (901), an inclined support platform (9012) is arranged on the side of the plane support platform (9011), the inclined support platform (9012) is lower than the plane support platform (9011), and the top surface of the inclined support platform (9012) is arranged to be inclined downward along the side wall of the plane support platform (9011), a seventh hydraulic cylinder (902) is arranged in the support seat (901), the output shaft of the seventh hydraulic cylinder (902) passes through the top surface of the inclined support platform (9012), a roller seat (904) is arranged at the output shaft end of the seventh hydraulic cylinder (902), a roller (905) is arranged on the roller seat (904), and fourth guide pillars (903) are also arranged on both sides of the seventh hydraulic cylinder (902).

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